Flotation Of Mineral Fines

INTRODUCTION Flotation is by far the most important unit operation of mineral processing. Most of the common base metals are produced from flotation concentrates of metal sulfides. Flotation is proving to be a valuable process for producing non-metallic minerals such as ceramic oxides, silicates, clays and phosphate fertilizers. All these fltation separations are carried out on materials which are predominantly in the 10 to 100 micronssize range. The present practice of flotation circuits for the production of large tonnages of metallic and non-metallic mineral concentrates is fairly well understood, developed, and standardized. Two kinds of problems are encountered (1, 2) with fine particles smaller than 10 microns. First is the interference of the fine particles with the flotation of the coarser particles and the second is the poor flotation behavior of fine particles. In general, these problems are handled either by eliminating, minimizing, or ignoring the fines in the flotation circuit feed. In recent years, however, a considerable number of experimental and theoretical studies have been carried out to understand the flotation behavior of fine particulates. This literature is summarized in four review papers (2-5). Application of the conventional flotation techniques for the separation of mineral fines is known to be uneconomical, and to present several scientific and technological problems (1-5). The objective of this presentation is to examine the flotation behavior of fine particles in terms of their physical-chemical properties and to review the potential techniques of fine particle flotation. Specific reference to the problem areas and research needs will also be included in the discussion.