Papers - Sinter in Blast-furnace Burden

Over a long period of time considerable attention has been paid to the chemical properties of the materials entering the iron blast-furnace charge. Infinite care has been used in the selection of materials having the correct chemical composition. Little attention has been paid to the physical properties of either the ore, coke or limestone. Until comparatively recent times the coke as produced, as well as the ore, was charged into the furnace without any attempt to maintain uniformity in physical size. Recently some work has been done along the lines of sizing of coke and in some cases the sizing of ore has been applied. In each instance marked results in the efficiency of operation have been attained. The effect of changing the physical size of the materials entering the burden has been reflected directly in the coke consumption. From the experience of operators and the results of numerous investigations which have been conducted on blast-furnace materials, it may be stated definitely that the physical properties of the materials entering the charge have as much bearing on the efficiency of the process as the chemical properties of these materials. Structure of Sinter On the Continent and more recently in this country iron-ore sinter has been introduced in blast-furnace burdens. The effect of the use of sinter has resulted in a material reduction in the coke consumption and an increase in the capacity of the furnace. The effect of the use of sinter is due undoubtedly to its porosity and to its physical size and, incidentally, to the chemical condition of the iron in the sinter and to the absence of combined water. Compared with Mesabi ores, all sinters are generally larger in size than the ore particles, and the structure of the sinter differs considerably from the structure of the ore. In sinter the mass is porous and open and makes available a great deal of surface for gas contact during the process of reduction. Most ores are relatively dense and nonporous and when the particle size is large the time element required for reduction is materially increased. The result of a very thorough investigation on iron-ore sinter by Schwartzll has shown that sinter is completely cellular in structure and