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By A. S. Tawadrous

The stress field around a detonating charge in a borehole was calculated using AUTODYN for a variety of in-situ stress conditions. Calculations were conducted for zero in-situ stress, hydrostatic conditions at 100MPa, uniaxial stress conditions of 100MPa, and bi-axial state of stress with amplitudes of 200MPa and 100MPa along the axes. Two different explosives, ANFO and emulsion, were used for the calculations. It was shown that in-situ stress fields had an effect on the tensile and compressional damage zones around the blasthole, calculated on the basis of the maximum amplitude of the stress pulses in the rock after the detonation of the explosive in the blasthole. The extent of compressional damage increased around the borehole, whereas, the extent of the tensile damage decreased. The damage zones are of elliptical nature with their axes parallel to the direction of the principal stresses. The difference between the major and minor axis of the elliptical damage was not very significant in the case of the compressional damage; however it was significant in the case of the tensile damage.

Jan 1, 2007

By Jonathan Zimmerling, Rob Alkins

The model of waves emanating from a blast hole proposed by Heelan, and further developed by Blair and Minchinton, provides an approximation of particle motion in an isotropic, continuous and homogenous medium caused by a cylindrical pressure source. Previous work in the literature shows that the shapes of the peak strain and peak particle velocity contours generated by this model are influenced by priming location. This paper presents the results of experimental investigations into the effects of priming position in an explosive column and the resulting shape of the surrounding stress and particle velocity fields. Fifteen emulsion charges were detonated in a limestone quarry, of which eight were bottom primed and seven top primed. The charges were fully confined, with no breakout to any surface. Particle velocity was monitored using tri-axial sensors coupled to the rock using cement, and pressure sensors were placed in water filled boreholes for fourteen of the experiments. Statistically significant differences in peak pressure for bottom and top primed shots were observed. Blair and Minchinton developed two pressure source functions, one of which is scaled using the charge weight scaling law. New models of the explosive pressure source are developed and compared to those found in the literature. These models are directly calibrated by predicting the peak velocities achieved at the known locations of the velocity sensors, then minimizing the residual sum of squares between the predicted and observed peak vibration values. Due to the complexity of the model the residual sum of squares cannot be minimized using standard non-linear optimization techniques, so a stochastic, agent based global optimization method is employed. Models are then cross validated by comparing the relative predicted differences in stress between bottom and top priming position to the observed differences.

Jan 1, 2013

By Kenneth Faroni, Catherine Aimone-Martin, Thomas Gelormino

A blasting improvement program began in 1985 at two traprock quarries in Connecticut to reduce the levels of ground motions and airblast measured at residential structures surrounding the operations. The quarries are situated within town limits, adjacent to a number of historical and other structures. Although blasting vibration amplitudes were found to be far below those that could produce cosmetic defects in structures, they were perceived to be the cause of structural defects observed by homeowners. Based on a comprehensive * review of blasting practices in place during1985, an extensive vibration monitoring program was implemented. The initial study included the instrumentation of selected residential structures to record and analyze strains imposed within structures from quarry blasting, environmental changes, and from daily household activities. A comparison of the results was made with the results reported by the U.S. Bureau of Mines in 1980. The highest strain imposed in drywall from blasting (13 J_I strain) was 12% and 1% of the highest strain levels recorded for normal household activities and temperature changes, respectively. The present philosophy in production blasting is to attempt to keep vibration amplitudes as low as practical by implementing state-of-art blasting control techniques. Currently, blasting seismographs are placed in a circular manner around each quarry, providing production blast vibration records for 360 degrees of coverage at distances of 2500 to 4000 ft. from blasting operations. Seismograph and production blast records are analyzed each year and become part of a Blasting Improvement Plan submitted to the local zoning commission as part of the annual operating permit process. This paper summarizes the results of previous vibration monitoring programs and outlines the modifications made to blasting practices to minimize the levels of ground motions and airblasts. The public relations efforts and standard corporate procedures used by company personnel to address all blast related complaints and alleged damage claims since 1985 are also discussed.

Jan 1, 2000

By Kahmmelly Mathildes Pimenta Coelho, Felipe Dantas, Jaine Ribeiro de Souza, Augusto Ferraz, Carlos Roberto Campos Junior, Davi Bastos Martins de Oliveira

The Carajás Iron Mine, recognized as the largest iron ore province in the world, is notable for its continuous efforts to improve operational efficiency and safety. In response to these objectives, a QA/QC (Quality Assurance and Quality Control) Program was implemented and integrated with Blastscout Probe technology to optimize drilling and blasting processes. The program supports the standardization of operational parameters, the execution of regular audits, and real-time data analysis, facilitating precise and timely adjustments. The implementation led to significant improvements, including an 80% increase in operational compliance, a 49% reduction in drilling depth deviations, and a 30% enhancement in Jaspelite fragmentation. This study presents the methodology employed, the outcomes obtained, and the positive impacts observed in both operational performance and environmental management.

Jan 26, 2026

By Gregory S. Parker

The explosives community has seen tremendous technological advances during the past several decades. When this industry was in it's infancy and even past, Powder Monkey's defied the odds by relying on daring and cunning to unleash the power contained in nitroglycerin and black powder. Unlike the manufactured improvements, there has been little in professional evolution amongst the blasting fraternity unless provoked (for the most part) by the government. It is the intent of this author to advance the cause of an industry wide training and certification program, uniform in nature and broad-based enough to be voluntary, giving states whose outstanding programs are already in place, the opportunity to provide input. In creating this type of atmosphere, grandfathering, reciprocity and accessibility would be paramount. With ISEE taking a firm leadership role during the inception and NICET's involvement in the administration, the idea postulated here is intended to spark interest and debate, bringing the inception of such a program to the forefront.

Jan 1, 1995

By Brian Stump, Rong-Mao Zhou

A series of single-fired (simultaneously detonated) explosions were conducted in an Arizona copper mine. The explosions spanned yields from 1700 to 13600 lbs (773 to 6169 kg) and were all detonated in an approximate 100 m by 100 m area. In order to quantify the effect of the mine free-face, the individual explosions were also detonated under three different emplacement conditions including at the free-face of the mine under normal burden, twice normal burden and fully contained. The purposes of these experiments were to investigate: (1) Generation of in-mine and regional phases such as Pg, Pn, and Lg from mining explosions; (2) Quantification of the relationship between yield and seismic amplitudes; (3) Quantification of the effect of confinement; and (4) Similarities and differences between single-fired waveforms and those from delay-fired explosions. Instrumentation was deployed at near-source (100-700 m) and in mine (1-5km) distances. Empirical scaling relations for the different shots in this test series were developed in order to quantify the effects of yield and confinement.

Jan 1, 2006

By Atsuo Inoue, Toshihiro Ogata, Hideaki Sugihara

Generally in Japan, since ANFO has easy handling and low-price, it is most used as industrial explosives. However, ANFO is very easy to dissolve in water, it is difficult to use under existence of water and the consumer have desired water-resistant ANFO which has perfect water resistance. Then, we have developed the Water-Resistant Granular Explosive (It is written as following WRGE.) in which the surface of the explosive was covered by waterproof film, so that WRGE is able to use in hole with water. We ran various performance tests about the WRGE developed in the laboratory. Consequently, WRGE has water resistance of over 6 hours, and it has been checked that a performance and handleability were equivalent to the conventional ANFO. Then, we carried out the field test in the consumption site, and did performance evaluation on an on-site level. As compared with ANFO, fragmentation (size and volume) and handleability are almost equivalent. However, some problems which the WRGE is not settled out smoothly in hole with water and need more time for loading were also clarified. We are going to continue some advanced improvements through field tests.

Jan 1, 2005

By J. Sigler

A series of small scale tests have been performed to establish the effect of powder factor and initiation timing on the grindability of rocks. The blasts were performed in high quality granite blocks, which were cut from stone prepared by dimensional stone quarry operations. Three different types of granite were tested. The charge configurations included detonating cord placed in five holes with water as a coupling medium or concentrated charges of equal mass, placed in the same number of holes, fully stemmed or air decked. The powder factor was varied from 0.4 to 1.2 kg/m3. Typically all charges were detonated simultaneously; however, in some experiments, detonation waves collided in the middle of each borehole and in others a small delay was used between charges. All fragments were collected and screened, and drop weight impact tests were performed on selected size fractions, using different impact energy, to calculate the resistance of the rock to impact breakage. The work index of some of the blasted samples was measured using a standard Bond mill arrangement. The experiments generally showed increased softening of the rock with powder factor, which appeared to be the dominant factor. Charge configuration as well as in-hole collisions of detonation waves affected the initial fragmentation but had little effect on the impact breakage of the samples.

Jan 1, 2008

By Jikai Rong Changai Liu

The dig instrument by blasting is a,new product we developed(See Fig. 1) It is an apparatus to dig hole at the ground. It is composed of combustor A, combustor B, charge pipe and shock head. Work characteristics of Combustor A are that combustion time is 1. 5 seconds, driving force is 725kg. Work characteristics of combustor B are that the combustion time is 1. 3 seconds, driving force is 460kg. After the combustor is ignited, the charge pipe is drived into ground immediately. Then, whole dig instrument is threw out automatically, but explosive in charge pipe is left in ground and blast in the twinkling. The diameter of vertical hole formed by blasting is 3cm to 60cm which is controlled according to engineering requirement. The maximum depth of the hole diged by using the dig instrument is 2M. It applies to blindage of single solidier in military affairs, and hole planting pole as well as sewer in civil use and so on. The two shots are charged in combustors to dig a hole. The maximum weight of shot is 490g, minimum is 130g. The whole process diging hole is completed automatically in about ten seconds.

Jan 1, 1998

By Robert S. Mayo

Tunneling, for transportation, began in France with the Milpass Tunnel on the Lanquedoc Canal in 1680. Of course, the ancient miners had been driving tunnels in search of minerals since the dawn of history but this Milpas Tunnel was the first tunnel exclusively for transportation. In England in 1760, the Duke of Bridgewater opened a canal from his coal mines to Manchester, 10 1/2 miles away. At the mine, he drove a tunnel into the mountain so that the miners could shovel the coal directly into canal boats. James Brindley, an untutored genius, was his engineer and this whole transportation system was an instant success and very profitable through the years. Within a dozen years the Duke, again with James Brindley, opened up the Grand Trunk Canal, 139 miles in length with five tunnels. There was one major tunnel on this system, the First Harecastle Tunnel, 1 1/2 miles in length. But this tunnel was too small. It was only large enough for one 7-ft wide boat which had to be "legged" through by boatmen laying on their backs. By 1824 a second tunnel was driven parallel to the first one, but it had a towpath through it for horse haulage. This was the beginning of the " Industrial Age" and tunnels became a very important part of that era.

Jan 1, 1979

By Lon D. Santis

This paper presents data and theorem to calculate the risk of experiencing undesirable lightning related events while blasting or while engaged in other lightning sensitive activities. The paper provides an overview of lightning hazards in blasting operations and a brief history of lightning related blasting accidents. Lightning continues to be the primary cause of premature initiations of explosives in mining; on average, over two such incidents are reported to the Mine Safety and Health Administration (MSHA) each year. The energy contained in lightning discharges and how this energy sets off explosives in mining is presented. Three categories of lightning warning methods: public media, lightning detectors, and atmospheric electrostatic field measurement are discussed. The remainder of the paper presents recently acquired data on the spatial characteristics of lightning development. This data is used to estimate the risk assumed by blasters under certain conditions. Risk estimations are made for electric and nonelectric blasting if persons are evacuated when cloud-to-ground (c-g) lightning approaches within a certain distance. For example, about 0.6% of all c-g lightning strikes have no other c-g lightning strikes within 25 miles in the previous 30 minutes. The paper shows that a typical blaster using nonelectric initiation in a high lightning density area with a 100% accurate lightning detector set to alarm at 25 miles would have a lightning caused unplanned detonation every 14,000 years.

Jan 1, 1998

By Norman Paley, Zachary Pickett

The Red Dog Mine is a high-grade zinc-lead mine located in northwest Alaska which began operations in November 1989. In June 2014 the upper half of a charge in a trim shot in the Aqqaluk pit deflagrated. No other holes in the area were observed to react and the remainder of the pattern was shot without incident. This was the only known case of a deflagration in the 25 years of operations. As part of the investigation into the cause of this incident rock samples were obtained from the area of this hole and from other areas in this pit. The samples were assayed and tested for reactivity using the Reactive Ground Catalyzed Adiabatic test. Approximately half of the samples were found to be reactive with standard blasting agents. Unexpectedly, some of these were found to be reactive with blasting agents doped with urea to act as an inhibiter. Relationships between element grades and reactivity and between Specific Heating Capacity and reactivity were developed; however, the small sample size led to these models having an unrealistically large number of geological model blocks tagged as reactive. A program to better understand the behavior by testing more samples was initiated. Drill core was selected based on the predicted level of reactivity using the aforementioned relationships. The samples covered a greater range of grades and lithologies and included rock from the soon to be developed Qanaiyaq pit. The samples were dry pulverized then split for elemental assay, Reactive Ground Catalyzed Adiabatic testing, Specific Heating Capacity (SHC) determination, and X-ray Diffraction (XRD) mineralogical analysis. From this data, a Red Dog Mine specific assay based classification for separating reactive from non-reactive ground was developed. Furthermore, it was possible to divide the reactive ground into two subgroups: i) rock which reacts with ANFO-emulsion blends even when manufactured specifically with a reactivity suppression agent like urea and ii) rock which reacts with ordinary ANFO-emulsion blends only when a reactivity suppression agent like urea is absent.

By Mark S. Stagg, Steven V. Crum, Stephen A. Rholl

As part of its ongoing research concerning rock fragmentation by blasting, the Bureau of Mines has undertaken a series of test blasts where six cylinder-shaped pieces of granite rock were fragmented using high explosives. The tests were intended to: 1) Establish a dataset that could be used in the development and verification of theoretical models that simulate rock blasting and 2) To add to the fragmentation data currently being collected by Bureau researchers. The cylindrical geometry was chosen so that the fragmentation could be directly compared to two-dimensional computer simulations that assume an axisymmetric configuration as well as more sophisticated three-dimensional models. The granite cylinders, Carnelian granite and Charcoal granite, ranged in size from about 0.46 meters (18 inches) to 0.58 meters (23 inches) in diameter by 0.91 meters (36 inches) to 1.52 meters (60 inches) in length. Physical rock properties tests performed on the Charcoal granite cylinders indicated that the rocks did in fact have similar physical characteristics. PETN-based detonating cord and dynamite were used as the explosive charges and estimates of the values of some important physical properties are given. For the first five tests, the blasted rock was contained by a heavy rope mat suspended inside the Twin Cities Research Center's blasting shelter. The fragments from each of these shots were sorted and weighed to determine the corresponding fragment-size distributions. Even though different types of granite and cylinder sizes were used, similar fragment distributions were produced from shots that used a similar explosive, in this case the PETN-based detonating cord, and comparable burden-to-charge diameter ratios. Significantly coarser fragmentation was produced from a blast that used dynamite as the explosive charge. Fragment velocities were calculated using photographic data from the sixth test which was shot unrestrained in a quarry and filmed with high-speed cameras.

Jan 1, 1990

By Paul Worsey, Richard P. Ayres, Mark F. C. Schmidt

A new alternative technique designed to reduce rock scatter and flyrock during boulder blasting is being developed at UMR. The method uses small explosive charges and is designed for shooting in close proximity, while utilizing common blasting products found on the operators’ site. This ongoing work is being conducted internally as graduate and undergraduate level research. A paper describing the general technique was published in last year’s proceedings. This particular portion of the work was performed as an undergraduate research project as part of the requirements for the explosives emphasis degree option at UMR. Previous model work was performed using cubes of concrete. However, in real life boulders are often flat and irregular rather than perfect cubes. The purpose of this work was to determine how to deal with flatter boulders. The work comprised using different geometry blocks (simulated boulders) of the same volume (1 cubic ft.). Square concrete boulders using an 8.5bag concrete mix were cast using different width to height ratios (varying from 1: 1 to 3.7:1). Single 5/8 inch holes were drilled to 2/3 the depth of the blocks, charges placed approximately l/2 way in to the holes and the holes filled with water. The explosive charges comprised ICI Masterdets containing a OSg High Explosive base charge and incremental added weights of C4 explosive. In the experiments, the block height was progressively reduced and to compensate the charge weight was increased until acceptable fragmentation was achieved. It was found that a significant increase in charge wt is required to achieve the same fragmentation as the width to height ratio increases (the boulder becomes flatter). Furthermore, the increase in charge weight required is proportional to the width to height ratio. Basically, you have to use a higher powder factor for flatter boulders.

Jan 1, 2000

By Fumihiko Sumiya, Yukio Kato, Yoshikazu Hirosaki

Secluential blasting is one of the most popular methods in blasting. tiowever, it is well known that an emulsion explosive can be dead-pressed by dynamic pressure generated by the previous detonation. It is difficult to gain the expected blasting performance due to tb.e malfunction of explosive caused by deadpressing and shock desensitization. Such malfunction of an explosive is undesirable for safety blasting operation. Voids in the emulsion explosives will considerably affect the performance of explosives such as sensitivity, detonation velocity (DV), pressure-resistance and so on. To clarify the detonability and the performance of precompressed emulsion explosives, the DV was measured. Three types of microballoon or micro bubble ; two types of glass microballoon(GMB), resin microballoon@MB) and chemical gas bubble ; were used as sensitizers for the sample emulsion expiosives. The underwater explosion test was carried out to load dynamic pressure into the sample explosives. The dynamic pressure was generated by the detonation of a donor explosive, and the DV of the sample explosives as acceptor was measured by ionized gap terminals. The dynamic pressure level and initiation interval for the donor and the acceptor were chosen as experimental factors. The detonability was carefully investigated at short initiation intervals taking into consideration the interaction between same delays caused by the deviation of the ignition time of the electric detonators. From these experiments, the following results were obtained ; A) The DV of precompressed emulsion explosives was low compared with that of uncompressed emulsion explosives in all pressure conditions. B) The decrease of DV in the sample explosives sensitized by GMB s was larger than that of DV in the sample explosives sensitized by RMBs or chemical gas bubbles. C) The recovery of the detonability occurred rapidly in the sample explosives sensitized by RMBs and chemical gas bubbles. However, a long period was needed for the recovery of detonability in the sample explosives sensitized by GME! s. It was concluded that the type of microballoon and micro bubble significantly influenced the detonability of precompressed emulsion explosives.

Jan 1, 2002

By Alain Blanchier

Because in Europe and in many other countries as well every new project (quarry, mine, public work) needs a risk estimation to prove its feasibility, a model to estimate flyrock risks became necessary. This paper presents the basic hypothesis which should underlay such a model to estimate statistical flyrocks range for not only some single blasts but a whole project and in particular the way to take into account rockmass or blast pattern parameters variability. It describes a first usable quantitative flyrock model based on the characteristics of the blasting plan and of the generic laws utilised in casting and selective blasting operations and on a statistical approach of rockmass. In a second step, this paper discuss an approach of risks estimation compared to the classical one used in pyrotechnics studies for explosive magazine risks assessment.

Jan 1, 2013

By Mark S. Stagg, Siskind David E

The mining industry occasionally blasts near pressurized transmission pipelines and has requested guidance on safe vibration levels and setback distances. The Bureau of Mines and the Indiana Department of Natural Resources cooperated with AMAX Coal Company on a study of coal mine overburden blasting. Five buried and pressurized 250-ft pipeline sections were specifically installed on the Minnehaha Mine highwall near Sullivan, IN for testing to failure. Four welded steel pipes ranging from 6- to 20-in diameter and one 8-in PVC water supply pipe were monitored for vibration, strain, and internal pressure for a period of 6 months while production blasting advanced up to the pipeline field. In contrast to previous studies of small-scale blasting representing construction activities, these tests involved overburden blasts of up to 2100 lb per delay in 12-1/4-in diameter holes.

Jan 1, 1993

There is an intuitive tendency to equate rock strength with rock stability, yet the two must be evaluated separately. A slope in strong hard rock is not necessarily stable, nor is a slope in weathered weak rock necessarily unstable. In some cases the reverse is true, depending on the geometry of joints and weak planes. The time element is a matter of special concern, that is how suddenly the failure begins and how rapidly it progresses. Sudden failures can be catastrophic, whereas creep usually is not. In soils and weathered rock, the process is usually incremental and is more likely to give some warning of impending failure. With careful observation, the failure process in these materials can be detected and monitored instrumentally or visually. In some cases, the slope may be stabilized, reinforced or modified. When that is not possible, there is usually enough time on this type of slope to remove men and equipment from the area before complete failure occurs.

Jan 1, 1996

By Sehoon Lee, Duhwoe Jung, Eunsu Cha, Kyeonghwan Jeong

This case study presents the effectiveness of underground rock blasting to facilitate the trench cut in the hard rock layer using a conventional trench cutter for the construction of a diaphragm wall. Rock blastings are pre-performed up to the scheduled depth and then the fragmented rocks can be easily cut using a conventional trench cutter. Two trial underground rock blastings have been performed and the effectiveness of pre-blasting is presented in terms of a cutting rate, a loss of cutter heads and an amount of overbreak. Based on the results obtained from the trial underground rock blastings, the following conclusions can be appropriate: 1) A pre-blasting of hard rock layer located in depth can help to overcome the limitation of the trench cut using a conventional trench cutter. If the hard rock layer is fragmented after blasting, the fragmented rocks can be easily cut using a conventional trench cutter, 2) The speed of cutting works was accelerated and the loss of cutter heads was significantly reduced in the sections where the blastings were applied prior to cutting. 3) The amount of overbreak, expressed in terms of the amount of poured concrete, can be reduced to some extent. However, the location of blast holes in the trench can also contribute to the amount of overbreak. The closer the location of blast holes to the edge of the trench, the more extensive fractured and cracked zone can be formed on the face of the trench. This can increase the amount of overbreak if the trench is left empty for a while.

Jan 1, 2000

By Kirlk Yeager

"Ammonium nitrate (AN) is commonly mixed with a wide variety of additives to produce specialty formulations. Two additives commonly utilized are sodium nitrate (SN) and sodium nitrite (SNi). Application of the nitrite is primarily limited to gassing of emulsions. The nitrate, however, is incorporated in a wide variety of formulations. The effect of both these materials on the thermal stability of AN was examined. Experiments initially utilized lab-scale testing methods (sub-milligram sample size), such as differential scanning calorimetry (DSC), with scale-up to cook-off analyses (16 g) eventually applied. Labscale testing indicated that the presence of SN and SNi (both at 5 wt%) produced no harmful effects on the thermal stability of AN. The cook-off results did not agree with those from the lab-scale analyses, with both SN and SNi creating tremendous thermal destabilization of AN. These effects were seen at additive levels as low as 0.1 wt%. When SNi was employed as the additive, cook-offs became violent enough to create explosions in the testing apparatus. Although SN did not create as spectacular a destabilization, it did lower cook-off temperatures to approximately the same level as SNi. The dangerous situation created by SN andSNi seemed to be limited to cook-offs conducted in sealed vessels. If the SN/AN or SNi/AN formulations were allowed to cook-off in vented vessels, the thermal destabilization of AN did not occur. These results seemed to indicate that even “trace” amounts of what might ordinarily be viewed as benign additives could create significant destabilization of AN-based explosives under proper circumstances. Conditions created by blocked pumps, or deep boreholes could well overlap those produced in sealed cook-off vessels. In addition to showing the hazards potentially created by “benign” additives, the study also stressed that experiments designed to evaluate thermal hazards must include duplication of field variables to the fullest extent possible. "

Jan 1, 1999