New York Paper - Calculating the Zinc for Desilverizing Lead Bullion by the Parkes Process (with Discussion)

The Parkes process of lead refining is based on the fact that when zinc isemixed with molten lead bullion, it forms an alloy with the silver and gold. This alloy freezes at a higher temperature and is of a lower specific gravity than the lead. With proper regulation of the temperature, the alloy solidifies and floats on top of the lead bath, from which it is removed and the silver, gold, and zinc recovered. The alloy should contain the maximum amount of silver (Ag2Zn,). The usual practice is to make two additions of the zinc. The first addition gives an alloy, or zinc crust, the zinc of which is saturated and is treated for the recovery of its zinc and silver; the crust from the second addition contains an excess of zinc and is used for the first addition on the following kettle. The crust produced depends on a number of items: purity of bullion, temperature, care with which kettle work is performed, addition of zinc, pressure used in expelling lead from crust, etc. It is desirable to make the concentration of silver in the zinc crust as high as possible; otherwise an undue amount of byproducts is produced, which greatly increases the cost of refining. It was formerly considered good practice to make a concentration of 20 :1. That is to say, if the lead bullion assayed 150 oz. dorê per ton, the assay of the retort bullion recovered from the zinc crust should be 3000 oz. per ton. As a matter of fact, the concentration should never, except on bullion assaying over 300 oz., be so low, and with low-grade bullion it should be 50:1. In one lead refinery where, ordinarily, the work was good, on a bullion averaging about 200 oz. per ton, a concentration of 24:1 was common; but how it was obtained was known only to the foremen. Changes occurred, and under new foremen the kettle work fell off badly; the problem then was to bring about this greater concentration. As is customary, the refincry had a "schedule" for its 60-ton kettles, which gave the number of pounds of zinc required for all possible assays, on both the first and the second zincing. Using this schedule, high temperatures