Effect Of Tap Changes On Slag Volume In The Electric Furnace

THE object of this study was to compare variations in slag volumes with tap changes while maintaining all other factors constant. This meant: 1. Same type of heat (Spec. SAE 1030). 2. Same charging material (3500 lb foundry, 4000 lb bought scrap). 3. Same amount of sand by weight to fix slag line. 4. Same method of melting with the exception of tap changes. 5. Same method of weighing slag after each test. The equipment of the Dodge Steel Co. consists of a 132-ton Heroult furnace lined with silica brick, using three 8-in. electrodes and a 2000-kva transformer, with four tap changes. In the melting practice we use a Fischer Carbanalyzer and a Herty viscosimeter and try to standardize all heats by making necessary carbon and slag adjustment before boil to keep all heats as uniform as possible.