Process Control At The Ecstall Concentrator

INTRODUCTION Process Control at the Ecstall Concentrator begins in the open pit at the Kidd Creek Mine. While this paper, naturally, emphasizes the instrumental and technical features of the Process Control system within the concentrator itself, it would not be complete without some mention of the selective mining methods and grade control practices at the mine, and of certain features of plant design, which are simple, but highly effective, elements of the Process Control system. The success of the entire Process Control system, from pit to concentrate load-out, owes much to the high degree of cooperation and mutual understanding among all the operating departments at Ecstall Mining Limited and to the willingness of management to accept, from the start, an overall control philosophy based upon the inter-dependence of mining and metallurgical operations. INFLUENCES OF MINERALOGY AND METALLURGY ON MINE PLANNING AND PLANT DESIGN Mineralogically, the Kidd Creek ores are fine grained and mostly very complex. Because of complex mineral associations and extensive inter-locking, very fine grinding and regrinding of middling fractions are necessary and selective flotation requires a very delicate touch. Four separate concentrates are made for shipment to copper, lead and zinc smelters. The Process Control system is tailored to the metallurgical objectives of maximum recoveries of copper, lead, zinc and silver into concentrates of optimum quality, for maximum economic returns. For example, zinc and lead in copper con-