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By Zhao JC, Chen JJJ

A water/air model was developed to simulate the refining of molten aluminium by the sparging of gas through an impeller. The optimal gas dispersion depends upon selecting the correct gas rate for a given impeller rotational velocity to prevent flooding or channelling. Correlations illustrating this flooding behaviour exist for standard impellers within standard tank geometries. However the validity of these correlations has not been substantiated for gas dispersion in high temperature molten metals with non-standard tank and impeller dimensions.

Jan 1, 1995

Results from current NERDDC funded research into the geotechnology of highwall trench mining methods have clear implications for mine planners in the areas of blast design, trench shape, location of the surcharge spoil and remnant coal pillar design.Adoption of successful smooth wall blasting techniques not only removes safety hazards from the trench face, but limits development of bedding partings at the seam contacts that interrupt the smooth transition of stress across the coal seam.

Jan 1, 1992

BHP Minerals Ltd operates an open cut iron ore mining operation on Koolan Island, off the coast north of Derby in the Kimberley region of Western Australia. The mine comprises a number of pits, the largest of which is situated adjacent to the coast on the southern side of the island. The lowest bench is currently at RL +2 m, and the mine has planned ultimate depth of RL -82 m. Mining has already extended below the pre-existing water table level, and below mean sea level. In 1984, an extensive program of drilling, geophysics and test pumping was instigated to evaluate the aquifer hydraulic properties and the nature of the groundwater flow regime. With the aid of computer modelling, predictions have been made of the likely dewatering and depressurization requirements, and a conceptual pumping and drainage system has been designed.

Jan 1, 1986

By Staunton W. P

The presence of cyanide soluble copper in gold ores can give rise to serious operational and economical difficulties in CIP and CIL operations. Cyanide consumption can result in the ore being uneconomic to treat by conventional means. Loading of copper onto carbon can also have deleterious effects on gold recovery and subsequent stripping and bullion recovery. The recovery of gold from high copper ores has been previously reviewed by Muir, LaBrooy and Cao (1989). Work undertaken for Mt Gibson Gold Project by Australian Mining Advisors with the assistance of the Chemistry Centre (WA) resulted in the patenting of a process and subsequent construction of a plant at Mt Gibson to overcome some of the difficulties encountered with copper. This paper discusses some of the work which was undertaken during laboratory investigations prior to commissioning of the plant and some further considerations for the treatment of high copper gold ores.

Jan 1, 1991

By A G. L Pratt, G F. Dunstan, A Leonforte

The selection of the material sizing and mine dewatering systems are important elements in the development of a large-scale, high tonnage (greater than 4 Mt/a) underground hard rock mine. The sizing system will influence the size and type of the ore haulage system and therefore how the underground project is developed. With more underground developments considering or implementing caving methods of mining, the selection of the material sizing systems is also influenced by the caving fragmentation. Traditionally, crusher systems are used for material sizing in large hard rock mines, with the crusher installation and its ancillary equipment representing a substantial capital investment. Underground cave mining type operations generally express themselves with large surface subsidence areas, which can lead to large inflows of water from major rain events or purging underground aquifer systems. To minimise disruption to mine production, the dewatering system needs to be sized, with consideration to both storage and pumping capacities. The balance between storage and pumping capacity is assessed to provide the optimal economic solution with the appropriate risk measures. This paper outlines a process for the selection of material sizing and dewatering systems for large-scale caving operations. This process is illustrated with information drawn from NewcrestÆs Ridgeway Deeps Block Cave project. The Ridgeway Deeps Block Cave is located directly beneath the existing Ridgeway Sublevel Cave Mine.

Jan 1, 2008

By U Briem, R Verreet

The level of wire rope technology used in mine hoisting applications has a significant effect on the overall efficiency of the hoisting system. This paper discusses the effect that a reduction in rope mass per unit length and an increase in rope breaking strength can have on rock skip capacity and hence mine shaft output. A 20 per cent reduction in rope mass per metre for a typical 48 mm hoisting rope, while maintaining the breaking strength, increases the skipÆs capacity by circa 30 per cent at a suspended rope length of 3000 m. Such gains in shaft output, without any significant changes to the shaft or winder design, can have major implications for the feasibility of future deep mine projects. The technical challenge for rope manufacturers is how to get rid of 20 to 30 per cent of the rope mass while keeping the breaking strength and modulus of elasticity of the whole rope constant. CASAR are currently developing steel wire rope constructions where the steel IWRC has been replaced with high strength, high modulus fibres such as Kevlar«, Spectra« and Dyneema«. One of the key aspects of such composite rope designs is to ensure equal load sharing between the different rope components, ie in proportion to their area. If there is a significant difference in modulus between the fibre core and the steel outer strands, the core may not carry its proper proportion of the load and the outer strands would be overloaded. Some technical aspects of the design of composite steel wire ropes are discussed. A design and operational issue that needs careful consideration is the safe non destructive testing (NDT) of composite ropes. Traditional magnetic NDT would only be capable of inspecting the steel wires. Techniques therefore need to be developed that would give operators a reliable indication of the condition of the load bearing fibre core. This paper also discusses possible solutions to this very important NDT question.

Jan 1, 2005

By W L. Lane, T R. Yanske

The Doe Run Company and its predecessors have been mining for over 130 years utilising the room and pillar mining method. This method has left approximately 20 per cent of the orebody in the remaining pillars. The original design and planning for the mines did not include extensive pillar extraction. This paper summarises the introduction of the pillar extraction and backfill techniques which have been implemented since 1991. These techniques include the use of low cost fill walls up to 20 m in height and the use of slinger trucks for topping off the fill. In conjunction with these accomplishments, much experience and confidence has been gained in the use of numerical modelling as a method of predicting pillar stability as the mining of pillars progresses. These advances have led to pillar extraction becoming a major portion of the overall production and have added to the mine life of Doe RunÆs six operating mines.

Jan 1, 1998

By Jackson S

An investigation into different aspects of importance in the understanding of explosibility of hybrid mixtures of coal dust, air and gases potentially found within mine workings through a comprehensive laboratory program of explosibility tests was conducted. Plotting of test results revealed that conditions of potential explosibility could be described using two dimensional flammability limit surfaces- for coal dust/oxygen; methane/oxygen; and coal dust/methane mixtures. From these plots, the three dimensional flammability envelopes defining the explosibility of the coal dust/methane/oxygen mixtures can be defined and illustrated for a coal sample. The surfaces of the three dimensional envelope describe limits which separate inert mixtures of coal dust and methane at varying oxygen levels from those concentrations which are ignitable under defined conditions. It is considered appropriate to generalise that the geometric shapes of these limit regions are applicable to all type classifications of coal dust. There are practical applications of these results to the underground environment.The action of free radical initiators in the propagation of a methane gas explosion was examined for its applicability to the flammability of coal dust/gas/air mixtures. The oxides of nitrogen or NO x radicals have influence upon the lean limits of flammability of hybrid mixtures and this is illustrated by use of three dimensional coordinate geometry. Gases can be introduced to the underground environment through the exhaust gases of diesel equipment. It is concluded that radical species can substantially increase the flammability of gas and dust flames and as a consequence raise risk of mine atmosphere explosibility.

Jan 1, 1998

This paper investigates dry drilling as a feasible alternative to meet current requirements for improvements in mining productivity in an increasingly competitive world.A field test program was conducted in the surface facilities of a hard rock mine in Sudbury, Canada, to investigate the potential use of dry drilling in underground bulk mining as a conceivably faster and more economical method than wet drilling. The test work consisted of the monitoring of advance rates and bit life while a series of 165 mm diameter holes, wet and dry, were drilled with compressed air at both mine (0.69 MPa) and high (1.72 MPa) pressure levels. The results indicate that penetration rates can be increased by approximately 24 per cent by drilling dry with high air pressure and by approximately 27 per cent by drilling dry with mine air as compared with wet drilling under the same conditions. Dry drilling also has the effect of increasing bit life by up to 69 per cent. An economic analysis for typical hard rock mines indicated that drilling productivity and cost savings can be increased by approximately 23 per cent when dry drilling is utilised.The testing program indicates that dry drilling has the potential to become a feasible technique with regard to performance, productivity and costs.

Jan 1, 1991

The Sto Tomas II orebody of Philex Mining Corporation is a porphyry copper deposit located at Padcal, Tuba, Benguet, Philippines. It was mined through open pit method for the first two years starting 1958 and subsequently through underground method using the Block Cave System. The slusher type of draw was employed at the upper levels of the orebody from mid-year of 1959 up to 1994 and then shifted to LHD as the ore became more competent at the lower levels. Application of rock mechanics played a vital role during the conceptualisation of the LHD method of draw, the first of its kind in the Philippines. Rock mechanics is a combined responsibility of the geology and the mine engineering staffs, with the geology providing the vital information to the mine engineering to include in the mine planning the following:the general geology of the orebody; the ground characterisation through rockmass classification; determination of the cavability of the ore column (this includes our experience on airblasts which occurred during the early stage of our last slusher blocks); undercutting sequence; fragmentation of the rockmass in the ore column; drawzone spacing; proper draw control procedure; lay-out of openings; and the design of ground supports based on the rockmass condition. For the proper interpretation of the rockmass that would cater to the diverse mining situations, Philex adopted the modified geomechanics rockmass classification (Mining Rockmass Rating, MRMR) as this system is recognised and used by most of the block cave mine worldwide. This paper aims to discuss and present the role of rock mechanics in the analysis and determination of geomechanical issues encountered in Philex mechanised block cave operation.

Jan 1, 2000

By G MacSporran, I Sheppard

The practical application of LaneÆs theory on optimum cut-off grade policy has to date proved difficult for selective stoping in large-scale underground mining. The key to determining an optimum cut-off grade is the ability to rapidly perform complex mine layout designs combined with rapid output of multiple potential schedules. This paper describes aspects of the detailed investigation into estimating a practical static cut-off grade for the two main orebodies in Mount Isa MineÆs Enterprise Mine. Rule based automated scheduling software was used to evaluate thirteen different stoping layouts (including design infrastructure and capital development) of the Enterprise MineÆs two main orebodies, with over 200 schedules generated. The investigation illustrates the application of commercially available software to solve the problems of generating multiple cut-off grade stope designs and achieving the otherwise insurmountable task of rapidly generating and valuing multiple scenarios for each stoping layout. Each scenario was evaluated using modelled net cash flows of the mining, concentrating and smelting operations of the company and calculating NPV. The cut-off grade for each orebody was selected based on the cut-off grade that achieved maximum NPV û with an appropriate production rate. Underground mine scheduling is a complex task involving the adherence to a number of simple scheduling rules and the balancing of several competing drivers. The study also found that: while each scheduling rule itself is simple, the compounding complexities of their interaction preclude manual scheduling from being a realistic option. there is a maximum sustainable rate of production possible for any given stoping layout, and that the actual maximum production rate is also a function of the required number of years of sustainable production. the optimal cut-off grade was different for each orebody û a recognition of the impact of the different characteristics of each orebody.

Jan 1, 2003

The basic issues of education for the mineral industry which emerge from experience and from a study of relevant literature are presented with the object of promoting. discussion. The subject is considered primarily from the university point of view and relates more to the disciplines of mining and mineral processing than to geology or perhaps metall- urgy, but the conclusions have wider implic- ations. Continuing education, being the subject of a separate paper, is only briefly discussed. The important and particularly relevant training and industry role of the technician engineer and technician are not considered.

Jan 1, 1974

By Nyamekye GA, Subramanian S

Adsorption tests have been carried out to elucidate the interaction mechanism between dextrin and sulphide minerals. Sulphides such as galena and heazlewoodite exhibit high affinity adsorption over the pH range that coincides with the iep of lead and nickel hydroxides, and is suggestive of chemical interaction. The adsorption behaviour with respect to the sulphides of copper is of the low affinity type, and follows a different pattern. The adsorption studies on graphite, support the chemical interaction mechanism, with the metallic impurities serving as adsorption centres. In conformity with the proposed mechanism selective separation of galena from chalcopyrite and heazlewoodite from chalcocite has been Achieved.

Jan 1, 1993

This paper deals with the evolution of present mechanised declining and orebody development practices at Kambalda, since their inception in 1969. Eight separate decline accesses have been established over the past eighteen years and to date some 175 kilometres of declining and lateral development has been achieved utilizing a wide range of mechanised development and mucking units. Improvements in-the range of equipment available, functionalization of the develop- ment tasks and the resultant changes to piecework contract structuring have all contributed to the improved performances achieved in this concept of mine development. Even though numerous development advance rate records have been established at Kambalda, an ongoing evaluation of changes to both drilling and mucking units is underway to further improve these development performance rates.

Jan 1, 1987

By Gigmai W

Ok Tedi Mine is a high production open pit porphyry copper mine located high in the Star mountains of Papua New Guinea. The mine produces an average of 160 000 tonnes of ore and waste daily at a 1:1 strip ratio. Full scale drilling and blasting began in 1988, prior to which time all material was ripped and dozed.Drilling and blasting procedures at Ok Tedi underwent a major review commencing mid-1989. As a result of a mutual commitment by management at Ok Tedi and the mines explosives supplier ICI, significant reductions in overall blasting costs have been realised. These cost savings are primarily the result of the introduction of air bags, expanded patterns and better field execution.

Jan 1, 1992

By S Strohmayr, R Harvey, A See

Ernest Henry Mining Pty Ltd started production in August 1997. The Ernest Henry orebody consists of two distinct parts, a complex supergene ore zone overlying a primary ore zone. The economic copper minerals in the supergene ore were chalcocite, bornite, secondary chalcopyrite and native copper while the primary zone has only chalcopyrite. The variability of the supergene zone made concentrator operation difficult and predicting metallurgical performance using mineralogy essential to establish the capabilities of the concentrator. A paper presented at the 1998 Mine to Mill Conference entitled Mineralogy Controlling Metallurgy at Ernest Henry Mining (Barnes, Strohmayr, Brindley and Munro, 1998) presented the testwork and initial plant surveys that showed that the mineralogy of the ore controls the metallurgy of the concentrator. This paper presents the data obtained from the subsequent years of operation treating both the supergene and primary ore types. A review of the actual supergene mineral distribution in feed and subsequent recoveries compared to those predicted as part of the flowsheet design is also presented.

Jan 1, 2003

By Hayashida O, Numata Y

Ultraviolet and infrared spectroscopic analyses and the extended lluckel molecular orbital method were applied to determine the electronic and binding states of 2-mercaptobenzothiazole and the adsorption system of 2-mercaptobenzothiazole on pyrite. 2-mercaptobenzothiazole exists rather in thione form than in thiol forru and the two adsorption peaks in solution were assigned to both 7t--?rt* transitions. 2-mercaptobenzothiazole chemically adsorbs on pyrite mainly due to forming the bond between iron (pyrite) and sulphur (2-mercaptobenzothiazole).

Jan 1, 1993

By Torrance AC

A joint research programme conducted by BHP Central Research Laboratories and Du Pont Wesfarmers Pty Ltd examined the effect of the size of cast primers on the run up and steady state detonation veloci- ties of ammonium nitrate based explosives as a function of blasthole diameter. Both continuous and point to point velocity of detonation meas- urement techniques were used. The field trials examined a number of the Du Pont HDP series of primers in conjunction with ANFO, emulsion and watergel explosives. Results indicate that the run up velocity of 187mm diameter ANFO charges is negligible using cast primers as small as 150g. owever, emulsion and watergel explosives did exhibit run up in both 187 and 311mm diameter blastholes, independent of the size of primer. This could last from 7 to 10 blasthole diameters.

Jan 1, 1988

By M Chappell

This paper describes the design of the steel fibre reinforced precast concrete (SFRC) segmental lining for the intake and discharge tunnels for the Gold Coast desalination plant in Queensland. In addition, the key design requirements and design methods for the lining of these 2 km long, 2.8 m internal diameter tunnels, including structural, durability and maintenance requirements are discussed. Details of the segment configuration and erection process are presented along with information on the manufacture and trial testing of the concrete for the segments. The paper also gives a brief introduction to steel fibre reinforced concrete behaviour. Construction of the tunnels commenced in April 2007, and the authors believe this is the first application of this technology in Australia.

Jan 1, 2008

By Osborne V. J, Urbank W

An explosion occurred at Moura No. 4 underground coal mine in Queensland on 16 July 1986 and resulted in the loss of 12 lives. The official report of the accident concluded that the most likely source of ignition was the flame safety lamp. This paper describes an investigation of the behaviour of a flame safety lamp, similar to the one involved in the Moura explosion in atmospheres of methane, coal dust and air, carried out at the Queensland Department of Mines . Testing and Research Station. The behaviour of the lamp is described in conditions of varying methane and coal dust concentrations in air, and varying air velocity. Particular emphasis is given to the 'phenomenon of burning which occurs inside the gauze and which is capable of causing the ignition of an external explosive atmosphere.

Jan 1, 1988