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By G. M. Riddle

As an important part of the concept validation phase of the MX Advanced ICBM development program, Air Force System Command's Intercontinental Ballistic Missiles (ICBM) Program Office developed and demonstrated large trenching and cast-in-place equipment for placing many miles of buried concrete tunnel rapidly and economically. A tunnel or "buried trench" containing a mobile ICBM is one of the candidate basing models for MX. Upon remote command, the cannister housing the missile would break out of its concrete tunnel and earth overburden by erecting itself to a suitable angle and then launching the missile. The ICBM Program Office developed two each trenchers, cast-in-place machines, and breakout mechanisms, as well as a mobile concrete truck unloader. The machines were demonstrated in varying soil conditions in the southwest US. The breakout mechanisms were demonstrated nearby as well. This chapter describes the development program, the machines, and the demonstrations. No manuscript received

Jan 1, 1979

By Victor F. Hollister

The Society for Mining, Metallurgy, and Exploration has compiled a number of exploration discovery case histories. This section in Volume 3 of the series describes the case histories of deposits found in layered rocks. Metallic and nonmetallic ore deposits described in this section include diverse minerals such as copper-nickel sulfides and carbonate-controlled base metals. Other case history compilations include epithermal precious metal deposits and porphyry systems. The importance of ores in layered rocks justifies their inclusion in a case history compilation. Mineral deposits occurring in layered rocks form an economically important class of ores. For example, most sulfide nickel ores are mined from basic layered intrusive rocks. Although the geologic setting is completely different from economic nickel sulfide concentrations, most barite produced also comes from stratiform and strata-bound ores. Zinc and lead ores importantly occur in beds in carbonate host rocks. Gold and other heavy minerals are concentrated in placer deposits. Indeed, the world's largest gold deposit, the Witwatersrand, is a fossil placer.

Jan 1, 1991

By Andrew P. W. Briggs, Corale L. Brierley

A considerable economic and technical knowledge base has been amassed with the successful and sustained operation of commercial minerals bioleaching/biooxidation plants to extract copper from chalcocite ore and enhance precious metal recovery from sulfidic refractory ores and concentrates. Economic evaluation ofbio-processing must consider the value of the ore, the sulfide-sulfur requiring oxidation to achieve significant metal recovery, the time required for the biological process and, in the case of precious metal feed-stocks, the down-stream reagent consumption. Of these considerations oxygen requirement for the biologically-catalyzed oxidation of sulfide minerals is the prevailing determinant in the capital and operating costs of aerated, stirred-tank reactors for processing concentrates and bio-heaps for processing ores. Oxygen requirement is dictated by the amount of sulfide-sulfur requiring oxidation to achieve desired metal recovery. The testwork program to evaluate a project for application of biooxidation/bioleaching must be designed to insure that factors critical to economic assessment are fully quantified.

Jan 1, 1997

By Jim Truman

Appalachian coal mines include operations in eastern Kentucky, Maryland, Pennsylvania, Virginia and West Virginia. During 1994, they produced a total of about 342.5 Mt (377.6 million st) of bituminous coal. This figure represents 37% of the total production from the United States. This region contains nearly all of the nation's coking coal reserves and high-quality compliance steam coal that will be in demand after the turn of the century as utilities comply with phase two of the 1990 Clean Air Act Amendment. Figure 1 shows the location of the study area and the general regions that supply various coal types. Data for the study reviewed here were compiled and interpreted from Mine Safety and Health Administration (MSHA) production reports, Federal Energy Regulatory Commission 423 reports, King's Export database and additional data from the US Department of Energy's (DOE) Energy Information Administration (EIA). Table I is an overview of the total production from Appalachia and the delivered tonnage to various sales categories.

Jan 1, 1995

By C. H. Bucknam

A suite of ore and waste rock materials was selected for the interlaboratory testing of combustion-infrared ("Leco") methods used to estimate carbonate and sulfide minerals present in test materials. The objective of the study is to develop ASTM standard methods to be used for metallurgical characterization of ore, acid drainage prediction for ore and waste during ore body evaluation, and for ore and waste control during the active mining of ore deposits. The results may be interpreted for classification of the materials according to their carbonate-sulfide or acid-base characteristics based on net carbonate value (NCV). The test materials were processed by x-ray diffraction and x-ray fluorescence (XRD-XRF) at Newmont Metallurgical Services (NMS) to obtain a semiquantitative mineralogical composition. Results of the interlaboratory testing for total carbon-sulfur, pyrolysis loss carbon-sulfur and hydrochloric acid residual carbon¬sulfur are compared with the mineralogical composition to aid in interpretation of the NCV classifications of the samples.

Jan 1, 2002

By Hang Yang, Linneas W. Laage

Mine fire emergency planning requires simulation of the interaction of the fire and ventilation system and the subsequent distribution of products of combustion (POC). Several computer models were developed by the Bureau of Mines to perform this simulation. The most recent and advanced program, MFIRE performs normal ventilation network planning calculations, and dynamic transient state simulation of ventilation networks under a variety of conditions. MFIRE simulates a mine's ventilation system and its response to altered ventilation parameters such as the development of new mine workings or changes in ventilation control structures, external influences such as varying outside temperatures, and internal influences such as fires. A major concern of mine fires is the heat- generated ventilation disturbances which can move POC through unexpected passageways. This Bureau paper describes recent in-mine experiments conducted at the Waldo Mine near Magdalena, NM to validate the temperature distribution and heat exchange with rock functions of MFIRE.

Jan 1, 1991

By M. L. Gupta, S. P. Banerjee, D. C. Panigrahi

The paper describes the computer simulation of climatic conditions in the longwall workings in India. For this simulation work the longwall panels have been divided into two segments, viz; the intake gate segment and face segment. Two computer models, one based upon transient heat and moisture transfer algorithm of McPherson (1986) and the other on quasi-steady algorithm of Starfield and Bleloch (1983), have been developed for intake gate segments. Similarly two computer models, one based upon the transient heat flow in cylindrical tunnel with certain modifications of McPherson algorithm (1986) and the other on linear heat flow concept, have been developed for face segment. The models incorporate the necessary running and spot heat sources present in their respective segments. In addition to this the goaf heat flow parameters have been incorporated in the models for the face segments. Continuous recording of important thermal parameters have been carried out in several longwall faces in India to validate these models and the results have been presented.

Jan 1, 1993

By Duk-Won Park

Since geologic anomalies are one of the governing factors of instability of underground openings, it is extremely important to know in advance the locations and extent of these anomalies such as faults and weak zones. At an underground coal mine in the Black Warrior Basin, core drilling was conducted to find a fault in an area where they were planning to locate longwall panels and possibly a shaft. Core logging did not provide sufficient information to delineate the exact location, strike, and dip of the fault. However, a high resolution reflection seismic study successfully solved this problem. This experience proved the seismic exploration technique could be used for premining coal exploration by reducing drilling costs and providing more accurate and detailed information about geologic anomalies.

Jan 1, 1988

By J. G. Mansanti

The metallurgical response of a deposit's various ore types usually has a strong impact on the flowsheet design of most mineral processing plants. This impacts the materials handling, equipment selection, capital and operating costs, and plant availability. Because of the rapid leaching characteristics of Chimney Creek ores a variation of the conventional gold plant, carbon columns and CIP was proposed. The proposal consisted of a washing stage which was installed between the typical leaching and CIP stages. The circuit was simulated in the lab and was modelled using a computer program to evaluate the metallurgical impact and the effect on the system's mass balances. Also, actual plant data was reviewed comparing the results that were achieved with the results that were expected.

Jan 1, 1988

By Robert Stauffer, John Frostiak, Rein Raudsepp

Placer Dome's Campbell Red Lake Mine in Balmertown, Ontario produces a refractory gold flotation concentrate containing the sulphide minerals arsenopyrite, pyrite and pyrrhotite. In 1991, the existing concentrate roasters will be replaced with a pressure oxidation plant based on Sherritt Gordon technology to update the facilities and to satisfy environmental requirements. A successful continuous pressure oxidation miniplant program was conducted by Sherrill Gordon in late 1989 which formed the basis for the design of the commercial plant. The paper summarizes the Campbell operation and the environmental aspects of the project, and discusses the results of the miniplant program and the design of the commercial plant. The capital cost of the pressure oxidation plant and the process operating costs are also presented.

Jan 1, 1990

By Ron VanRiper, Ben W. Burdett, Randy A. Ynchausti, Jeff D. McKay, Dan Lampshire, Thomas W. Toronto

An adaptive process control system was installed in Cortez Gold Mines Mill #2 Grinding Plant in Nevada. The installation, commissioning, and testing of the system took approximately 80 manweeks, but final test results show that the system paid for itself through increased throughput within two weeks of commissioning. Both crisp and fuzzy rules are used in the expert rule base which is also integrated with continually adapting neural network models. The expert rules and models are used by predictors, and optimizers to allow the control system to provide optimum process performance under continually varying feed conditions. The selection, installation, rule and predictor configuration, and statistically verifiable testing of the control system in the Cortez Gold Mines Mill #2 Grinding Plant is described in the paper.

Jan 1, 1999

By Rob Henson, Te-Lin Yau, Darryl Amick

The process industry faces tightening environmental regulations. In order to comply with these mandates, environmentally safe chemicals, such as oxygen and hydrogen perox­ide are becoming attractive oxidants. These oxidants appear benign but must be respected when involved in harsh environments. It is therefore important to address both the safety and suitability of materials selected for these environments. Otherwise, severe prob­lems, such as equipment failure or fire and explosion can occur. Laboratory and field experience will be used to discuss the perfor­mance of titanium, zirconium and Ti-45Nb alloy in piping systems for handling these environ­ments. Sealing methods for piping, pumps and valves of these metals will also be reviewed. For comparison, information on the performance of stainless alloys will be given.

Jan 1, 1993

By P. M. Lin

The problem of surface subsidence over abandoned mine lands is becoming more common due to the development of housing in suburban areas of abandoned mined lands. Subsidence can induce damage to estate properties, engineering structures and the environment. Houses, buildings, roads and utility pipelines may be fractured or broken or may collapse due to subsidence. The ground surface may be depressed and sink gradually or suddenly. The surface and subsurface water flow may be disrupted causing a change in flow pattern or depression of the water table. However, techniques for predicting abandoned mine subsidence are not yet well developed. Presently, one cannot predict when and where mine subsidence will occur. People have to wait until it occurs and then apply a suitable measure to remedy the damages.

Jan 1, 1990

By Y. J. Wang

This paper describes a procedure for solving the generalized system of n network equations in n unknowns considering the following ventilation variables and parameters: (a) air quantities, (b) pressure losses or gains caused by the control devices (i.e., fans or regulators), (c) resistance factors, (d) natural ventilation pressure, and (e) fan pressures (as a function of air quantities). The air quantities and pressure losses for all branches in the network are grouped into dependent and independent variables. The branches with an independent quantity are contained in a chord set, and the branches with a dependent pressure loss are contained in a chord set. In addition to the problem formulation, the solution procedure, applying the Newton method, is discussed and illustrated with a numerical example.

Jan 1, 1989

By A. E. Stewart

Slope design in an open pit mine includes determining bench height, bench face angle and berm width. Case histories are presented of two highwall slopes (160 and 220 m or 525 and 720 ft high) excavated in dipping strata in an op¬erating coal mine. These examples illustrate the influence that bench face angle can have on the stability of an entire slope. The two highwall slopes, the lower of which experienced significant instability, were excavated in approximately the same lithologic and structural environment. The main differences between the slopes were the angle at which the bench faces were excavated and the excavating methods that were used. Relevent aspects are also described of the engineering geology, slope design and excavation procedures.

Jan 1, 1998

By G. E. Welch

The paper discussed the mechanics of an environmental audit. Commonly encountered problems and situations are discussed and guidelines are given to aid prudent decision makers in evaluating audit results. The merits and benefits of an external view will be given. The paper will highlight the reduction of risk through pre-acquisition and operational audits.

Jan 1, 1992

By R. Freer

Recent developments in expanded PTFE membrane filter cloths offer high flow rates and sub-micron particle removal. These high strength, industrial grade filter cloths can be tailored for tubular filters, leaf filters and rotary vacuum drums. Filtration techniques using tubular filters make possible filtration of difficult slurries with the elimination/reduction of filter aids and chemical additives. This paper describes principles of surface filtration, applying the membrane filter cloth and comparisons to gravity separators. Benefits to the mining industry include clear effluent, enhanced solids recovery and accelerated cost payback.

Jan 1, 1996

By M. J. Meulendyke

Within the mineral processing Industry. a range of grinding conditions exists which include semi-autogenous grinding (SAG), rod milling. and conventional ball milling. Each of these mill environments presents a unique environment for grinding media, requiring the application of specific physical and chemical properties for optimum grinding media performance. The environments are characterized by varying degrees and combinations of abrasive, corrosive, and impact wear. An extensive test program has been conducted to determine the extent wear rates vary between these different applications. Test results are related to production results, ball size, and mill operating conditions.

Jan 1, 1989

By Andrew Briggs, Denis Kidby

VITROKELER cyanide recovery technology has been successfully piloted at the Gabanintha and Cosmo-Howley mines by Nedpac Engineering Pty. Ltd. The pilot campaigns were designed to confirm technical and economic feasibility of the recovery process including the production of base metal concentrates and return of re-useable cyanide to the leach circuit. The capital and operating costs of full-scale plants is now able to be estimated to within ±20% on the basis of hydrometallurgical data. Firm quotes are subject to on-site test-work, and any special requirements or site peculiarities.

Jan 1, 1990

By D. Robert Weir, Roman M. G. S. Berezowsky

Pressure oxidation of gold containing concentrates and ores is an effective pre- treatment for liberating refractory gold. This is particularly true when an appreciable portion of the gold is associated with sulphides and is not amenable to conventional cyanidation. A brief review of the literature on the pressure oxidation of refractory gold materials is presented. The chemistry of the aqueous oxidation of arsenopyrite and pyrite is discussed. Data obtained on the pressure oxidation and subsequent cyanidation of concentrates and ores tested at the Sherritt Research Centre are also presented.

Jan 1, 1984