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By Jerry R. Wallace

This project consisted of blasting for expansion of a major interstate natural gas transmission pipeline pump station. The pump station handled 400-500 million cubic feet (11-14 million cubic meters) of gas per day.

Jan 1, 1996

By Kazuyoshi Kawami, Fumihiko Sumiya, Kunihisa Katsuyama, Yuji Ogata, Koichi Kurokawa, Yuji Wada

When explosives are detonated in the borehole where there is an air gap between the explosive charge and the borehole of inner wall, the shock cave in an air gap travelling ahead of the detonation front sill be generated. This shock wave is called the precursor air shock wave (PAS). The explosive is precompressed by the PAS, and as a result of that the detonation failure occur on occasion. This phenomenon is well known as channel effect.

Jan 1, 1994

By D T. Froedge

To preface these remarks, it is not intended that this paper be a criticism of anyone or any organization involved in drafting the current regulations, for it appears that everyone involved in the process has made an extreme effort to be safe. We wish to show that in this case by making huge safety margins, we have created an unsafe condition in another area. That is by creating vast safety margins in the area of mobile transmitter intensity versus distance scales we have caused a severe handicap in the use of the mobile transmitter in securing blasting areas. The use of these mobile transmitters, which are absolutely essential in clearing areas where there are woods, mountains, or urban structures is virtually eliminated because of the safety factors prescribed in the regulations. We wish to show that these mobile transmitter safety factors are much too great, and can be traded off to increase the margin of safety in the ability to clear blasting areas.

Jan 1, 1975

By Robert E. Miller

Mass blasting of open stopes and pillars is a normal operating practice at Isa Mine. Three main parameters are used to classify the types of mass blasts. These are type of explosive used, blasthole diameter and system of initiation. Both electric and non-electric initiating systems are currently employed. The advantages gained by large firings are many. More efficient utilization of manpower, due to the concentrated and continuous charging, is achieved. There is no requirement for men to re-enter areas where localised ground conditions may have deteriorated and exposure of ringfirers to stope voids is reduced.

Jan 1, 1980

By Orica Chile, Orica Brasil, Orica Brasil Victor Morais, Kinross Paracatu Leopoldo Muñoz, Kinross Paracatu Luis Marinho, Gubio Barsottini, Orica Brasil José Vergara, Lucas Steffen, Orica Brasil Washington Vilas

In drill and blast activities, it has been a challenge to sculpt walls accordingly to what has been designed in state-of-art mining design software. Obviously, the perfection of making neat and smooth walls – using aggressive sources of energy, like explosives – are time-and-money consumable and, sometimes, even unnecessary. But undoubtedly, it is vital to guarantee solid walls, safe operations environment, beyond to avoid ore losses and pit constraints caused by poor rock breakage on detonation. Kinross Gold Corporation owns the biggest Brazilian Gold Mine, located in Minas Gerais state. Morro do Ouro mine has reached over 30 years of operation, and due its mature age, the complex has developed its pits, becoming them deeper and surrounded by high walls.

Feb 6, 2023

By Douglas Bartley

As the economy continues to slowly recover, our industry continues to finds ways to increase productivity while being forced to cut costs. The drilling and blasting process is the starting point of any aggregate or mining process. Many people refer to it as the “Primary Crusher” as it will always be more efficient to crush rock with explosives energy than it will be mechanical energy. It is the more efficient use of this energy that is addressed in this paper.

Jan 1, 2012

By Doug Johnson

This paper reviews the field implementation of R & F Coal's blasting optimization work concerning analysis, prediction, and control of overburden blasting vibrations using site specific measurements and state-of-the-art computer technology. Blasting personnel at R & F Coal had the opportunity to work jointly with Otto Crenwelge of Shell Development Company in his test studies and to later be instructed in the procedures involved in optimizing vibration frequency.

Jan 1, 1988

By David E. Siskind

Increased mineral consumption and environmental concern have caused much interest in potential damage and annoyance from ground vibration and airblast produced by production blasting in surface mines and quarries. Ground vibrations are traditionally blamed for "shaking the house to its foundations," but often the airblast is responsible, particularly when the distances from mine to structure are large. Simultaneous measurements of ground vibrations, structure vibrations, and indoor and outdoor noise from blasting are being used by the Bureau of Mines to determine the relative importance of the ground and airborne blast energy in shaking the structure and making windows, dishes, etc., rattle.

Jan 1, 1977

An explosive's velocity of detonation (VOD), can be used to indicate a number of important characteristics regarding the product's performance under specific field and test conditions. A number of new characteristic and transient VOD curves have been identified in the field, which can be used to evaluate explosive performance, control ground vibration amplitudes and frequencies, select the correct amount and type of stemming for use at the collar and in stem decks, eliminate explosive desensitization, evaluate primer performance, design air deck based blasts, evaluate contaminated explosives and to overcome post blast noxious fumes.

Jan 1, 1994

By Trevor Garbutt, Peter Bellairs, Jason Sander, Glenn Shaw

The Yarrie Iron Ore mine is located in the Pilbara region of Western Australia some 200km eastsoutheast of Port Hedland, the closest large regional centre. The mine is owned by BHPIO who has contracted a large Australian mining contractor Roche Bros to be responsible for the total mining, crushing and trainloading functions. This paper describes a drill and blast optimisation program, resulting from the introduction of a new emulsion matrix called Titan@ Red used to manufacture both HANFO and pumped emulsion ANFO blends.

Jan 1, 1999

By Lon D. Santis

This paper presents data and theorem to calculate the risk of experiencing undesirable lightning related events while blasting or while engaged in other lightning sensitive activities. The paper provides an overview of lightning hazards in blasting operations and a brief history of lightning related blasting accidents. Lightning continues to be the primary cause of premature initiations of explosives in mining; on average, over two such incidents are reported to the Mine Safety and Health Administration (MSHA) each year. The energy contained in lightning discharges and how this energy sets off explosives in mining is presented. Three categories of lightning warning methods: public media, lightning detectors, and atmospheric electrostatic field measurement are discussed. The remainder of the paper presents recently acquired data on the spatial characteristics of lightning development. This data is used to estimate the risk assumed by blasters under certain conditions. Risk estimations are made for electric and nonelectric blasting if persons are evacuated when cloud-to-ground (c-g) lightning approaches within a certain distance. For example, about 0.6% of all c-g lightning strikes have no other c-g lightning strikes within 25 miles in the previous 30 minutes. The paper shows that a typical blaster using nonelectric initiation in a high lightning density area with a 100% accurate lightning detector set to alarm at 25 miles would have a lightning caused unplanned detonation every 14,000 years.

Jan 1, 1998

By David Porter, Nathan Rouse

The implementation of presplit perimeter control in underground mining as a method to decrease dilution yields positive benefits throughout the current and future mining cycles. A case study to understand the benefits of reducing overbreak and underbreak in a cut and fill mining cycle was performed to quantify the reduction in backbreak. The study was performed in a control section of the mine where a presplit perimeter control design was utilized for a length of heading. This control heading was then compared to the existing standard blasting design within the same mining zone. The comparison included multiple aspects of the mining advance including overbreak, dilution of waste, dilution of Cemented Rock Fill, bolt counts, and cycle times. Once mining in the control section was completed and mining commenced in adjacent headings, blast damage due to blast design could be quantified.

Feb 6, 2023

By Andrew Drake, Mark Burchard, Peter Bellairs

The Astec Bluerock Quarry is excavating an extremely difficult to blast rock type due to its highly variable jointing density that leads to excessive oversize. A drill and blast benchmarking exercise led to eight recommendations to minimise this problem. Quarry personnel instigated a continuous improvement blasting program, that has implemented six out of eight recommendations, resulting in a large reduction in the oversize and increased crusher throughputs for a marginal 7% increase in drill and blast costs. Unit costs have reduced by an estimated 10%.

Jan 1, 1998

By J Paul Tidman, Stephen H. Chung

One of the requirements in open pit gold mines is to minimise the mixing of ore and waste. Dilution can be reduced by choke blasting and control of the initiating sequencing. The authors have used the DMC computer model (developed at SANDIA) to examine the effects of timing and charge distribution on ore dilution. The model has been calibrated by measurements of vertical uplift derived from high speed videos made at the Dome Super Pit in Timmins.

Jan 1, 1997

By B Mohanty, R Yang, M Leblanc

A total of 33 blasts in the pillar recovery program at INCO-Crean Hill has been investigated by means of an extensive set of diagnostic techniques. These included, borehole deviation measurements, stope cavity survey, near-field seismics in both rock and backfill, in-hole VOD and fragment size analysis. The 200 mm diameter VCR blasts employed a variety of explosives types (ANFO, slurry and ANFO/Polystyrene) and deck sizes. The objective of the investigation was to control dilution and backbreak through optimal choice of explosive type and charge weight, without exceeding vibration limits in the adjacent backfill or causing significant degradation in fragmentation.

Jan 1, 1995

By Charles H. Dowding

Public concern over blast-induced CRACKING has led to the search for a radically new approach to vibration control. The present system, while scientifically correct, is cumbersome to explain. Historically the potential for blast-induced cracking has come to be described through velocity time histories, which are correlated with observation of crack extension under controlled experimental conditions. Unfortunately time histories are simply too difficult for jurors and village or county regulatory boards to understand. Furthermore these arbiters must accept on faith that the observers were unbiased. Since these public bodies control the manner in which blasting activity is adjudicated and regulated, information must be presented in a form they can understand and that is not subject to second-guessing.

Jan 1, 1999

By Katherine L. Heineken, Timothy J. Tope, Kim David Murphy

One method for small arms disposal is the use of a deactivation furnace or explosive waste incinerator. There are numerous hurdles a facility typically encounters to get the furnace or incinerator fully operational and permitted. For example, one Department of Defense installation was in the permitting process 7 years, which included numerous facility upgrades and modifications. This paper will discuss the technical approach for proactively addressing permitting issues and requirements and will identify potential pitfalls to avoid as well as ways to reduce costs. For example, when determining the waste profile, the facility should forecast its treatment needs (taking into account the net explosive weight limits of the furnace/incinerator) and then classify the wastes into "chemical families" based on the type and composition of the wastes. One waste from each family should then be selected for potential inclusion in the trial burn. Modeling the waste disposal can help to narrow down the number of wastes requiring characterization during a trial burn, as well as the number of analyses.

Jan 1, 1997

By Thomas E. Ricketts

Limited void volume blasting (LVVB) occurs when rock is blasted into a volume that is not sufficient to let the rock expand to its free-bulking value. The freebulking value is obtained when the rock particles have enough space to separate, tumble and rotate to produce the maximum amount of void possible between the fragments when they finally come to rest. Although bulking value depends on particle size distribution and shape, a typical free-bulking value for uniform, finely broken shale is about 1.67. LVVB occurs in almost every type of blasting used in both surface and underground mining operations. For example, in multiple-row bench blasting for surface mining, the final delays that are designed to fragment the rock furthest from the free-face are generally confined by previously blasted rock which results in a LVVB situation. In underground mining, the blasting is automatically confined and is commonly done intentionally to limited void volume to reduce mining cost and improve safety. LVVB primarily affects rubble bulking and thus the excavation of the broken rock which is related to the productivity and economics of a mining operation.

Jan 1, 1989

By Harry Verakis, Thomas Lobb

A great deal of information has been presented and published on the danger from flyrock created from blasting operations. The creation of flyrock is not specific to any one blasting operation. Flyrock is certainly not a stranger to blasting operations conducted in the mining industry and its effects are well known. Flyrock is among the leading causes of mine blasting injuries. Awareness and diligence is the message that must continue to be stressed and followed to reduce the potential for creating flyrock from blasting operations and to reduce the hazard it presents. A recent accident that resulted in a serious injury at a limestone mine in Pennsylvania bears witness to the ever-present danger of flyrock created from blasting operations.

Jan 1, 2007

By Lina Lopez, Jose Sanchidrian, Manuel Lopez, Pablo Segarra

Previous work in which rock properties and blasting parameters (geometry, charging and timing) were reported together with truck filling times, is taken as a starting point for a thorough analysis of the influence of the former on the mucking velocity. The experimental set was composed by 11 blasts made in an open pit mine. Non-parametric, distribution-free statistics is applied. The mucking rates (in bank cubic meters per unit of bucket volume and per hour) appear to be clearly dependent on the explosive energy and powder factor, both magnitudes combined as energetic powder factor (energy per unit of rock volume). The mucking rate is a non-monotonic function of such factor in the range of the blasts analyzed. The determination of the function is optimum when the fraction of the explosive below grade is not considered and when the explosive energy is qualified as that delivered at a partial detonation regime. Different types of loaders seem appropriate for different energy levels. At low levels both front loaders and rope shovels obtain small productivities without a statistically significant difference in their performance. At high energy levels, front loaders qualify higher than rope shovels. Mucking velocities can be equally small at low energy powder factors and at high ones if rope shovels are involved.

Jan 1, 2008