Electromagnetic Testing of Mine Winding Ropes û The Field Pattern of an Internal Broken Wire

With the recent wider introduction of friction hoists of the Koepe type. for winding from depths of more than 3000 feet it has been found that failure by fatigue is the most common form of rope deterioration. Large numbers of wire breaks occur near the centre of the rope cross-section and it is difficult to detect these with certainty using the preferred d.c. magnetic test. For best results with conventional search coils their dimen- sions should be related to the typical wire break field pattern surrounding the longitudionally magnetised rope. The field of a broken wire was experimentally determined, using a Polish type MD6 Defectograph wire rope testing magnet and a short prepared length of rope with a movable simulated broken wire. The external field distortion perpendicular to the rope was measured by means of a gaussmeter and Hall probe. The advantages of this method are that terrestial magnetism and inherent rope "noise" have no effect on the results.