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By Jamey Rosen, Georgette Hlepas

Verticality data collected from panel and pile elements of seepage barrier walls describe the shape and position of those elements in three dimensions. These data are used to determine if a barrier wall is constructed as designed and if it meets the owner specifications with respect to tolerance (i.e., if each element is sufficiently close to vertical) and overlap (i.e., do adjacent elements overlap sufficiently to prevent leakage). Contractors use verticality data to confirm that their work matches the design, and owners use verticality data to verify the contractor’s work and confirm that specified criteria were met. Project Information Management Systems (PIMS) technology has been applied to the management, visualization, and analysis of verticality data. This paper will provide examples of how contractors and owners have used a PIMS to compile and synthesize data collected during excavations (e.g., from Cutter Soil Mixer and Hydromill drill rig telemetry), and from measurements of completed excavations (e.g., using the Koden ultrasonic tool), and used those data to model excavation geometry. We will present case studies of using these models to estimate backfill placement volumes, and to evaluate the verticality tolerance and overlap between elements.

Sep 8, 2021

By Valerie Vasquez, Howard Perko

Construction of large-scale battery energy storage systems (BESS) is becoming prevalent throughout the United States to meet demands of the electric grid and optimize effectiveness of alternative energy sources. Helical pile foundations are regularly used for support of battery containers and transformers.  This type of foundation system is reuseable and sustainable, and is advantageous because of its ability to carry high axial loads at relatively low cost. This paper presents multiple case histories of BESS supported on helical pile foundations and explores the design and implementation aspects of helical piles. Case histories include several sites in Texas, one in Mississippi, and one in Nevada. The quantity of individual BESS units at each site ranged from approximately fifty to two-hundred.  Each individual unit was supported on six or eight helical piles, resulting in thousands of helical piles utilized across all sites. For design, the feasibility of using helical pile foundations is first considered by review of the site-specific geotechnical report.  A boring analysis is constructed. If the project site is suitable for helical pile foundations, an initial helix sizing is performed. Given the dimensions and weight of the BESS units and environmental factors, the required helical pile loads and layout is developed. Helical pile capacity can be verified based on torque correlations. To confirm the helical pile design is acceptable, test installation programs are implemented at each site. The purpose of the test is to measure the depth at which the required installation torque is achieved. Based on the data collected, helical pile length is optimized across the subject site. If site grading has not been performed prior to the test installation, adjustments are made to account for expected cut/fill. This method of optimization through field testing results in an economic and speedy foundation system for rapid deployment of BESS.

Oct 7, 2024

By Heman Manchanda, Jyoti Agarwal

Several infrastructure projects are under construction in India; many of them involves construction of deep foundations like reinforced concrete and steel piles to support super structures. As most of the piles being constructed in India are reinforced concrete bored piles, there are always uncertainties relating to the quality of construction, and in this case non-destructive methods to ascertain quality of piles becomes very crucial to success of any project. Non-destructive pile testing is becoming more and more popular with growing technologies wherein geophysical techniques and wave propagation theories are being used for pile quality and length analysis. Low-strain pulse echo method and cross-hole sonic logging testing are two pile integrity testing techniques being currently practiced in India which are cost effective and provides reliable near accurate results if analyzed properly. Paper presents current practices being adopted in India for conducting these two tests, highlighting the critical site considerations and analysis techniques. The paper also discusses various execution and interpretation challenges faced by practicing engineers and recommends a way forward.

Sep 1, 2022

By Melinda Hummel, Howard Perko

Colorado has a diverse geology including alluvial, colluvial, and eolian deposits overlying sedimentary, metamorphic, and igneous bedrock at varying depths and outcrops.  There is often concern for helical piles bearing on bedrock in these soil profiles, particularly if the bedrock is sloping or too hard to penetrate.  Though it has been accepted for a long time that helical pile axial capacity is correlated with installation torque, there are sometimes concerns regarding helical piles that refuse or “spin-out” on bedrock without meaningful torque readings.  This paper covers common practices in the industry for design of helical piles end bearing on bedrock.  Hardness of bedrock and penetrability of helical piles into bedrock are presented.  Design choices that can be used to help improve penetration are discussed.  Common approaches to estimate capacity of helical piles that “spin-out” and other concerns for helical piles end bearing on bedrock are described.  Keywords End Bearing, Helical Pile, Bedrock

Oct 7, 2024

By Jason Buenker, Molly Winston

Torque-installed piles are gaining popularity in Southern California as the go-to deep foundation element for small- to medium-capacity loads in urban environments. The torque-installed pile is a displacement- based screwed pipe pile with a closed-end conical tip welded to the bottom of the pipe. Torque-installed piles are most efficient in loose to medium dense soils with high liquefaction potential. Where used properly, torque-installed piles can be installed faster, require less clean-up, and create less onsite vibration/disturbance than other pile alternatives. However, torque-installed piles are not applicable in all soil conditions and care must be used to apply the pile effectively in the correct subsurface environment. This paper will review current Southern California state-of-the-practice for torque-installed pile design and construction, potential roadblocks to successful installation, and available capacities from load tests. INTRODUCTION Torque-installed piles are a type of full-displacement screwed pipe pile originally developed in Southern California circa 2001 by Substructure Support, Inc. The pile is unique for its proprietary closed-end conical tip shown in Fig. 1. The tip has a welded steel-helix plate and cutter teeth that allow the pile to be advanced efficiently under applied torque and down pressure (crowd). Since original development of the pile, several contractors or manufacturers have proposed similar proprietary screw-type piles with comparable conical tips. Pile installation is relatively quiet, vibration-free, does not generate spoils, and faster than comparable pile types. The pile was originally developed as an alternative to driven pile foundations and remains a critical substitute to driven foundations in urban environments. Torque-installed piles are conventionally specified as 12 ¾-inch outside diameter (OD) steel pipes with a ⅜-inch-thick wall, although larger sizes with alternative dimensions have been used outside Southern California. Pile installation lengths generally range from 30 to 50 feet but may reach 80 feet or greater where soil conditions permit. The pile is generally backfilled with concrete following installation to increase lateral pile stiffness and may incorporate rebar cages or other reinforcing steel to facilitate connections to structural elements. The pile is frequently specified using performance-based specifications that encourage contractor innovation and use of proprietary installation means and methods.

Jan 1, 2019

By Ramin Motamed, Reza Mohammadi

Finite element methods play a crucial role in analyzing dynamic responses within soil-foundation-structural systems during earthquakes. The validation of these models using seismic recordings is paramount for their application in the seismic design of foundations. This paper focuses on the refinement and validation of finite element models developed to study the response of drilled shafts at the Hayward-I580/238 bridge in California. The research methodology employs a two-step finite element modeling approach. In the initial phase, a free-field soil model of the site was developed in a two-dimensional model with OpenSees. Subsequently, a drilled shaft with an elastic section was modeled to investigate the response of the deep foundation to earthquake motions. However, acknowledging that these assumptions may not fully represent actual conditions, a three-dimensional free-field model of the bridge site was developed using OpenSees software in this study. Additionally, an inelastic section model for one of the bridge's drilled shaft was introduced to better capture the shaft's response under seismic forces. Given the relatively weak ground motions recorded by the accelerometers at the Hayward-I580/238 bridge, hypothetical earthquake scenarios were generated to depict the nonlinear response of the model. The available recorded motions were used to fit the target design spectrum at the Hayward-I580/238 bridge following AASHTO-2009. Subsequently, the shaft's reaction was analyzed under seismic forces, examining various parameters such as displacements and reaction forces. The results highlight the impact of the introduced modifications on the accuracy of the finite element models under both weak and strong earthquakes. In conclusion, the enhanced models not only contribute to monitoring drilled shaft behavior during seismic events but also establish a robust framework for future seismic designs of drilled shafts, showcasing the benefits of OpenSees in seismic design of deep foundations. Keywords: deep foundation, drilled shaft, OpenSees, soil-foundation interaction, seismic design

Oct 7, 2024

By Thomas W. Scott, Manh N. Tran

Marine environments present a range of challenges for pile construction. This paper contains a discussion on the design and construction of marine piles for a recent Toll Shipping wharf upgrade in Burnie, Tasmania. The project involved several new structures including mooring, berthing and ramp dolphins supported by driven tubular piles with rock sockets, and an onshore mooring dolphin and ramp abutment supported by bored piles. Through the project, a range of construction challenges were experienced, including availability of tubular piles, the different penetration depths of driven piles into rock, the ability to drill out sockets when the piles were raked, the difficulty in verifying the design intent, latent conditions and ship impacts. The paper will present a summary of the different factors that influenced design concepts for the structures involved in the upgrade, and the challenges involved in the design of the structures. Following this, the paper will describe the methodology used to verify the design (including a pullout test), observations made during pile construction and lessons learned on how to limit risk throughout construction.

Nov 1, 2022

By Adrian Gygax, Sarah Gaib, Rod Kostaschuk

The British Columbia Ministry of Transportation and Infrastructure (Ministry) recently completed a slope stabilization project at Ten Mile Slide on Highway 99. The highway is an essential part of the road network connecting the British Columbia (BC) coast with the interior of the province. The landslide was first identified in the mid-1980s and has retrogressed more than 250 m upslope since then, leading to continual and expensive repairs to the highway. The Ministry engaged BGC Engineering Ltd. (BGC) and their structural sub-consultant Gygax Engineering Associates Ltd. (GEA) to develop a stabilization scheme that would halt the slide with an acceptable level of residual risk. The design required careful consideration of construction stages and the stresses induced in the structural components as the slide movement was progressively stopped as construction advanced. Four stabilization design options were shortlisted with the preferred option selected in Fall 2016. The selected solution comprised the construction of five rows of post-tensioned soil anchors upslope of the highway and a tied-back concrete tangent pile retaining wall for the roadway itself as well as reconstruction of the highway alignment, grade and drainage through the slide. Works were installed by top-down construction within defined time allowances stipulated in the contract. Significant engineering was undertaken beyond standard design processes for this complex project, such as comprehensive geotechnical investigations, aerial and terrestrial laser scanning and change detection analyses, pre-production test anchors, detailed geo-structural numerical modelling and due diligence activities to validate and optimize the design. The stabilization works have been very successful with the slide response being as predicted and the highway operating again as full two-lane service.

Oct 1, 2022

By Darren S. Diehm

"Construction for the restoration and expansion of 102-year-old Wrigley Field in Chicago, Illinois began at the conclusion of the 2014 baseball season. This six year project involves structural upgrades to the Stadium, improvements to the facade, infrastructure, restrooms, concourses, suites, press box, and bullpens, as well as the addition of restaurants, patio areas, batting tunnels, video boards, an adjacent Office-retail Tower and a new Hotel. The Bleachers were demolished and replaced, and a new underground Clubhouse was constructed for the Chicago Cubs beneath a new open-air Plaza. The 1060 Project is privately funded, projected at $750 million (US). The work will be completed in phases during consecutive off-seasons, each with a maximum 23-week duration extending through the Chicago winter. Ownership mandated that on-going construction cause no disruption to the Major League Baseball season, have no impact on hosting concerts and other special events, and it should not adversely affect seating capacity, or diminish the fan experience.The 1060 ProjectAfter purchasing the Chicago Cubs baseball team in 2009 from the Tribune Company, the Ricketts family began planning the renovation and improvement of Wrigley Field and its near neighborhood surroundings in Chicago, Illinois. What came to be known as the 1060 Project was officially announced at the annual Cubs Convention in 2013. Construction began on the $750M privately funded project in October 2014 at the conclusion of the Major League Baseball season. In their vision, the Ricketts committed the 1060 Project to three primary goals. First and foremost as a MLB franchise, the work should provide a meaningful contribution toward winning the World Series and ending the championship drought which stretched to the last win in 1908. Second, the project should be focused on preserving and improving Wrigley Field. Finally, the project should be committed to outcomes that enable the team to be a good neighbor and provide economic and social benefit to the local community.Constructed as Weeghman Park in 1914 for an estimated total cost of $250,000, the stadium provided seating for 18,000 fans and a home for the Chi-Feds and Whales of the National Federal League. The Chicago Cubs were enticed to move from the West Side Grounds in 1915. In the next 100 years, the Wrigley Field would be sliced apart and expanded, double its seating capacity with the addition of double deck grandstands, be enclosed by bleachers (and an ivy covered wall), and, in 1988, experience its first nighttime baseball game with the addition of lighting.The 1060 Project has a total budget of $750M, with an expected construction value of $350M. It is projected to add over 2,100 jobs to the economy and be completed before the 2020 baseball season. The work will be completed in phases during consecutive off-seasons, each with a maximum 23-week duration extending through the Chicago winter. Ownership mandated that on-going construction cause no disruption to the Major League Baseball season, have no impact on hosting concerts and other special events, and it should not adversely affect seating capacity, or diminish the fan experience."

Jan 1, 1900

By D. Barber, A. D. Miller, P. A. Bray

The project was to develop an area within the existing West County Wastewater Treatment Plant which would enable the construction of a new Raw Wastewater Pump Station (RWPS) with a footprint of approximately 85 feet by 190 feet and a foundation depth of about 82 feet below grade and a new Short- Term Detention Basin (STDB) with a footprint of about 80 feet by 130 feet and a foundation depth that varied from approximately 3 to 24 feet below grade.. The excavation support system had to be designed to withstand both normal and the 100-year flood elevations. A Reinforced Soil-Cement Wall (RSW)was chosen to provide a hydraulic barrier which consisted of a single row of soil-cement elements installed along the perimeter of the area to be excavated. Steel wide flange beams were installed on 4 foot centers to support construction loads and be resistant to the lateral forces of the soil and hydrostatic pressures. The RSW was installed to a maximum depth of 104.5ft using a triple-auger drill rig with mixing paddles with a 2ft key into weathered shale providing a cutoff wall consisting of 53,150 square foot of treated soil. The project was to provide the initial design of the excavation support for the pumping station excavation support system and groundwater cutoff. There was 534 linear foot of soil-cement-bentonite wall installed and 106 - 80 foot long W21 x 121 wide flange beams installed on four foot centers into the alignment of the wall. Each element was drilled down into the weathered shale to obtain groundwater cutoff. Derek R. Guthrie Water Quality Treatment Center Pumping Package is the site for a new pumping station that will service Louisville, Kentucky residents. After unplanned long term exposure into the winter, the effects of freeze thaw cycles were evident.

Jan 1, 2017

By Brian Wilson, Franz-Werner Gerressen

"Cutter Soil Mixing, also known as CSM, was developed in Europe as an alternate method of Deep Mixing to the more traditional single and multiple auger techniques, and brought to market by Bauer Maschinen GmbH (Bauer), towards the end of 2003. Initial development of the technique had been completed in a joint venture between Bauer and Bachy Soletanche. In 2004 the concept was introduced to the North American market. Continued development of the method and demonstration of its versatility, both in terms of applications and applicable soil types has seen a steady growth in the number of designs incorporating the approach, and contractors offering the technique. This paper provides a brief overview of the variety and size of projects and applications where the method has been adopted, discusses some lessons learned with respect to equipment operation as well as the improvements that have been introduced to the equipment, and briefly reviews the current state of practice, as well as some of the associated on-going research and development.BACKGROUNDCutter Soil Mixing (CSM) is a technique for deep soil mixing that was initially developed as a collaborative effort between Bauer Maschinen (Bauer) and Bachy Soletanche, but which ultimately resulted in the separate development of two somewhat different brands of CSM tool. The Bauer brand of CSM entered the European market in 2004, and was first promoted in the North American market in late 2004, with the first project starting in 2005. The Bachy Soletanche brand, sometimes referred to as “Geomix” was first marketed in Europe in 2005 and the first model introduced in North America in 2007.The development of the Cutter Soil Mixing technique utilized the experiences gained from Trench Cutter/Hydrofraise equipment, developing a technique that incorporates two cutting wheels rotating about a horizontal axis as opposed to the more conventional deep soil mixing approach which utilizes augers and mixing paddles rotating about vertical axes. Whereas the Trench Cutter/Hydrofraise technique excavates the soil from within a panel, and supports the open hole using a bentonite slurry, the CSM technique cuts and displaces the soil whilst pumping a slurry/grout directly into the soil through a port located between the wheels. The combination of cutting the soil while introducing an appropriate volume of slurry effectively fluidizes the column of soil around and above the cutter head. While this process achieves a high degree of mixing, even on the downward cutting stroke, thorough in-situ mixing typically occurs on the withdrawal stroke, when most of the slurry is added."

Jan 1, 2015

By Chris Normand, Paul Volpe, Eric Wey, Howard Perko, Burt Ogilvie, Patrick Murray

"A refinery expansion project for Marathon Petroleum Company in Southern Louisiana required existing medium to large pipe racks to be expanded for additional capacity. Foundation modifications were necessary in order to add levels to the existing pipe racks. New piles were added and existing pile cap foundations were expanded. Several different pile types were considered. Custom designed large diameter helical piles were chosen, because they can be installed quickly with low overhead restrictions, produce minimal soil spoils, and are cost effective. The load capacity required for piles was higher than typical, off-the-shelf helical piles. In particular, the lateral load capacity demand was high due to wind loads of a hurricane prone region. Methods used to design and size helical piles are summarized including capacity to torque ratio estimation for composite helical piles. Pile load testing was performed in order to confirm design capacities of the helical piles under axial and lateral loading. Measured axial and lateral deflections compared well with predicted values. This case history evaluates the effectiveness of modern helical pile design methods within the context of a real and practical example.INTRODUCTIONAs the capacity of modern installation equipment increases, large-diameter helical piles are being used to support higher loads in more diverse applications. Currently, large-diameter high-capacity helical piles are used for electrical power transmission, power generation, high-rise buildings, bridges, and industrial applications. This case study regards a 2.5-mile pipe rack modification project within an existing refinery. One of the many challenges for engineering and construction of refinery revamp projects is determining how to effectively expand the capacity of existing foundations for additional equipment, piping, and other facilities. Custom designed large-diameter helical piles provided an effective solution to the challenges faced when expanding the capacity of existing pipe racks."

Jan 1, 2017

By Ed Laczynski

Traveling from Maine to Florida, I-9S is the U.S.' longest North-South interstate and has been growing and expanding through the Mid-Atlantic. In Maryland, the 1-9S Express Toll Lanes projects created new toll lanes to relieve congestion and increase quality of life for numerous communities along the interstate, according to project owner, the Maryland Transportation Authority (MDTA). Many of these projects also included replacing or rehabilitating bridges and constructing new noise walls, as well as retaining walls, as I-9 S expands to accommodate the new lanes. The focus of this article is the 1-9S Express Toll Lane Northbound Extension from MD 43 to south of MD 1S2. This project contains 11 large retaining walls with some of these walls combined with noise walls. Many of these projects join other adjacent 1-9S toll lane expansions, which makes timing critical and scheduling very important. In this particular project, all of the major retaining walls were on one side of 1-9S and built in one phase that created scheduling and logistical challenges.

May 1, 2024

By Jesus Gomez, Carlos Englert, Amanda Mallon, Mary Nodine

Rigid inclusions are a ground improvement technique that provides soil reinforcement and settlement mitigation using drilled displacement elements. Rigid inclusion installation typically uses a Monitoring While Drilling (MWD) electronic logging system that captures data such as torque, downward thrust, rotary speed and grout take with depth and time. Installation of each rigid inclusion can be considered data from a large-scale in-situ test consisting of penetration of a rotating probe into the ground. Automatically generated graphic logs are typically reviewed visually by members of a project team for quality control during and after installation. This workflow underutilizes the valuable data provided by these MWD systems. This paper discusses the use of MWD installation data integrated with cone penetration test (CPT) data and static load test results to develop a streamlined and robust quality control workflow for rigid inclusions. A compound parameter designated the Penetration Resistance Index (PRI) is computed using soil-tool interface mechanics principles for each production element. The PRI, when plotted with depth, can be correlated with CPT data so that changes in soil profile can be detected as production elements are installed across the site. When the PRI is integrated over element length below the neutral plane, the resulting Integrated Resistance Index (IRI) value can be compared with the IRI of load test elements to rapidly assess element suitability. Use of the PRI and the IRI can help improve quality and efficiency of Rigid Inclusions systems by detecting potential areas where geotechnical conditions are sufficiently different or have improved significantly as production installation progresses. This information allows designers to determine whether optimization of the intended element lengths is possible or where a more intense treatment may be necessary. This quality control workflow can be performed in near-real time.

Oct 7, 2024

By Jesse Rauser, Gavin Gautreau, Xin Peng

The field of deep foundation engineering is undergoing significant changes. Long reliant on established methods and expert judgment, the industry is now integrating data-driven techniques that are transforming how infrastructure is designed and built. This shift is not about abandoning proven practices, but about enhancing them with advanced analytics and data tools to improve accuracy, efficiency and adaptability in construction projects. Picture a worksite where decisions are made not just from experience, but also informed by data from previous projects and real-time analysis. This isn't a vision of the distant future but the reality of today's deep foundation projects. Data-driven techniques are being combined with engineering expertise, creating smarter and more reliable solutions that can handle the increasing demands for sustainable, resilient infrastructure. While traditional methods based on empirical data and experienced judg­ment have served the industry well, they are sometimes limited in ad­dressing modern challenges, such as evolving environmental regulations While traditional methods based on empirical data and experienced judg­ment have served the industry well, they are sometimes limited in ad­dressing modern challenges, such as evolving environmental regulations foundational engineering processes. These new techniques allow profes­sionals to analyze larger volumes of data to optimize designs, enhance decision-making and achieve better project outcomes.

Nov 1, 2024

By Shawna Munn, Katie Castelo, Dave Wiley

The City of Toronto is in the middle of “The Big Move”, a 25 year, $50B plan to address congestion in the Greater Toronto and Hamilton Area (GTHA). This includes 7 new subway or light rail transit lines in various stages of planning or construction, and corresponding major urban densification along major rail corridors in the city. This paper will show how transit infrastructure projects, and projects adjacent to major rail corridors in the GTA, are less economic due to prescriptive based design requirements compared to similar complexity local private projects. Using case histories from several recent projects, the paper will compare adjacent specification driven design and performance-based design examples to show the potential when leveraging performance-based design methodologies safely and effectively rather than a “paint by numbers” approach to design. The paper will describe the risk specification driven design parameters can have on design economy, constructability, and schedule, and outline proposed tendering methodologies for incorporating performance-based designs into contracts to limit risks to both Owners and Contractors.

Oct 7, 2024

By Kevin Green, Iván Contreras, Aaron Grosser, Jon Ausdemore, Rachel Leier, Amr Ragy

"Construction of a new tailings dam was required to increase tailings storage capacity at a trona mine near Green River, Wyoming. The new dam was founded on overburden soils underlain by both fractured and competent bedrock. The stored tailings and water had high salt content, resulting in salty seepage water. To reduce the impact of the salty water on groundwater and the Green River, the design of the new tailings dam included a 257,260 SF (23,900 m2) seepage cutoff extending into competent rock.An extensive subsurface characterization was performed prior to completing the design and suitable seepage cutoff methods were evaluated. The approach selected was a full replacement panel using hydromill and clamshell for construction and self-hardening slurry (SHS) for the wall material. Laboratory testing was performed and ongoing monitoring has continued to evaluate the hydraulic conductivity and seepage cutoff performance in the briny environment.The paper includes project background, the collaborative approach and outcomes of the QA/QC program, and the monitoring results for the seepage cutoff wall.PROJECT BACKGROUNDCiner Wyoming, LLC (formerly OCI Wyoming, LLC) owns and operates the Big Island Mine facility near Green River, Wyoming. This underground trona mine has produced soda ash since 1962. The Greater Green River Basin covers much of southwestern Wyoming and extends into northeastern Utah and northwestern Colorado. The Ciner facility is located in the Green River Basin, which is part of the Wyoming Basin physiographic province. The Green River runs to the west and the south of the Ciner facility.Beginning in the early 1990s, Ciner primarily disposed tailings underground in mined-out panels. However, in recent years, underground storage has become limited and some disposal has transitioned to the ground surface. Long-term planning revealed a need to expand Ciner’s surface tailings disposal capabilities. Pond 2, a previously permitted disposal area, was identified as the most viable location for a storage facility. The Pond 2 site is directly north of the Ciner plant facilities, northwest of the active Upper Delta tailings storage facility, and northeast of the Green River (Fig 1)."

Jan 1, 2016

By Sam Messina

[Project: Job Number: Date: Superintendent: Person Making Inspection: Note: The following checklist shall be used on a regular basis as an overall assessment of the jobsite. The checklist is not all-inclusive. All applicable Federal, State, and local regulations, standards, and ordinances pertinent to the jobsite conditions must be evaluated on a continuous basis. Column A - Adequate Column I ? Inadequate]

Jan 1, 1998

By Mark S. Greenleaf, Alec D. Smith, Mary Vittoria-Bertrand, Heather B. Scranton, Jean Louis Z. Locsin

"Rhode Island’s new $163.7 million, 2,265 ft (690 m) long, four-lane Sakonnet River Bridge sits just south of the existing bridge in Portsmouth/Tiverton. The bridge, a critical transportation system link between Massachusetts and Rhode Island, has a steel I-girder main span and concrete New England Bulb Tee approach spans. The foundation work was done between October 2009 and July 2010, and the bridge was completed in February 2014.Foundation design and construction challenges make the project noteworthy. There were thick layers of silty glacial soils with bedrock as deep as 400 ft (122 m) below the waterline, coupled with high foundation capacity demands at the river piers in 50 ft (15 m) of water. The Sakonnet was one of the first major bridge projects in the country to incorporate AASHTO Load and Resistance Factor Design (LRFD) guidelines for foundation design and construction. Because of these and other challenges, the engineers conducted two design-phase load test programs on several foundation elements. These programs were successful and allowed the engineers to adjust the final foundation design prior to the start of construction. During construction, the contractors drove thirty 6 ft (1.8 m) diameter steel pipe piles, each with a novel recessed steel plate insert, to depths of 130 to 200 ft (40 to 61 m) at the three river piers. The insert provided increased resistance of the steel pipe piles and saved about $9 million. Also, 457 14x117 en bearing or friction H-section piles were driven to between 50 and 190 ft (15 to 58 m) at five land piers. All piles were driven relatively close to the existing bridge, which remained in service during construction, due to the project team’s precautionary use of instrumentation and the installation of a jacking system.Area GeologyThe Sakonnet River is up to 60 ft (18 m) deep along the bridge alignment and is underlain by a deep bedrock valley. The bedrock valley is buried by at least 350 ft (107 m) of soil, which includes a complex sequence of interbedded glacial soils (glacial till, glaciolacustrine deposits and glaciofluvial deposits), overlain by geologically recent estuarine deposits. The soils having the greatest impact on the foundation resistance are the glaciolacustrine (fine sandy silt or silt) and glaciofluvial (silty sand with gravel, cobbles, and occasional boulders less than about 2.5 ft [0.8 m] in size). The soil overburden decreases toward the east and west banks of the river, as the bedrock surface rises."

Jan 1, 2015

By Emre Biringen

"Results from a small-scale laboratory experimental program show the changes in the vertical stiffness and strength of a soft clayey soil adjacent to the shaft of an inserted pile (i.e. expansion of a cylindrical cavity). The experimental program provides a realistic axi-symmetric physical model of an element of a cylindrical pile and the surrounding soil. The study interprets the improvement and assesses its magnitude in vertical stress-strain-strength properties of a normally consolidated soft cohesive soil in response to preloading impact in the radial direction. The results verify that insertion of a cylindrical pile causes densification of surrounding soil in a radial direction due to change in stress state around the pile, and thus consolidating and stiffening of the soil.The test results indicate that most improvement in modulus and strength takes place within a distance of 4 times the radius of a pile, though significant improvement is realized to a distance of 8-10 times the radius, beyond where there is negligible effect. Settlement characteristics of the surrounding soil in a zone of 12 times the pile radius improve significantly after the formation of a cylindrical cavity. The miniature vane shear strength tests show a 1.5 times increase in a zone of 4 times the pile radius compared to the strength at 10 pile radii. The results also imply that the spacing of cylindrical piles should not be more than 4 to 10 times pile radius, so that the surrounding soil matrix may improve the vertical bearing capacity under any foundation or embankment loading.INTRODUCTIONThe engineering community is familiar with different techniques to improve the bearing capacity and settlement characteristics of weak cohesive and organic soils. Some of the in situ techniques to improve the properties of soft ground (e.g. soft clays) prior to placement of foundations are vertical preloading, deep cemenUlime mixing, stone columns, and grouting (Henn 1996; Moseley 1993). In addition to these methods, researchers have recently showed interest in achieving soft ground improvement by means of applying radial compression method for which different names exist including expanding pile (Kelleher et al. 2001 ), Preload™ Pier (Biringen and Edil 2003), and sand compaction pile (Lee et al. 2004). Handy (2001) has described how preloading can also be achieved by imposition of radial loading in soft ground with an expected improvement in stiffness. The idea behind the latter method is densification and consolidation of soft soil in the radial direction by controlled displacement for which the process can be viewed as a cavity expansion problem (Vesic 1972)."

Jan 1, 2005