Institute of Metals Division - Production and Examination of Zinc Single Crystals

BRIDGMAN1,2 melted metals in a graphite or hard glass tube and lowered the tube through a furnace to make it cool from one end only. Because of the difficulty of eliminating all vibration of the mold, others have raised the furnace instead. Neither way seems as desirable as a setup with no motion of either the mold or the furnace. A furnace in which both the shape and the slope of the temperature gradient could be controlled and varied over a wide range and in which such a gradient could be moved from one end of the furnace to the other, freezing the specimen from one end to the other, at any desired rate, all by means of isolated external control, seemed to offer definite advantages. In addition to eliminating the possibility of vibration due to moving parts, it might also give better control over the direction and rate of heat flow. Such an apparatus was assembled and is shown schematically in fig. 1. Equipment Furnace: A clay-carborundum tube of 3 1/2 in. ID with a % in. wall thickness was used as the core. This had a main winding of No. 12 B.&S. gauge Nichrome V with some compensation for heat loss at the ends. Taps to this winding were made at points 12 in. from each end. Fig. 2 shows details of this winding and of the two end windings. Each end winding was wound over Micanite over the main winding. No. 15 B.&S. gauge Nichrome V was used for these, and again taps were supplied at two inter-mediat,e points on each. The tube was supported in an 18 in. OD black iron shell with brick insulation. The input to each of the windings was regulated by means of a variable transformer. Temperature Regulation: A chromel-alumel thermocouple located near the furnace wall in the center of the furnace was connected with a Celec-tray controller, type PIC, 300" to 900°C range, which opened and closed a shunt across an external variable resistance in the main winding circuit. An "anticipatory response" device also was incorporated to minimize the cyclic effect of the control mechanism. Eleven survey couples in a common pyrex glass protection tube were located near the furnace wall and spaced 2 in. apart. The couple leads went to a common reference junction box where they were connected to copper leads from a selector switch which, in turn, was connected to a type K potentio-meter. This arrangement permitted rapid temperature surveys. The knob on the controller dial was replaced with a threaded brass spool turned at a controlled rate by a thin iron wire one end of which was attached to a gear train and the other to a small weight heavy enough to prevent slipping of the wire on the spool. The gear train, driven by a 1-rpm Telechron motor, contained a series of different sized interchangeable gears and threaded drums permitting a range of travel speeds from 0.10 in. per hr up to a hypo-