Computer Simulation Of Availability Of Longwall Production Systems

A coal bunker basically acts as a buffer and regulator to reduce the interruptions between its proceeding production system and succeeding haulage system so as to maximize the availability of the whole system. Although such a role has long been recognized, quantitatively studying it is still rarely seen in the literatures. Its unique characteristics, coupled with numerous transitional states, make it very complex to describe the state transitional process in analytical models and, also very difficult to seek an analytical solution. Moreover, the analytical models inappropriately consider the state of bunker being full or empty as a kind of failure, therefore, by no means can they realistically describe the impact of the difference between rates of coal flowing to and from a bunker on the system availability. In light of this, Monte Carlo simulation methods are suggested to reach an approximate solution. In comparison, simulation methods are simpler and more effective than analytical approaches. Applications of simulation methods to a Northern colliery for determining bunker size from the viewpoint of maximizing system's availability are discussed. The results are satisfactory.