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By C. Vipulanandan

Installation procedure and the quality of the material used in the construction have significant effects on the behavior of the Auger Cast in Place (ACIP) piles. In this study, Installation and curing of a 760 mm (30 in.) diameter and 12 m (39 ft) long ACIP pile with a design capacity of 1140 kN (128 tons) in hard clay was investigated. Construction quality was monitored using the automated monitoring system where the volume of grout pumped and the pressures were monitored with depth. The curing of the pile was monitored using axial vibrating wire strain gages at four levels and lateral vibrating wire strain gages at two levels. The residual strain and temperature profile in the curing pile was monitored over a period of week to determine the appropriate time for load testing the pile. Axial behavior of Auger Cast in Place (ACIP) Piles in hard clay was studied using full scale load test on an instrumented pile. The load-settlement and load transfer relationships of the pile was investigated based on the load test results. Development of skin friction in the load test pile and the reaction pile was also investigated.

By Willie M. NeSmith, W. Morgan NeSmith, Alan Roach

"In 2013, Augered Cast-in-Place (ACIP) piles are a mature foundation technology throughout the United States. General guidelines for the design and construction of ACIP piles are available along with numerous references for design in specific North American geologies. In fact, the current generation of contractors and geotechnical practitioners might view ACIP piles as just another deep foundation option to be considered, along with driven piles, drilled shafts and others. This acceptance has developed, however, over a 60-plus year period.The term, Augered Pressure-Grouted (APG) pile is often used when referring to ACIP piles because the piles emerged out of construction processes at the Intrusion-Prepakt firm in the late 1940s. The company’s specialty was pressure grouting and preplaced aggregate concrete. The grouting was typically accomplished by driving a pipe to a target level and then injecting grout under pressure. In some soil conditions, it was necessary to use an auger to reach the desired grouting depth. In these circumstances, the grout pipe was driven beside the auger and grout was pumped as the auger was withdrawn. The grout pipe was then withdrawn as well. This was the genesis of the APG, or ACIP pile, and many piles were installed using this technique. The patent application, “Method for Forming Piles” was filed by Raymond Patterson of Intrusion-Prepakt in 1951, and the patent was granted in 1956. The process was eventually modified when a suitable hollow-stem auger was developed. Licenses were granted to the Lee Turzillo Contracting Company and Berkel & Company Contractors, Inc. in the late 1950s. Each of the three companies Patent, LicensesThe patent application, “Method for Forming Piles” was filed by Raymond Patterson of Intrusion-Prepakt in 1951, and the patent was granted in 1956. The process was eventually modified when a suitable hollow-stem auger was developed. Licenses were granted to the Lee Turzillo Contracting Company and Berkel & Company Contractors, Inc. in the late 1950s. Each of the three companies coined their own terms for the piling process: “Pakt-In-Place” for Intrusion-Prepakt, “Auger Pressure-Grouted” for Berkel and “Augercast” for Turzillo. Over time, “Augercast” was frequently used as a generic term for the system. The installation of these piles was, and still is, a highly nuanced process; “contractor dependent” is a term often seen today. Intrusion-Prepakt, Berkel and Turzillo all had personnel who were part of the original group that developed the system and who appreciated the craftsmanship involved in forming sound piles."

Jan 1, 2013

By M. Nomura

This paper describes the results and field measurements of two long-term observation tests and two short-term loading tests to confirm the effectiveness of NF piles in reducing negative skin friction. All the test piles were equipped with strain gauges, allowing measurement of the compressive axial forces in the piles. These test results prove that NF piles are effective in reducing the negative skin friction to an insignificant value. Some examples of the design procedures used in Hong Kong and Japan are also presented.

Jan 1, 2010

By Dennis Wrixon

It was a little bit exceeded. The decision was the uniform settlement is measured at each one corner and the highest one corner is the important one. And in addition there is a differential settlement of 2.1 mm allowed. So we reached about 7.8 or 7.9 mm with the highest corner and in addition 2.1 so it was a little too much. But behind there is a very difficult calculation of the authorities where all of the displacements are combined together and there are of course some more factors of safety in these settlements.

Feb 10, 2003

By Paolo Cavalcoli, Federico Pagliacci

"As opposed to the static functional recovery of existing structures, the construction of infrastructures in an urban environment, when combined with complex geological situations, often involves building foundation structures, whether circular or rectangular in section, through rock formations or chaotic strata (sand and gravel with cobbles). Until a few years ago, these formations or strata were sometimes an insurmountable constraint on traditional foundation installation techniques. The difficulty in overcoming these geological situations is sometimes added to the increasingly frequent need to reach depths that were unimaginable just a decade ago. These are real challenges for those carrying out these works and for those manufacturing the necessary equipment. There are two main methodological approaches to these problems, that can be summed up in the rhetorical figure of ""David and Goliath"": cunning versus force. In reference to the case studies in this article: the permanent retaining walls for the Copenhagen Metro, and the structural repairs to the Arapuni Dam in New Zealand and the Wolf Creek Dam in the U.S., we will describe the foundations constructed in presence of rock using combined small-diameter direction drilling solutions, associated with their enlargement up to the project’s size, at depths exceeding 300 feet. Finally, a case study will be presented on the implementation of a large cross-section of an excavation in the rock, at depths greater than 800 feet.IntroductionAs opposed to the functional recovery of existing structures, the construction of infrastructures in an urban environment, when combined with complex geological situations, often involves building foundation structures, whether circular or rectangular in section, through rock formations or chaotic strata (sand and gravel with cobbles).Until a few years ago, these formations or strata were sometimes an insurmountable constraint on traditional foundation installation techniques. The difficulty in overcoming these geological situations is sometimes added to the increasingly frequent need to reach depths that were unimaginable just a decade ago.These are real challenges for those building these works and for those manufacturing the necessary equipment. There are two main methodological approaches to these problems, that can be summed up in the biblical figures of ""David and Goliath"": cunning versus force. In the engineering field, the force is summarized in the use of ever-larger drilling equipment in terms of installed power, weight in working conditions, winch and rotary capacity."

Jan 1, 2015

By Nicolas Moscoso, Gerald Verbeek, Marcel Bielefeld, Rob van Dorp

Upon recently, most offshore foundations were based on a number of driven piles that were installed with an impact hammer. With the increase in offshore windfarms two major developments have occurred: the shift from jackets to monopiles, leading to increase of the diameter of the foundation piles, and a shift from impact hammers to vibro hammers. As the use of vibratory hammers is becoming more and more common practice, the need for accurate vibro-driving simulation software has increased, which requires that the soil modelling is enhanced to address soil fatigue during pile driving and to predict reliably the soil behavior and resistance during pile driving. In addition pile driving monitoring, which is routine for piles driven with an impact hammer, needs to become common practice. This paper addresses advances in soil modelling that allows more accurate pile driving simulation as well as the application of Vibro Driving Analysis (VDA) or Monitoring (VDM) to validate the simulation results. This is illustrated by a case study of the test pile for the Delft Offshore Turbine project, a 28 m long monopile with a diameter of 4 m that was driven 15 m into dense sand layers using a vibro hammer. After some 6 months the pile was extracted, and pile driving simulations and VDA were done both for the installation and extraction phase. 1. INTRODUCTION At the end of 2017, the total worldwide offshore wind power capacity was 18.8 GW [1]. The vast majority of offshore wind farms are currently in Northern Europe, which together account for over two thirds of the total offshore wind power installed worldwide, followed by East Asia, while developments in North America are still in very early stages.

Jan 1, 2019

By Peter Yen

This session consists of five papers. Three involved research on the properties of grout materials, specifically ultrafine cements and polyurethane grouts. Two papers present the development of soil grouting technology and monitoring methods. Of great interest are the papers on ultrafine grout penetrability testing focusing on the pressure filtration effects encountered in permeation grouting applications (Ericksson, Stille and Mittag, Savidis). The comparison testing of hydrophilic and hydrophobic polyurethane grouts submitted by Vrignaud, Ballivy, Perret and Fernagu assessed the long-term performance of these materials for repairing saturated cracks in concrete, subject to thermal expansion and contraction. Two very practical papers present the development of soil grouting, where permeation, fracture, replacement, jetting and other grouting techniques are utilized. The papers by Lees with Chuaqui and Warner present experience with ultrafine and other commonly used grout materials. Methods to measure and monitor the injection process and verify production progress are discussed.

Feb 10, 2003

By Karsten Beekhaus, Sander W. Odijk, Rabea Bahlum, Mazin Adnan, Ayman Abdelh Al Nuaimat, Hassan Farhat

The Arab Potash Company, APC, is one of the 10 largest potash producers of the world. The solar ponds at the Dead Sea, used for the enrichment of the salt content in the brine, are of crucial importance for the first step in the exploitation of the potassium salt. Targeting at the expansion of production in the since over 50 years utilized facilities, the increase of the brine exploitation capacity, reducing the substantial brine seepage losses from the ponds, becomes a crucially required measure. In this context, the remediation measures on the over 11 km long Dyke 1, being a main dyke of the solar ponds system, became inevitable to reduce the brine losses, prevent further development of sinkholes and cavities and hence assuring the stability of the dyke. The highly aggressive environment, the acting hydraulic conditions and the sensitive stratification and nature of the existing ground represented remarkable challenges for the design, as well as its implementation by the construction activities. Royal Haskoning developed a solution addressing the challenges above and targeting at a high sustainability of the executed structure, especially in view of the various geological and hydrological hazards repeatedly occurring in this Dead Sea region, including sinkholes of several meters by diameter and depth. The construction works, consisting of a cut-off wall, with depths reaching down to 31 m, were awarded to Bauer International FZE, a subsidiary of Bauer Spezialtiefbau GmbH. Upon the execution of the first section of 4.2 km length, additional sections were subsequently commissioned, also on further dykes, totaling to about 300,000 m² of cut-off wall. The specific project conditions, such as utilization of cutter technique for the excavation in Halite rock, the stability of open trench exposed to hydrostatic pressure of salt-saturated ground water, resulted in unconventional requirements towards the supporting fluid. The extremely aggressive saline conditions –with a Dead Sea water density of 1.25 tons/m3; one of the world's saltiest water–, were further a decisive factor for the definition of the backfill material concept. Despite its clear advantage for construction of cut-off walls with installed sheet piles, the single-phase system with hardening slurries, fulfilling both functions of excavation support and cut-off wall backfill material, had to be abandoned in favor of the two-phase system, to construct a hybrid cut-off wall made of sheet piles and plastic concrete.

May 1, 2022

By Peter Smith

One New Change is a landmark retail / commercial development in the City of London. Integral to the structure is the three double storey basement from which the building is serviced. The building construction involved a ?top down? (up down) construction technique to give programme benefits. In addition, the planning authority stipulated that 10% of the energy demand had to be met by Renewable technology. Cementation Skanska has not only delivered the foundation package - comprising secant piling and foundation bearing piles including Cemloc® plunged columns - but, alongside subcontractor Geothermal International, also installed a 1.7MW ground source heating and cooling system using Energy Piles® and open?loop wells to provide the renewable energy. The works were successfully installed and completed within a tight programme, and within the logistical constraints imposed by an inner-city location, concurrent demolition works and multi contractor involvement in the basement construction.

Jan 1, 2010

By Thomas G. Tavernaro, Jeffrey A. Schaefer

"The $106 million Olmsted Approach Walls Project, completed in the spring of 2004 by Massman Construction Co., Kansas City, MO, is one phase of a new $1.4 billion Corps of Engineers locks and dam facility located at Mile 964 on the Ohio River, approximately 17 miles (27.4 km) upstream of its mouth at the Mississippi River. When completed, the Olmsted Locks and Dam (Figure 1) facility will replace two aging locks and dams (Locks and Dams 52 & 53) built in the 1920’s, and produce an estimated $600 million annual economic benefit to the nation through reduced lockage time and operation and maintenance costs. PROJECT OVERVIEWThe Olmsted Approach Walls Project consisted of “in-the- wet” construction of four fixed nose pier structures, four floating concrete approach walls, one fixed wall and related underwater excavation, grading and stone placement. Over 12,000 tons (11,000 tonnes) of structural steel and pre-cast concrete elements, up to 335 tons (304 tonnes) in weight, were safely erected during the project.To support these massive structures, the Louisville District of the U.S. Army Corps of Engineers teamed with INCA Engineers, Inc., Bellevue, WA to design thirty seven 10’ (3m) diameter shafts (cast-in-place steel-shell piles) capable of maintaining elastic behavior below ground while resisting barge impact loads, extreme head-on collisions from runaway tows, and environmental forces from river current, wind, and seismic events.The shafts (typically 150’ (45.7m) in length) were founded 100’ (30m) into the riverbed through alluvium, a very consolidated fine sand and clay Cretaceous soil, and finally into a hydrothermally altered rock. Thirty seven shafts were installed under open river conditions at the site, a group of four shafts at each nose pier-pylon location (Figure 2), and 21 at the fixed land wall. Due to difficulty in achieving the required casing tip elevation the team developed a design modification that was successfully implemented for 27 of the shafts.Concurrent with the work at Olmsted, eleven pontoon segments for the four floating approach walls were constructed at a graving yard in Paducah, KY, developed by Massman Construction Company specifically for the project. While the pontoon geometry varied, the pontoons averaged 350’ (107m) in length, 40’ (12.2m) in width and weighed 4,500 tons (4,082 tonnes). The longest of the four walls, at 1,700’ (518m) was comprised of five interconnected pontoons."

Jan 1, 2006

By George M. Filz

Restrained basement walls and unrestrained but massive concrete walls on rock foundations experience very small movements in response to lateral earth pressures. Such walls are often designed using at-rest earth pressures without consideration of either compaction-induced lateral pressures or vertical shear forces resulting from compression of the backfill in response to self-weight. Compaction-induced lateral earth pressures can be detrimental to the integrity and stability of retaining walls. For example, the lock walls at Eisenhower and Snell Locks on the Saint Lawrence Seaway near Massena, New York, were damaged by compaction-induced lateral earth pressures, and an extensive rehabilitation program was necessary to ensure safety of the locks. Vertical shear forces, on the other hand, can be beneficial to stability because the downwards-directed vertical force tends to counteract the overturning moment from lateral earth pressures. The contribution of vertical shear forces is not included in most modern analyses of non-moving walls, but Terzaghi used this effect in his design of a high concrete retaining wall at Fifteen Mile Falls Dam. The lock walls at Eibach Lock on the Main-Donau Canal in Germany were instrumented for both lateral and vertical stresses applied by the backfill to the wall, and the resulting measurements show that vertical shear forces from the backfill were significant and persistent over the multi-year period that the wall was monitored. Other data from pilot-scale retaining walls confirm the existence of both compaction-induced lateral earth pressures and vertical shear forces. These forces should be considered in design of non-moving walls.

Jan 1, 2003

By P. Davies

The Hillside Smelter presently under construction at Richards Bay, Republic of South Africa, will be, on completion, the fifth largest aluminium smelter in the world. The site selected for this plant is underlain by sandy soils of variable density to depths of 30m or greater. In order to firmly establish pile founding depths required for alternative pile types in the variable subsurface conditions prevailing across the site, a pre-construction test piling programme was conducted incorporating piles instrumented with resistance strain gauges. The results allowed analysis of the relative contributions of end-bearing and shaft friction to the overall bearing capacity of each pile type and permitted comparison with the predictions of conventional static bearing capacity analyses. Conformance with acceptance criteria in respect of allowable pile head movements for single piles was also examined.

Jan 1, 1996

By V K. Panwar, Sampat Raj

At a Fertilizer plant located in the southern part of India, 74 numbers of pump foundations have shown non-uniform settlements causing the tilting of pump foundations under self-weight primarily due to the presence of varying thickness of the heterogeneous subsoil beneath the pump foundations and soil erosion because of water seepage through deeper excavations in the close vicinity. Various corrective measures have been explored and taking due cognizance of the prevailing subsoil conditions, site constraints, and constructability aspects, micropiling has been adopted. This paper presents the site problem and details of remedial measures adopted for rehabilitation of the distressed pump foundations. The main objective of this paper is to provide guidelines for designer during design and detail engineering stage to avoid similar nature of problems and also to provide a solution concept to tackle similar nature of problem(s) if encountered at site.

Nov 1, 2022

By RavikiranVaidya, Vishal Dhamecha

Low Strain Pile Integrity Testing has been used in India since 1990’s and several have tried to demonstrate the utility and benefits of this method. However, use of this technology was limited till 1998 as not enough data maybe was not available to justify its use and application on major infrastructure and real estate projects. The first author has done significant work in this method resulting in its use in practically all sectors of the industry that use concrete bored pile foundations as a supporting element. The paper explains various signal enhancers or modifiers involved in processing of low strain test data and its implication on the final output. It also describes how the method can lead to abuse or can provide poor interpretation if incorrectly used. The current effort is to demonstrate that data collection and evaluation becomes complex with changes in soil stratum and pile profile. The paper highlights the present testing practices and provides a guideline for classification of pile integrity into few simple categories in Indian context rather than writing complex interpretations.

Sep 1, 2022

By Kenneth M. Berrry

A unique situation has developed at an abandoned coal mine in St. Clair County, Illinois. Subsidence features have been observed at the ground surface over the mine including settlement of a pair of bridges for Illinois Route 158. The Illinois Department of Transportation (IDOT) is currently replacing the two bridges. Foundation treatment for the two new bridges included backfilling the mine void. The light rail system for St Louis (MetroLink) is also constructing a bridge over the same abandoned coal mine less than 1000 ft from the Route 158 bridges. The new MetroLink bridge is being constructed using piles which extend through the coal mine and overlying bedrock in order to transfer the loads to below the mine floor. The differing foundation types for the IDOT and MetroLink bridges were due to geometry and economic factors involved with the individual structures.

Jan 1, 2001

By Massimo Poggio, Gabriele Balconi, Andrea M. R. Pettinaroli, Mario Ruggiero, Riccardo Castellanza

Grouting technologies are ground treatment techniques used for modifying the behaviour of a mass of soil or rock by injecting a mixture. The sleeved port pipes (also called Tube A Manchette) are highly diffused for grouting treatment of coarse soils and fissured rocks. This paper describes a combination of jet grouting and rock grouting with MPSP (multiple packer sleeve pipe) technique that has been used to realize waterproof curtains under fluvial structures for a cascade hydro-power plant. This is composed by five mini hydro-power plants, placed along the Iskar River, in Bulgaria, and composed by a penstock followed by the power house, a spillway, and an earth dam containing the reservoir. The geology of the site is characterized by an upper alluvial deposit lying over the bedrock. In each site, similar treatments were carried out: an impervious curtain along the plant section, obtained by executing jet-grouting columns in the surficial alluvial layers and grouting the underlying fractured rock by means of port pipes. The temporary embankment, built during the works for protecting each site from the possible river floods, has been waterproofed and stabilized by reinforced jet-grouting columns. The grouting processes have been controlled and monitored by a computerized system. INTRODUCTION The Iskar river cascade hydropower plant is situated northern of Sofia, Bulgaria, and it is composed by nine plants. Actually five of them have been built and produce energy. Each plant is composed by a penstock followed by the turbine building, a spillway, and an earth dam that contains the reservoir. The Iskar rivers runs in a narrow valley characterized by diorite or diabase rocks, with an upper deposit of alluvial soil, composed mainly by gravel and sand. Each plant requires an impervious curtain under the structures and in correspondence of the earth dam: this has been obtained by means of a jet grouting treatment of the alluvial coarse soil, and a grouting treatment with cement mixtures of the underlying rock using the MPSP technology. During the construction of the structures, the site has been shielded from the river water by a temporary earth embankment that has been statically improved and waterproofed by jet grouting columns reinforced with steel tubes; this allowed to work without interruption even in case of flood of the Iskar river.

Jan 1, 2019

By D. Vanni

Constructing new infrastructure in urban areas increasingly entails the use of sophisticated techniques for soil improvement in order to minimize surface disturbances in adjacent areas and damage to existing structures. In Naples, at the new Piazza Garibaldi subway station, TREVI built a 45 m deep shaft using a hydromill, and utilized soil freezing for the excavation of the four station's tunnels, fifty meter long, located approximately 30 meters below the water table. An innovative use of directional drilling was specially developed by TREVI to successfully complete this challenging job.

Jan 1, 2006

By Gary T. Brill

In the presentation, the development and new applications of the jet grouting technique in the North America are briefly introduced at first and followed by the outline and advantages of Jet Grouting. Several recent projects for jet grouting are presented in which the applications to underpinning and excavation support, foundation, groundwater barrier and seismic stabilization are briefly discussed.

Feb 10, 2003

By Rasin Duzceer

In this paper, the results of pile load test on 24 piles from twelve sites are presented. The pile load tests were performed on 14 driven and 10 bored piles of varying diameters and lengths installed in different ground conditions in Turkey, Saudi Arabia and Kazakhstan. The purpose of this study is to evaluate and compare the axial capacity of the piles obtained using pile load test interpretation methods. Davisson, Brinch Hansen %80, Chin-Kondner, Shen-Niu, De-Beer, Housel, Mazurkiewicz, Fuller-Hoy, Brinch- Hansen (90%), Corps of Engineers, Butler Hoy and Tangent Intersection methods were used to determine the axial capacity of the piles. Static analysis using FHWA method was performed to predict the axial capacity of the piles. A statistical analysis was performed to compare and quantify the load test interpretation methods. The ratio of interpreted (Qi) to predicted (Qp) pile capacity was compared for each method. For each pile load test and for each interpretation method, the mean and coefficient of variation of (Qi)/ (Qp) were calculated. Among twelve methods investigated, the highest Qi/Qp value was obtained as 1.37 for Chin-Kondner method whereas the lowest Qi/Qp ratio of 0.70 was obtained from De Beer method.

Jan 1, 2002

By W. Morgan NeSmith

A drilled displacement pile program was utilized for the expansion of an existing power plant in Cohasset MN adjacent to the Mississippi River. The drilled displacement (DD) pile is an innovative foundation type that provides exceptional value in some geologies. In the U.S., DD piles have typically been used in coarse-grained soils due to the large friction capacities that can be generated by the piles in these conditions. This project was the first large scale experience for the project team where it was anticipated that significant portions of the DD pile capacity would be developed in primarily fine-grained soils. The project site consisted primarily of variable amounts of fill overlying predominantly low plasticity alluvial silts. In some cases, alluvial silty sand layers were encountered within the expected pile installation depths. Alluvial sands were typically encountered below the silts, in some cases within the expected pile installation depths. The project team developed a probe and pile load test program to address the variable subsurface conditions across the site. The program included monitoring various parameters (including applied torque and tool penetration rate) during the drilling portion of the pile installation using recently developed data acquisition techniques. This data was used to estimate the rig energy, or Installation Effort (IE), required for pile installation. IE profiles from the test and indicator piles were compared with subsurface data available from a number of previous site characterizations. Additionally, Cumulative IE values were compared to an in-house database of IE vs. DD Pile Capacity. Final production pile toe levels were based primarily on IE values selected from this comparison. The IE data collected during production was also used to address large variations in pile-cutoff elevation (relative to a fairly uniform ground surface elevation).

Jan 1, 2008