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By Robert B. Bittner

The Sutong Bridge across the lower Yangtze River in China will have, when completed, the longest span (1,088 m) and the highest towers (306 m) of any cable stayed span in the world. The foundations for this record setting span will also be record setting. They are located in water depths exceeding 30 m with maximum flows exceeding 3 m/sec. The soil at the site of the main pylons consists of layers of silty sands and silty clays extending to bed rock at 270 m below river elevation. This paper describes the innovative methods used by the team of foundation designers and constructors to support this record setting bridge at this very challenging site. This paper covers three specific topics related to the foundations of the Sutong Bridge: ? Design and construction of the 131 drilled shaft (2.8/2.5 m diameter and 114/117 m long) under each of the two main pylons, including the post-grouting of all drilled shaft tips. ? Design and construction of the scour protection for the two main pylons, ? Construction methods used to construct the waterline pile caps (113.8 m by 48.1 m by 13.3 m deep) under each pylon.

Jan 1, 2013

By Khamis Y. Haramy

Curing temperature, density, and moisture significantly affect the velocity measured in the crosshole sonic logging, the rate of strength gain, and the final strength of concrete in drilled shafts and, thereby, affect their structure capacities. Non-destructive field measurements can enhance the QA/QC program by measuring temperature, density, moisture, and sonic velocity of curing concrete during the construction and curing of drilled shafts. The curing environment can greatly affect the concrete strength, and requires close attention during construction. This article shares the experience with the NDE technology used in the QA/QC program in the drilled shaft construction. To understand the mechanism by which a drilled shaft cures under field conditions, two newly constructed drilled shafts were monitored for up to seven days, immediately following concrete placement using the following geophysical logging methods: a) temperature logging; b) crosshole sonic logging; c) gamma-gamma density logging; and d) neutron-moisture logging. One additional drilled shaft was also monitored to a shorter duration. Temperatures were monitored using the sensor in access tubes and/or thermocouples embedded at the center of a drilled shaft and near its reinforcing cage. For a small shaft under 1m diameter, curing temperatures appeared to peak at 41° ? 68° C at different depths at around 24-hour curing time and decreased to and stabilized at around 23° ? 35° C in 6 days. The shaft curing rate varied with depth, shaft diameter, surrounding geo-material types, and the depth of ground water. CSL logging was performed in one shaft from top to bottom from six access tubes and limited monitoring in another shaft. The velocity increased with curing time till 4 to 7 days, and, at a specific time, the velocity appeared to be inversely correlated to curing temperatures. The gamma-gamma density log (GDL) results from 5 different depths were obtained at a source-detector separation of 355 mm. The average density was found to increase with curing time, but decrease slightly in 3 to 5 days. At a given time the GDL density curves seemed to correlate with the neutron monitoring logging (NML) moisture curve. The NML moisture was monitored from 1st to 6th day after concrete placement. The moisture was highest when surrounded by bedrock, then clay, and sand due to different hydration rates.

Jan 1, 2007

By Daniel Ruffing, Jeffrey Evans

Vertical cutoff, or barrier, walls are an integral part of environmental site remediation efforts. Vertical barriers are commonly deployed to limit the influx of clean ground water and/or to control the off-site migration of contaminated groundwater. The level of detailed design consideration devoted to the vertical cutoff wall component varies widely from project to project and generally decreases with decreasing size and complexity. For those projects receiving minimal design effort, conservative design decisions can lead to unnecessary costs or unanticipated conflicts between the various design considerations. In this paper, the authors discuss several important design and construction aspects of vertical cutoff walls requiring particularly careful consideration during the design phase of the project. These design and construction considerations include the need for and extent of excavation for a key, project target hydraulic conductivity, the use of statistical allowances in the specifications, filter press testing, sand content of in-trench slurry, cleaning of the backfill slope, measurement of stress and strain, the additional of slag in cement-bentonite cutoff walls, and longevity of cutoff walls.

By W. G. K. Fleming

The codification of foundation design and construction is a subject of extensive discussion in Europe and all current code proposals are based on limit state partial factoring. For simplicity, it is claimed, simplified forms of Partial Factor use are presently being advocated but, if this is the direction which codes are to follow, then it is preferable in this age of computer technology that a true system should be adopted rather than a simplification. A philosophically satisfactory method can readily be found which can fulfilcurrent requirements and it is better that such a method should be adopted from the beginning rather than later to find it necessary to make important alterations and amendments.

Jan 1, 1996

By Rob van Dorp

Most traditional foundation designs are based on soil investigations using Standard Penetration Testing (SPT), sometimes combined with static load testing on sacrificial trial piles. However, this design approach has two major shortcomings. First, SPT data do not provide direct and continuous informa- tion about soil resistance as a function of depth. Second and more important, because of the relatively wide spacing between borehole locations, SPT soil investigations do not provide adequate information about variability of soil profile and/or soil resistance over the project area. Preliminary pile load testing on an SPT location can compen- sate for the first disadvantage but cannot address the second disadvantage. A design approach based on an adequate soil investigation campaign with Cone

May 1, 2022

By Pratter P., Boley C.

Polymers are well established in geotechnical applications, for example in ground improvement, where the polymers act as a binder that, when cured, holds the grains together by adhesive and cohesive forces. The subject of this research work is an innovative composite of polymers and gravel, which differs from conventional grouting materials due to its adjustable material properties. With these specific properties, the semi-rigid material can be optimally adapted to the local ground conditions and the individual framework conditions of a construction project. For the characterization of the composite material, stateof- the-art methods, such as image processing by segmentation, are presented. Segmentation is suitable for quality assurance and monitoring of laboratory samples and soil samples directly from ground improvement on the construction site. The load-bearing capacity of the innovative material can even be increased to the order of magnitude of concrete. For this reason, the soil mechanical laboratory tests in this research had to be modified and even expanded by rock mechanical laboratory tests. Based on the experimental investigations, the importance of this innovative material for practical application is demonstrated by a calculation example from construction practice, which shows that even difficult ground conditions can be handled with it.

May 1, 2022

By Chris M. Haberfield

The design of side resistance of drilled shafts socketed into rock has traditionally been empirically based on the results of pile loading tests in which the side resistance can be isolated from the side resistance. In practice, this is achieved in one of several ways : loading the pile in tension, using a collapsible base, or by using a device such as an Osterberg cell to load the pile from the base. Although this approach has resulted in generally safe design practice, this has been at the expense of efficient design practice. Safety in design has been achieved through conservatism, which has been necessary because of the large scatter that is evident in the pile socket resistance database (Rowe and Armitage, 1984; Kulhawy and Phoon, 1993). Research at Monash University through the 1980's has been aimed towards understanding and then modelling the complex mechanisms of shear transfer at the concrete-socket interface of sedimentary rocks. Armed with such an understanding, the important factors which affect the strength of pile sockets can be isolated, and the reasons for the large scatter can be deduced. This paper briefly describes the research approach taken, and the main features of the design method and computer program which have now been developed. Some load-settlement predictions of the program are compared with the results of full-scale pile socket tests. The paper then presents the results of a numerical study which relates predicted socket a factors to unconfined compressive strength of the rock, socket diameter, initial normal stress and socket roughness.

Jan 1, 1996

By James L. Christensen, Gregory Sanchez, Michael P. Walker

The Fogg Museum expansion project required excavation and construction in a congested urban area in Cambridge, Massachusetts. A soldier pile tremie concrete (SPTC) wall provided the support of excavation and now serves as the permanent basement wall of the new expansion of the museum. The existing Fogg museum had a single basement level. The new expansion has a two-level basement for new exhibit space and an amphitheater. The east side of the site is about 20 feet above the basement level of the existing Fogg structure which resulted in a significant unbalanced load that needed to be resolved without damaging the original Fogg structure. The SPTC wall was supported with a combination of tiebacks and internal bracing. The final depth of the excavation was about 40 feet below street level. Strict movement control was imposed because the existing museum contained an Italian Renaissance-style courtyard. The southeast corner of the SPTC wall had to accommodate underpinning of an historic concrete ramp which was ultimately incorporated into the expansion. Challenges during construction included excavating the SPTC wall panels up to 12 feet into argillite bedrock which had occasional diabase dikes and sills. The following topics are discussed in more detail after a general project.

Jan 1, 2015

By Edmund J. Cardoza

The Detroit Water and Sewerage Department (DWSD) provides water and wastewater services to the Greater Detroit Metropolitan Area. Sewerage is treated at the DWSD Wastewater Treatment Plant (WWTP) located at 9300 W. Jefferson Street south of the City of Detroit, Figure 1. PARTICIPANTS Engineering and design of the project for the DWSD was performed by Harza Engineering Company, Inc., C.C. Johnson & Malhotra, P.C. and their sub-consultants, including Worley Engineering and Wade Trim. The Prime Contractor is a Joint Venture of Traylor Brothers, Inc. and Jay Dee Construction. The shaft drilling and riser installation was performed by The Millgard Corporation in joint venture with the Prime Contractor (MTJD). The selection of specialized drilling equipment and the supervision and performance of the access shaft and riser installations was primarily the responsibility of The Millgard Corporation (TMC).

Jan 1, 2001

By Alain Pecker

The choice of a design concept for a bridge foundation is guided by various factors; several of these factors are indeed of technical origin, like the environmental conditions in a broad sense, but others non technical factors may also have a profound impact on the final design concept. The foundations solutions adopted for the Rion Antirion bridge are described and an attempt is made to pinpoint the major factors that have guided the final choices. The Rion Antirion bridge is exemplar in that respect: the foundation concept combines the simplicity of capacity design, the conceptual facility of construction and enhances the foundation safety. The design of these foundations was a very challenging task which required full cooperation and close interaction with all the parties involved: concessionaire, contractor, designers and design checker.

Jan 1, 2013

By Willie M. NeSmith

The use of drilled (screwed) displacement piles is an emerging sector of the United States deep foundation industry. During installation of these systems, a Ko to Kp environment is created in the materials surrounding the pile immediately prior to casting, and this condition results in increased shaft and toe resistance in soils where displacement leads to densification. Current continuous flight auger and drilled shaft design methodologies in the United States assume a Ko to Ka condition in the vicinity of the pile, and are thus an inappropriate starting point for static capacity analysis of drilled displacement piles. This paper examines constructability issues, and the sensitivity of performance to installation, and offers an empirical design methodology for drilled displacement piles. The proposed design process has been based on evaluation of 40 load tests, primarily in granular materials, and in a variety of geologic settings, and includes modification for soil types within the coarse-grained range.

Jan 1, 2002

By Fei-chiu Huang

A 17-acre landslide occurred in February 2001, on a slope below Via Bellota in the City of San Clemente, California. Three homes were destroyed and many others placed in jeopardy. The landslide, involving portions of five separate developments, continued to move significantly in the years following. Litigation ensued among the affected parties, and investigations continued through 2007. A mediated repair resolution was ultimately reached among the parties. The agreed upon repair consists of a multi-million dollar stabilization program that included grading, drainage, and structural systems. Part of the construction cost was offset by creating 4 new ocean view custom lots and 20 new mobile home lots. The landslide repair and slope stabilization design involved removal and replacement of portions of the landslide debris and construction of buttress and stabilization fills as well as installation of 74 shear pins in two rows. The shear pins were designed as 4-foot diameter by 50 feet in length and incorporated continuous W30x211 wide flange steel. The shear pins were designed to be installed 25 feet above the slide plane and 25 feet below the slide plane at each location. Construction of the 74 shear pins was initiated in 2008 and completed in 2009. Four-foot diameter holes were drilled by utilizing a truck-mounted, flight-auger-style drilling rig with a 4-foot diameter solid-flight auger. Prior to the installation of the shear pins, an engineering geologist downhole logged strategically selected holes to further evaluate the actual slide plane elevations. The wide flange steel shear pins were then lowered to the desired elevations and encased within 4,500 psi, Type V, 0.45 maximum water/cement ratio concrete. Inclinometers installed within four pin shafts and behind the pin rows indicated performance in accordance with the design. Slight to non-perceivable shear displacement was measured which mobilized the intended capacity at the monitored shear pins. No excessive slope movement was detected at any of the inclinometer locations during or after the construction period. Actual shear displacement of the steel wide flange elements was less than the movement anticipated before shear pin installation.

Jan 1, 2010

By Lisheng Shao

Soil mixing and jet grouting have been widely used to support heavy structures such as tanks, cement silos, and storage buildings. Although the installation methods vary between soil mixing and jet grouting, the end product of soil-cement columns behaves similarly in supporting structure loads. In many cases, soil-cement mass treatment offers the owner savings over driven/drilled piles. This paper discusses the design methodology, production work, and quality control, with supporting figures, of a recent large complex tank farm project. The project consisted of constructing six above-ground steel storage tanks and an approximately 700-foot-long fill slope. The tank farm site is located in an industrial area of southern California, with highly variable subsurface conditions consisting of compressible soils and buried construction debris. The compressible soils necessitated that the new tanks be supported on deep foundations. A test pile program performed previously at the site showed that conventional driven concrete piles were not feasible because of buried construction debris, therefore a soilcrete system was proposed. Site design included evaluating the total and differential settlement and column group bearing capacity under both static and seismic loads. Extensive field and laboratory testing confirmed the design soil-cement strength and modulus of both the soil mixed and jet grouted soil-cement columns. The project operation and quality control programs are also included in this paper.

Jan 1, 2010

By C. N. Baker

The design and construction of drilled piers through water bearing and caving soil conditions are discussed. The need for close cooperation between the design engineer and contractor in both the design and construction stage is outlined. Four case histories illustrating the design and construction considerations for four different problem soil and ground water profiles are presented, including the field testing and observation procedures that were utilized to confirm that the design inten. was accomplished. Requirements advisable when placing concrete under water in a cased environment and when placing concrete under slurry in an uncased environment are described.

Jan 1, 2010

By Tony Suckling

"As we head toward the United Nations Climate Change Conference in Copenhagen in December, the environment and sustainability will become headline news for a while. Governments are expected to agree to a set of binding targets to reduce carbon emissions probably before 2020, and certainly before 2050. This will, in effect, initiate a low carbon economy in many parts of the world. Sustainability has mainly been rhetoric so far, the exceptions being projects for those looking to the long-term future and not for short-term financial gains.The probabilities and consequences of negative impacts on the environment and on society over the short term and in the long term can be assessed and mitigated, but mitigation often adds cost. Also, we cannot know what technologies will be available, say 1,000 years into the future, which is about 40 generations of our society. It is easier to have a connection with 100 years into the future, which is only about 4 generations. Individuals may have a different sense of sustainability, and place a different value on mitigation, its cost, its importance and its potential impacts.Sustainability means different things to different parties on a construction project. For example, a land developer is likely to have a different view on the design in terms of sustainability than that of the designer. The developer may also likely to be more interested in sustainabiliy if there are tangible economic benefits that might accrue. Achieving sustainability on any project, leads to conflict between competing interests or demands cooperation between the economic and technical sectors involved. The foundations for a building or bridge, by definition, need to interact with the ground whose behaviour cannot be dictated by man. The aims of sustainability are the same as for the building or bridge, both of which are constructed of manmade materials, but it is less clear how they should be achieved. An example is the driven pile that does not produce spoil waste, but is likely to be too noisy to be acceptable in an urban environment. This then begs the question, should the public accept the nuisance of short-term pile driving to achieve a more sustainable foundation? Additionally, the question has to be asked, can the deep foundations industry develop its techniques and products to help make them more acceptable and appropriate more often than is possible now?"

Jan 1, 2009

By Frank Rausche

Although Quality Control (QC) during construction is preferable for deep foundations, there are many instances when it is necessary to resort to Quality Assurance (QA) methods if, for various reasons, QC is not possible. Non Destructive Testing (NDT) methods for deep foundations are indirect approaches, i.e. in complex situations they do not provide complete information and need to be augmented by additional testing and/or analyses. While the challenges are varied for the different deep foundation types and the different test methods they are the same in many different countries. Experience of the tester is often mentioned as being most important for a successful quality assurance. In addition, reliable testing equipment for the best possible measurements and complete construction documentation for a meaningful data interpretation are minimum requirements for a successful test outcome. Another problem is the widely varying cost of the QA tests. For that reason the specifying engineer or authority has to be aware of what can reasonably be expected so that technically feasible specifications can be written for optimal cost and minimal construction delays. This paper discusses the most common NDT methods with a view on how these methods are applied world wide. It summarizes features of specifications, recommendations for test procedures and advanced analysis methods which can help to overcome uncertainty in the quality assessment of the foundation. Finally, the authors propose a decision tree for various QA methods, deep foundation types and soil properties.

Jan 1, 2008

By Andrew Pontecorvo, Steven Lowe, David Sposito

Buildings with large height-to-width ratios require foundations with significant uplift resistance. This paper presents a case study of the permanent rock tiedowns installed for One Manhattan West, a sixty-seven-story office building in midtown Manhattan. Site access and schedule dictated the size of the equipment for installing the tiedowns would be limited to drilling a 16 inch (406 mm) diameter hole. A three bar configuration of 3 inch (76 mm) diameter high strength threaded bars was chosen to develop an allowable capacity of 923 tons (4060 kN) per tiedown. Although the quality of the rock at the site was generally high, a challenging geologic condition emerged during the installation of one of the tiedowns requiring a creative installation procedure. Although the three bar configuration performed relatively well there are challenges with loading and testing this bar arrangement. Unlike single bar tiedowns that are typically tested with a high success rate, testing of a multiple bar system can result in some unsatisfactory results. This may be attributed to the installation challenges, difficulty loading each bar uniformly and/or the method of monitoring the test. Understanding the complexities is necessary to improve the testing results and achieve similar reliabilities of single bar systems.

By Bill Paparis

The thirty year old wharf structures at the Port Authority of New York & New Jersey?s Port Elizabeth Marine Terminal are being modernized for the next generation of Post-Panamax container ships, which require deeper water and larger container cranes. The terminal operator is upgrading the wharf in order to remain competitive, now and into the future. The upgrade coincides with the Army Corps of Engineers? $733 million project to deepen the main shipping channel in New York Harbor. This paper focuses on the structural modifications to accommodate berth deepening and to support the heavier loads of the new cranes. An overview is provided of the design and actual construction, including typical problems encountered when combining new and existing structures. The wharf improvements included: ? Installation of a steel king pile/sheet pile cutoff wall along the face of the wharf to permit increasing the depth from ?12.2 m + 0.61 m to ?15.2 m + 0.61 m ( ?40 ft + 2 ft to ?50 ft + 2 ft) ? Removal of the existing crane rail support beams and installation of new piles and beams to support the increased crane loads ? Replacement of the existing timber fender system with a new system capable of resisting the berthing energy of a 152,000 MT displacement vessel, and having dedicated sections for berthing barges ? Replacing the existing overhead, landside crane electric feeder system with a waterside, cable reel trench system. The work included upgrading the transformer capacity at the terminal for increased crane power demands This paper provides a case history for port administrators, terminal operators, engineers, and shipping lines challenged with upgrading aging terminals.

Jan 1, 2013

By Peter Cali, Wesley Schmutzler

"The Deep Mixing Method (DMM) was employed to raise and support the LPV (Lake Pontchartrain and Vicinity) -111 Levee in New Orleans. Even using innovative technologies, the tight schedule to achieve the 100 year elevation by June 1, 2011 was a daunting endeavor. The size and scope of DMM proposed for LPV-111 was on a scale never attempted outside of Japan. Over 1.65 million cubic yards of DMM was installed. LPV-111 is adjacent to the Bayou Sauvage Wildlife Refuge, which is the largest urban National Wildlife refuge in the United States. By utilizing DMM to control settlement and improve stability of the taller levee, side slopes were steepened from the conventional 1V:4H to 1V:2.85H, thus avoiding encroachment into the Bayou Sauvage and reducing the amount of clay needed for the completed levee. The COE utilized Early Contractor Involvement (ECI) for this contract. The ECI process allowed for input from the DMM contractor, TREVIICOS South, in order to optimize equipment resources and material requirements. This paper gives an overview of the extensive DMM requirements for LPV-111 and explains the benefits of the ECI process.IntroductionDuring hurricane Katrina the levee that constitutes LPV-111 was overtopped and breached in several locations. The United States Army Corps of Engineers (USACE) was presented with the task of increasing the level of the flood protection around New Orleans after Hurricane Katrina to the 100- Year hydraulic grade - the level of protection that provides risk reduction from a storm surge that has a 1% chance of being equaled or exceeded in any given year - and the firm project completion deadline was June 2011.LPV-111 is located in East New Orleans and a large portion of the levee is adjacent to the Bayou Sauvage National Wildlife Refuge. The levee could not encroach on this area. This provided a limited footprint for the levee and made construction of conventional levee difficult, if not impossible. The total length of the project was 5.3 miles. Included in the project was the rehabilitation of one main pumping station and one smaller pump station for water management within the refuge. Short sections of “T” wall were used at the tie in at the Lake Borgne Surge Barrier, the main pump station and the CSX Railroad crossing"

Jan 1, 2017

By Ryan Sullivan, Lisa Smiley, Jewels Stover

The Westerly Storage Tunnel (WST) Project is part of Project Clean lake, the North East Ohio Regional Sewer Dist years. When completed in 2020, WST will be nearly 2 miles of 25-ft diameter tunnel 200-250 ft below ground. The storage tunnel will manage higher flow volumes, keeping stormwater out of the combined sewer system reducing overflow occurrences. Three deep shafts provide access to the tunnel at the tunnel boring machine (TBM) launch and retrieval sites, as well as a vent shaft. Support of excavation for the access shafts was constructed utilizing unreinforced concrete diaphragm walls. This innovative, value-engineered alternate design significantly reduced risks associated with conventional secant piles combined with a rib and liner plate system. Implementation of the diaphragm wall technology resulted in a water tight, continuous shaft keyed into rock. This case study examines the design, methodology, and installation challenges unique to each shaft, as well as the benefits of the final product to the overall project.