Cleaning - Control of Chance Cone Operation (With Discussion)

The installation of the Chance flotation system for the preparation of anthracite demonstrated the need for some means by which the specific gravity of the fluid mass in the separating cone could be determined with a fair degree of accuracy. The means used (with the original cones) was a set of wooden balls attached to ropes or chains, each with a different specific gravity. In the Northern Anthracite field, where the cones are generally operated with the specific gravity at 1.65, these gravity balls are provided with a range of 1.6, 1.65, 1.7 and 1.75. The operator of the cone from time to time would place one or more of these balls in the cone and estimate its specific gravity by the action of the balls. The margin of error with this system was very great, because there was the possibility that the test ball might be held in suspension and carried around by material floating beneath the surface of the cone in what is known as "island " formation—a formation resulting from a low sand line in the separating cone. The inaccuracy of this system of determination of specific gravity was indicated also by periodic tests of the final refuse bank, which showed excessive losses of coal to the refuse. Further evidence of the unsatisfactory operation of the cone was the uneven appearance of the market product, which caused spasmodic condemnation. Maintenance of Even Preparation With the critical market condition of today, it is essential that the preparation units operate consistently to maintain an even preparation. If a plant wishes to maintain a 1.65 specific gravity preparation, which means that all material of a specific gravity greater than 1.65 is classed as "reject," if the specific gravity of the fluid mass runs to 1.70, the market product will not be satisfactory; or if the specific gravity of the fluid mass is 1.60, the market product will be entirely satisfactory but the losses at the slate ends will be excessive. The desired specific gravity of the fluid mass in the Chance cone is maintained by agitating the sand within the separating cone by means