Papers - Preparation - Froth Flotation of Minus &mesh Bituminous Coal Slurries (T.P. 2209, Coal Tech., Aug. 1947, with discussion)

There are two general types of oil flotation processes, froth and bulk-oil. In froth flotation, the coal concentrates are removed in the form of a froth or foam composed of air, liquid, and solids. Mechanical or pneumatic agitation of a coal slurry with suitable frothing agent causes a selective action of the bubbles to the coal particles which are carried to the upper portion of the pulp in the flotation cell; the refuse is wetted by the water and does not rise with the froth, but goes out as tailings. The other type of flotation process, bulk-oil, consists of thoroughly mixing the slurry or pulp with 30 to 50 pct of its weight of oil. The coal agglomerates with the oil and drops to the bottom of the cell while the refuse is wetted by the water and is carried away in suspension. The concentrate granules may be screened and drained to 12 to 15 pct moisture. The minus 200 or 300-mesh is very effectively treated by this process. The Trent process is a bulk-oil type which has been used for coal cleaning on a commercial basis, but its use has been discontinued in this country. Froth flotation of bituminous coal should be subdivided into two distinct fields: (I) separation of a dry coal product such as recovered from an aspiration system; (2) separation of a minus 48-mesh slurry such as produced from a thickener in a wet cleaning plant. The capacities, performance, and general operating characteristics are very different in these two fields. The recirculated slurry in a washery becomes oxidized and is much harder to treat than a dry dust. It is difficult to clean a slurry containing an appreciable percentage of plus 48-mesh without also floating some high-ash clays minus 200-niesh in size. On the other hand, while working with an aspirated dust, good results have been obtained in floating coal as coarse as 3/16-in. Because of the relatively low capacity of flotation machines as compared with conventional fine-coal cleaners .and because of the greater quantity of reagents required to float coarse coal, there is usually no point in considering flotation on bituminous coal for anything coarser than approximately 48-mesh. In some coal-cleaning plants, good separations are being made down to 80 or even 100-mesh by a less expensive system of coal cleaning than flotation. The Pittsburgh Coal Co. carried out extensive tests on laboratory batch machines and on small units of both pneumatic and mechanical agitation types from 1930 to 1935 and have operated six, eight, and then twelve mill-size mechanical subaeration cells from 1932 to 1944 This paper will deal with some of the operating phases and results of coal-flotation practices as derived from this experience, and more specifically with the flotation practice at the Champion No. I preparation plant. The experience gained from the research and initial experimental work contributed greatly to the successful operation of the mill-sized flotation units at Champion.