Search Documents

By Wentao Guo, Xuefeng She, Qingguo Xue, Jingsong Wang

By the coke gasified reaction device and online measurement high-temperature compressive strength apparatus, the variation of pore structures of coke after gasified reaction with CO2 and H2O was investigated. Research illuminating the influences of solution loss rate, temperature, and carbon species on compressive strength of coke was also carried out. The results showed that the total compressive strength was higher than for the reaction with CO2. The high-temperature compressive strength of coke decreased with the increasing of solution loss ratio or temperature after reacting with CO2 and H2O. At the same solution loss ratio, the damage of pore structure to coke strength after gasified reaction with H2O was relatively smaller and the deformation resistance was stronger when compared with that in CO2.

Jan 1, 2016

By T. Maruyama

The Tamano Smelter of Hibi Kyodo Smelting CO. ,Ltd. went into operation in 1972. The Flash Smelting Furnace that was originally adapted was equipped with electrodes that were attached to the settler substitute of the slag cleaning furnace. Later the development of our own original coke combustion technology was promoted and a new Tamano Type Flash Smelting Furnace (T-FSF), without electrodes, was put into operation in 1988. The technology of coke combustion and combustion the burner have continued to improve. As a result the copper losses in the slag have been reduced as well as a stable operation has been achieved. Furthermore, this has been accomplished while increasing the concentration feed and the matte grade The current objective is to continue to strive for high matte grade operation and to raise production efficiency while paying attention to the important subject of copper losses in the slag. In this report, the data related to the copper loss in the slag reduction are presented along with the influence of the thickness, settling time and coke. The recent operation conditions of the T- FSF are also presented.

Jan 1, 2003

By Allan J. MacRae

A copper alloy to be used for coils in cast copper cooling blocks has been identified and samples prepared for metallurgical examination and destructive testing to compare with cast cooling blocks manufactured from copper and nickel-copper alloy pipes. The copper alloy allows for the formation of a metallurgical bond between the pipe and the cast copper during the casting process, which does not normally occur with pure copper or nickel-copper alloy pipes. The alloy's coefficient of thermal expansion is also much closer to that of pure copper compared with nickel-copper alloys, so there is less strain induced at the pipe-cast copper interface due to differential thermal expansion. It is expected that this new pipe coil alloy and associated casting techniques will allow for the production of cast copper cooling blocks that have greatly enhanced service life in high heat load applications compared to existing technologies.

Jan 1, 2002

By Ruth Marlene Campomanes Santana, Michel Tieccher, Marcondes Mafacioli Pacheco, Juliano Urach

"IntroductionThe gaseous emissions of fuel burning by mobile sources are responsible for incidence and increase of many lung and cardiovascular diseases (Braga et al., 2007). These implications can watch in morbity as much as mortality, even when the levels of pollution are considerate restrained or lower. (Leite et al., 2002).Sample of mobile sources exhausts contain not only particles directly shaped by burning, but also secondary particles that results of reaction between other compounds (Burtscher, 2004).One of the principal pollutants produced by combustion process with major toxicity and raiser of adverse effects to health is the particulate material. In its constitution there are fine and ultrafine particles that can to extend deep portion of breath system, break epithelial barrier and reach the interstitial of lungs and then, to unleash inflammatory process (Arbex, 2004).The Particulate Material is employed to define a mixture of solid particles and liquid drops suspense in atmosphere. Queiroz et al. (2007) declare that this material can be divided in two types separated by size interval that together, represent the major class of disperse particles: the fine particles type of 2,5 µm de (breath particulate) and the type of earthliness particles, major than 2,5 µm to 10 µm (inhale particle). The difference of size between the particles influences on the physics and chemistry properties. They affirm that exist correlation between size of particle and heavy metals; how many lower was the dimension of particulate materials, major is the concentration of heavy metals.The inhale particulate (MP10) that is object of present study can exhibit in your composition sulfates, nitrates, amoniacal, marine salt (NaCl), soil elements (Al, Ca, Fe, Si, Ti), metals (Cd, Cr, Cu, Ni, Pb, V, Zn) and water (Queiroz et al., 2007).Recent studies have exhibit strong relation between daily levels of particulate material inhale (MP10) with diameter until 10 µm and others pollutants and one infinity of effects to health that go since total mortality of population, sicken for specific causes until congenital bad formation or even difficult win weight by the fern during gestation (Gouveia et al., 2006)."

Jan 1, 2008

By D. L. Stewart

"Melt loss is usually one of the highest individual cost items in the operation of ah ingot casting facility. While melt loss and the resulting cost for the entire facility is usually well known (at least via standard cost accounting), dross generation and melt loss for individual unit operations within the plant are usually not known. Thus, the financial impact of various practices, alloys and scrap types is not known. Development of an accurate, relatively low-cost technique for measurement of melt loss at commercial scale would aid in understanding melt loss for existing units, as well as evaluation of the melt loss impact of alternate processes.This paper will describe a methodology developed at Alcoa for accurate and inexpensive measurement of melt loss at commercial scale. The methodology has been used to evaluate the impact of scrap type, melting practices, and dross treatment technology on melt loss."

Jan 1, 2000

By F. Sekula

Tetrahedrite and siderite are two main valuable minerals present in the silver Mária Bana deposit. The tetrahedrite concentrate prepared from it by flotation has certain specific properties from the metallurgical point of view. Siderite is concentrated in the flotation tailings. The paper presents results of the laboratory and pilot-plant testing of the combined hydrometallurgical and pyrometallurgical methods proposed for treatment of the tetrahedrite concentrate and siderite waste. The testing conditions were based on thermodynamic analysis of the reactions that proceed in the process. The proposed technology makes it possible to separate copper from sulphur, mercury and iron in a straightforward way. Copper, after its refining, can be subsequently treated in the finishing operations. At the same time it is a valuable source of precious and noble metals. The siderite-containing flotation tailings can be converted to iron of the technical purity and slag. The proposed method is a good starting point for the development of the closed-cycle technology.

Jan 1, 2006

By A. J. Duncan, S. Viswanathan, Q. Han

"Measurements of liquid permeability in the mushy zones of Al-15.42% Cu and Al-8.68% Cu alloy samples have been performed isothermally just above the eutectic temperature, using eutectic liquid as the fluid. A modified method has been developed to determine the specific permeability, Ks, as a function of time during the test from the data collected on these alloys. Factors affecting permeability measurements are discussed. Permeabilties are observed to vary throughout the experiment. This is attributed to rnicrostructural coarsening and channeling that occurs in the sample during the experiment. The permeability is related to the rnicrostructure of the sample using the Kozeny-Carman equation. The correlation between the measured Ks, liquid fraction, gL and the specific solid surface area, Sv, improves markedly when compared to previous studies in which rnicrostructural coarsening was ignored.IntroductionThe permeability of interdendritic liquids flowing through dendritic structures ·is an important parameter needed to predict the level of porosity in castings. The permeability is a component of Darcy's Law, used to estimate the pressure drop due to the resistance to the flow of interdendritic fluid to feed shrinkage. Therefore, much research has focused on measuring the permeability of alloys in the mushy zone (1-10). The Kozeny-Carman equation for liquid permeability in the mushy zones of alloys may be written as"

Jan 1, 1999

By Luis Hoyos-Reyes, Jesus Gonzalez-Trejo, Adriana Cervantes-Clemente, Marco Gutierrez-Villegas, Manuel Palomar-Pardave, Cesar Real-Ramirez

Recent improvements on Peirce-Smith Converters (PSC) have combined numerical and physical simulations. However, most of the physical simulations have been carried out in cold-water models with only one tuyere. Several authors have proved that 2D numerical simulations do not reproduce the hydrodynamic behavior observed in physical simulations. On the other hand, most of the 3D numerical models have used a PSC thin slice with only one tuyere, but symmetric boundary conditions on the virtual walls have been imposed in order to reproduce the behavior of the whole converter. Therefore, there is no coincidence with the rigid walls of the physical models. The aim of this work is to quantify the effect of the virtual walls boundary conditions of a PSC thin slice and to determine the minimum number of tuyeres to characterize the fluid flow behavior of the entire converter.

Jan 1, 2009

By Miaoyong Zhu, Sen Luo

"A two-dimensional CAFD model was developed for simulating the solute diffusion-controlled dentritic growth in the low Peclet number regime. Mass conservation and local equilibrium at the solid/liquid interface were solved to determine the growth velocity of interface with consideration of constitutional and curvature undercooling. The modified decentered square growth proposed by Wang et al was adopted to capture the first eight neighboring cells. The comparison between the classic Lipton-Glicksman-Kurz (LGK) analytical model for steady state tip variables and the simulated values showed that the present model was capable of quantitatively determining the dendritic growth, and the simulation tests demonstrated that the effects of the mesh anisotropy in growth kinetics and crystallographic orientation were eliminated. The numerical simulations were performed to the dendritic growth ofFe-0.6%C binary alloy in undercooled melt, and the results showed that the present model could predict the dendrite morphology with artificial growth orientation in acceptable level.IntroductionDuring the solidification of metals and alloys, the dendrite grows from the substance or the undercooling melt and solute redistributes between the dendrite and the interdendritic liquid. The solidification microstructure is close related to the phase and solute evenness and has a close linkage with the properties of final production.In the past few decades, various kinds of deterministic and stochastic models have been developed to predict the evolution of microstructures in solidification, with the fast development of computer power. Among these methods, Phase Field (PF) model [1, 2] has been known as one of the most adequate deterministic models for directly simulating the dendritic growth. However, there is a vital drawback that the PF method requires considerable computation time and is limited to simulate very small domains with a few dendrites [3]. On the other hand, stochastic models, such as Monte Carlo (MC) method [4, 5] and Cellular Automaton (CA) method [6-8], have been usually applied to predict the solidification microstructure evolution. Comparing with the MC method, the dendritic growth kinetics is explicitly integrated in the CA model, while the MC model doesn't. Therefore, the CA method is more reasonable to predict the dendritic growth during the solidification of melt."

Jan 1, 2013

By N. Kanari

The kinetics of oxychlorination of MgO by C12+02 was studied in the temperature range of 850 °C - 1025 °C, using thermogravimetric analysis. The effects of C12/02 ratio, gas velocity, temperature and partial pressure of reactive gases on the reaction rate were investigated. The oxychlorination process was characterized by an apparent activation energy of about 214 kJ/mol. The reaction orders with respect to C12+02, C12 and 02 at 950 °C were about 0.65, 0.98, and -0.37, respectively. Some data about oxychlorination kinetics of MgO, Cr2O3, and MgCr2O4 contained in chromite were compared. Efficiency of using oxychlorination for the removal of iron oxides contained in magnesia was demonstrated.

Jan 1, 1999

By Patricio Barrios

This paper discusses the revamp and expansion of Atlantic Copper's (formerly Rio Tinto Metal) copper smelter located at Huelva, Spain. The plant was expanded from 150,000 to 270,000 tpy new copper in anodes, and from 133,000 to 215,000 tpy cathodes. Lurgi successfully executed this contract on a lump-sum, turnkey basis in just 19 months. The Lurgi on-site task force performed this work in close cooperation with Atlantic Copper's personnel, with a minimum of disruption in the plant's ongoing operation. The contractual performance parameters were achieved to the client's satisfaction shortly after the mechanical completion of the respective plant sections.

Jan 1, 1998

By Richard LeSar

Sustainability requires more from engineering than the development of technology. Engineering must also take into account the effects of that technology on the integrated social, economic, and environmental processes that constitute our society. Schumacher introduced the powerful concept of an appropriate technology, by which he meant a technology that is appropriate to the environmental, educational, cultural, and economic situation for which it is intended. While the principles of appropriate technology have been most commonly applied in the developing world, they are equally valid in the developed world as well. In this paper we will review appropriate technology and discuss its role in helping to define a way to think about this broad view of sustainable engineering. We will end by presenting one strategy for introducing the concepts and applications of appropriate technology in an engineering curriculum.

Jan 1, 2010

By Blas Melissari, Stavros A. Argyropoulos

"In this paper a computational approach was employed to estimate the melting of solid spheres immersed in different liquid metals and under different convective conditions. The spheres are made from the same material as the liquid metal. The SIMPLER algorithm was implemented using a three-dimensional system in Cartesian co-ordinates. Experimental validation of the dimensionless correlation was carried out in two fluids with vastly different Prandtl numbers. The dimensionless heat transfer coefficient (Nusselt number) is obtained as a function. of the Reynolds and Prandtl number.IntroductionThere is a paucity of dimensionless convective heat transfer correlations applicable to fluids like liquid metals. The existing correlations cover single Prandtl number metals [l] or at most two different Prandtl number metals [2]. A knowledge of heat transfer rates from particles at high flux levels has become increasingly important to the design of energy transfer systems. Melting of solid particles has been studied extensively as it relates to many engineering and environmental applications, such as materials processing, space applications, water resource and energy conversion. When objects are immersed in a fluid with a temperature higher than their melting point, they melt and produce molten material that then mixes with the surrounding fluid. These objects experience not only size variation but also changes in their shape. This observation is more pronounced when the melting occurs in a forced convective flow.Yuge performed pioneering experimental work on the heat transfer from a sphere to air under mixed convection [3]. He suggested procedures for predicting the Nusselt number. Hieber et al [4] studied the spherical system analytically, but their study was limited to flow with small Reynolds numbers. Many researchers studied the melting dynamics of ice spheres in water at different convective regimes. Aziz et al [5] and Hao et al [6] performed measurements of the heat transfer coefficient in the water system by measuring the melting time of ice spheres in forced convection. Hao et al [7] performed visualization studies of ice spheres melting in water under mixed convection regime. All of this groundbreaking work, however, did not involve the use of liquid metals"

Jan 1, 2004

By Zhanjun Wang, Yongqi Sun, Mei Zhang, Zuotai Zhang, Min Guo

The role of fluorine on the viscous and crystallization behavior of CaO-SiO2-MgO-Al2O3-FetO-P2O5-(CaF2) slags were explored using the rotating cylinder method, non-isothermal differential scanning calorimeter (DSC), X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques. It was found that the viscosity slightly decreased with increasing CaF2 content. It was also found that CaF2 addition can promote the primary phase transformed from MgFe2O4 spinel to Ca3(PO4)F, which was beneficial to the enrichment of phosphorus. Additionally, the structure of the slags explained by X-ray photoelectron spectroscopy (XPS) and magic angular spinning nuclear magnetic resonance (MAS-NMR) were further analyzed, which was well in accordance with the above analysis.

Jan 1, 2016

By Catherine Cai

A granular sorbent, prepared by gel-coating polyethyleneimine (PEI) on high surface area silica followed by crosslinking with a low-molecular weight diepoxide, has significantly higher uranium capacity, greater salt tolerance, and faster kinetics than the commercial resin Dowex 21K. Though having lower U(VI)/Fe(III) selectivity than Dowex 21K, the gel-coated PEI affords much higher sorptions of both U(VI) and Fe(III) and also their separation by selective stripping with acid.

Jan 1, 1999

By Bruce W. Wessels

"Metal-organic chemical vapor deposition has been shown to be a highly versatile technique for the synthesis of complex oxides. High dielectric constant oxide thin films of SrTiO3, BaTiO3, Ba1-xSrxTiO3 and SrxBa1-xNb2O6 can be be be deposited at 800 ºC with this technique. The fluorine substituted B-diketonate precursors have been shown to be well-suited for the deposition of high quality, epitaxial thin films of these materials.IntroductionThere has been a resurgence of interest in thin film ferroelectric oxides as a result of the development of techniques to deposit high quality material. Both physical and chemical vapor deposition techniques have been realized. Of the chemical vapor deposition techniques, metal-organic chemical vapor deposition (MOCVD) has received the most interest for the deposition of ferroelectric oxide thin films. This results, in part, from the availability of a number of volatile metal-organic precursors.(l) Moreover, MOCVD offers the advantages of high growth rates, uniform coverage over large areas, conformability, abrupt interfaces and excellent epitaxial crystallinity. Of the metalorganic precursors, the B-diketonate complexes have played an important role especially in the deposition of ferroelectric oxides containing alkaline-earth metals such as BaTi03 and Ba1•XSrxTi03. For example, barium tetramethylheptanedionate Ba(thd)2 has been used in the preparation of BaTi03 by MOCVD.(2) These compounds, however, are not without their problems. Ba(dpm)2 has a relatively low volatility; and as a consequence, temperatures in excess of 180·C are required for volatilization. This leads to the necessity of a complex precursor delivery system to insure that the precursor does not condense before the reaction zone. Moreover, the Ba precursor tends to oligomerize leading to a decrease in vapor pressure as well as a problem with reproducibility. To counter these problems, novel liquid source and solid source precursor delivery systems have been developed. (3)(4)"

Jan 1, 1994

By John K. Wright

The segregation process involves heating oxide-type ores with a halide salt in the presence of a solid reductant. By a complex series of cyclic vapour-phase reactions, the desired metal is extracted from its original position in the ore and segregated to the vicinity of the reductant. In this form it is then amenable to concentration by physical methods. In this work the segregation behaviour or eight different nickel laterite ores has been examined using a laboratory rotary kiln. It was found that the silicate (serpentine) ores responded better to the segregation conditions used than did the limonitic ores. An examination of the segregated metal particles showed that they consisted of ferro-nickel. The concentration of nickel in the metallics was sensitive to the ore types and the segregation roasting conditions.

Jan 1, 1994

By D. A. Meyn, R. L. Holtz, C. S. Pande, M. A. Imam, D. J. Singh

"Various theoretical and experimental techniques used to search and develop new metal hydride systems suitable for hydrogen storage are described. The main theoretical technique under study makes the use of electronic structure of the candidate materials. Microstructural characterization techniques like transmission electron microscopy are being used to study the hydride formation. Novel processing techniques for material preparation such as those needed to produce thin films or amorphous phases are also being utilized. The techniques are illustrated with results from Pd, FeTi and Mg2Ni systems.IntroductionOf the four methods of hydrogen storage, compressed gas, cryogenic liquid, metal hydrides, and gas-solid adsorption, the metal hydride storage method is more attractive from the point of view of high volumetric density and safety. Compressed gas storage has disadvantages of extreme pressure, weight, and volume requirements, whereas storage of hydrogen as cryogenic liquid is unattractive due to the requirements of extremely low temperatures and high consumption of primary energy. Moreover, the number hydrogen atoms present in a volume of 10- 22 Cm3 (nH) in liquid hydrogen state (- 20K) is 4.2 whereas number of hydrogen atoms that can be accommodated in a free volume of 10-22 cm3 of various hydrides are as follows: LiH--5.9, TiH2--9.2, ZrH2--9.2, VH2--l0.2. High hydrogen concentration is usually associated with a large H/Metal atomic ratio but is also a function of structure."

Jan 1, 1994

By M. Misra

The bacterium?Mvcobacterium Phlei has a demonstrated potential to be used for the flocculation of a variety of finely divided minerals. The microorganism possesses both hydrophobic surface and high negatively electrostatic charge. It can adhere to many mineral surfaces ?if the charge and hydrophobic interaction? between the microorganism and the minerals are favorable to adhesion. Experimental results showed that the dolomitic phosphate slime from Florida and fine hematite can be :readily flocculated from dilute suspension.. In the case of dolomitic phosphate slime, a consolidated sediment containing 24'-25 weight% :solids can be obtained from .a dilute slurry .in a short time. Sediments obtained from hematite flocculation are rather massive and more .consolidated than phosphate slime. Mycobacterium Phlei has a specificity for selective flocculation of hydrophobic fine coal particles from pyrite and ash containing minerals. Because of mutual hydrophobic interaction of coal and Mycobacterium Phlei, it was noticed that coal particles appear to be strongly held in the aggregate by adhesion or bridging of bacteria. However, Mycobacterium Phlei is not a good flocculant for either associated pyrite or ash present in coal.

Jan 1, 1991

By J. Van Boven

The Hoboken plant has continued the program, started in 1973, for monitoring the impact of processes on the environment. Progressive improve¬ments including new installations and equipment have been commissioned resulting in reduced emissions of lead in air. The Hoboken Smelter now fully complies with regulation and observes a yearly mean value of less than 2 micrograms Pb per cubic meter of air in the vicinity of the plant. In addition a new central water-treatment installation permits the discharge of waste water to the River Schelde in accordance with present day regulations. Mention is made of methods used to measure the emissions and immissions at the plant. Results of modifications and new installations recently commissioned are discussed.

Jan 1, 1983