Papers - New York Meeting – February, 1929 - Supplementary Notes on Metallic Electrodes for Cast-iron Arc Welding

In the previous paper, the writer indicated that the arc welding of cast iron is practicable only when barium carbonate is used to retard the fusion of electrodes. Later, he tested the effects of 48 other elements, to discover the cause of their retarding action. Wrought-iron bars 33 cm. long and 0.53 cm. dia. were used as electrodes. The chemical analysis of the original electrode is given in Table 1. Table 1.—Analysis of Electrode Per Cent. Carbon.................................................. 0.045 Silicon................................................... 0.028 Manganese....................................... Trace Phosphorus.............................................. 0.047 Sulfur................................................... 0.008 Each of the bars was wound with a twine of asbestos (1 mm. dia., weighing 0.5 g.) and then was coated with a mixture of equal quantities of graphite and carborundum and one of the compounds listed in the second column of Table 2. The method used in coating was as follows: The mixtures were reduced to paste by adding to them a solution of water glass (1:3); they were next put in a glass tube of 8 mm. inner diameter, with funnel-shaped mouth (the same tube shown in the previous paper); then the bars were passed through the tube so that the mixtures were coated on them. The glass tube was used only as a means of making the diameters of all coated bars exactly 8 millimeters. The cast iron was deposited on the steel plates by connecting the electrodes first to the positive and then to the negative pole of the generator. The figures representing the time, voltage, amperes and energy required to melt each electrode are given in Table 2. They are arranged in the order of the atomic weights of the elements contained in the coatings. In Figs. 1 to 4, which show respectively the time, current, voltage and energy required in this operation, the abscissas indicate the atomic weights of the elements contained in the coatings, and the ordinates