Methodology for Drilling Offshore or Onshore in Hard Rock for Deep Foundations with Pile Top Drill Rigs (PBA)

"Large structures are generally exposed to dynamic and structural loading. They require usually either foundation connected to hard rock through sockets or driven foundations, which encounter boulders as well.In this regards drilling hard-rock sockets or boulder offshore or onshore can be a challenging job especially when deep foundations are mandatory. To overcome the challenge, specialized equipment like a Pile Top Drilling rig (PBAs) can be used, which have to be correctly set-up and operated in order to get its maximum drilling performance. High performance drilling with PBAs requires maximizing key elements of its operation. The configuration and management of the drill string components are important. The key elements are constant weight on bit which is done by adjusting ballast and managing thrust force; and selection of cutters and proper flowing discharge.The methodology is based on the experience from over 40 years of building and operating PBAs for different project applications. These applications include drilling offshore and onshore for:?Superstructures and buildings?Drilling platforms, barges and jack-ups?Harbours, jetties, dry docks and dolphins?Bridges, piers and causeways?Marine sewerage diffusers?Offshore wind farms?Dam rehabilitationMHWirth documented methodologies demonstrate that by using PBAs properly it is possible to improves performance of underwater drilling for hard-rock sockets and boulders which ultimately reduces project-cost.Background. There is a significant percentage of total project cost in structural foundations. Equipment capabilities and technics to drill shaft with rock-sockets and embedded boulders onshore and offshore are highly developed due to the dramatic equipment advancement and experience in the last 40 years. Formerly, driven piles accounted for the majority of foundations either onshore or offshore, following the experience of previous practice in the market. Nowadays, deep drilled foundations can be constructed to carry the load through the overburden down to the sound load carrying rock or soil.Scope and objectives. The overall objectives of this study are:?Synthesis information on current practices to drill shaft with rock-socket and/or embedded boulders onshore and offshore with Pile Top Drill Rigs?Identify the principal challenges evolving with practice?Provide suggestions for improvements in the construction of drilled shafts through proper operation of Pile Top Drill Rigs?Convey information through case studies and experiences"