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By Gerald Verbeek

There are certain concepts that seem to invite responses from some, including some in the foundation industry and even some within DFI, that are at best surprising. Business owners and their employees share the desire that their company does well and continues to operate. Maybe company growth is not always realistic but maintaining the current level of activity is in the least what they hope for. In other words, they hope that their company is sustainable, and they are fully behind that notion. But when the concept of sustainability is raised, there is, at least with some, suddenly doubt that that is a good thing. And yet, that concept only aims to achieve at a grander scale what the owners and employees desire for their company. There are many definitions of the term sustainability, but probably the most commonly used description is that framed by the United Nations in 1987. It states that sustainability is the concept of meeting the needs of the present without compromising the ability of future generations to meet their own needs. Arguably that definition is too abstract and does not provide the type of specific goals and targets we are used to. To help with that, to some extent, in 2015 the United Nations formulated 17 Sustainable Development Goals (SDGs), to provide "a shared blueprint for peace and prosperity for people and the planet, now and into the future." And undoubtedly those SDGs are fodder for those that question the concept of sustainability in the foundation industry. How can our industry, they wonder, ensure that there is no poverty or hunger (SDG 1 and 2), and the climate action goal (SDG 13) immediately leads to the hot button topic of global warming. And maybe this is where advocates lose (some of) the sceptics of the sustainability concept, but hopefully they will continue to read this article that lays out why sustainability simply makes sense, also for the foundation industry and especially for DFI.

Nov 1, 2022

By Cemal Can Maslak, Vijaya Bhushan Rao, Vidyaranya Bandi, Karsten Beckhaus

A Large Earth Cum Rock Fill, ECRF Dam is under construction at Polavaram in the state of Andhra Pradesh in India as part of an irrigation project. The Embankment crest width of the dam is 12.5m and base width is of approximately 136.75m with a stepped sloping height of 27m on both upstream/downstream sides. Once the 1.2m Thick Plastic concrete cut-off wall is constructed below the dam along the longitudinal central axis to avoid seepage, this magnificent structure will be supported on a series of Deep Mixing Columns and Stone Columns that are evenly arranged under the footprint of ECRF Dam forming a smooth transition of gradually reducing stiffness moduli of treated ground from the center of the embankment, where the foundation stresses are high, towards the edges in order to be able to progressively limit the settlements under the dam to a specified allowable limit. As such the required post treatment stiffness in case of stone columns is 2 times of the in-situ stiffness of foundation soil, whereas it is expected to be 5 times improvement for Deep Mixing as per project specifications. Laboratory testing and Field Trials undertaken successfully to verify the design.

Sep 1, 2022

By Osamu Taki

The innovative Soil-Cement Mixed Wall Technique emerged in Japan and obtained recognition in the engineering and construction communities in the 1980's. This technique was introduced to the United States in 1986. It was accepted as the most credible construction technique by the U.S. Bureau of Reclamation for ground stabilization and cutoff wall work in the Jackson Lake Dam Project, Wyoming in 1987 and 1988. It was also accepted as a remediation technique by U.S. EPA for a Superfund Innovative Technology Evaluation (SITE) demonstration on in-situ solidification/ stabilization. The Soil-Cement Mixed Wall Technique consists of mixing in-place soils with cement grout or other reagent slurries using multiple axis augers and mixing paddles to construct overlapped soil-cement columns. The overlapped column panel is then extended to form an underground continuous soil-cement wall for use as a cutoff wall or a structural diaphragm wall for groundwater control and excavation support. By arranging the column panels in various configurations, the technique becomes a versatile tool for stabilization of soft or liquefiable soils.

Jan 1, 1990

By Michael Frawley, Deana Ruud, Jessica Turner

Technology is allowing for new ways to mitigate risk associated with subsurface exploration and unanticipated subsurface conditions during construction. Unanticipated subsurface conditions have the potential to force delays and cost overruns on even the best-managed and well-executed projects. For more than a century, geotechnical professionals have documented the location and conditions encountered in hundreds of thousands of subsurface borings. Utilizing processes for compiling and managing data, owners can streamline site selection and receive access to a conceptual geotechnical model before field exploration takes place. Digitizing historical subsurface information allows for creation of an interactive, web-based platform combining publicly available information and culminating with the opinion of a local, experienced geotechnical engineer. This connectivity aids in the reduction of risks associated with unknown conditions on prospective project sites. Through this conceptual project study, we demonstrate how a project owner would be able to use a comprehensive desktop study to review the expected conditions prior to making a purchasing decision. Following the purchase, the expected conditions would be confirmed through traditional methods, confirming potentially problematic site conditions and the associated risks. INTRODUCTION Preliminary project planning is often based on assumptions made by the design team with regards to site suitability. After due diligence, site development is traditionally initiated by the owner or the owner’s representative when engaging a geotechnical engineer to perform a thorough subsurface exploration at a site. The data generated by the geotechnical engineer’s analysis of the site is required to design foundations, pavements and earth retaining structures and move the project from concept into design. This necessary, subsurface exploration can be time consuming, intrusive, and require significant resources, often when resources during construction seasons when resources are most limited. By leveraging historical data generated from previous subsurface exploration, a more thorough analysis of project risk can be developed prior to mobilizing a drill rig. Ultimately, preliminary budgets and designs are more accurate and geotechnical field exploration is more strategic. The geotechnical engineer’s role transforms from raw exploration and analysis to confirmation of anticipated conditions.

Jan 1, 2019

By Gustav Jahner, Michael Baltrusch, Norbert Hoffmann

Near the port city of Whitby in the north-east of England, Anglo American (AA) is setting up the deepest mine in the UK, which will have a depth of 1,500m. The purpose of the project is to extract and transport polyhalite, both underground, and to market it globally. As part of the construction works, BAUER Technologies Ltd, the UK subsidiary of BAUER Spezialtiefbau GmbH, constructed three different shafts using the diaphragm wall technique, with depths of up to 120m. In order to ensure the specified vertical tolerance of maximum 200mm, several measurement methods were applied, and the results were documented in a 3D model. Complex de-sanding plant technology and specially developed polymer products were adopted to regenerate the trench supporting bentonite-slurry.

Sep 1, 2022

By Tara Schenk-McFarland, Mark Bliss

Echo Dam, located near Coalville, Utah, is a facility that provides storage for irrigation and municipal use. Original construction of the dam was completed in 1931. Because of seismic concerns, the spillway crest structure and upper chute section, founded on old landslide and colluvial material, were recently replaced. Prior to replacement of these structures, jet grouting of a block of the loose and potentially liquefiable soils, directly beneath the spillway crest structure was selected as the preferred alternative to address the potential for settlement and cracking of the spillway crest structure. The replacement or alteration of the in-place soil reduces the likelihood of seismic-induced excess pore pressure development and subsequent settlements. Core drilling and sample recovery of the production jet grouted columns was completed to verify compliance with the specifications. It was recognized that due to the larger rock sizes within the deposits that full homogeneity of the jet grouted zone was unlikely to be achievable. However, the purpose of this jet grouted section was to strengthen enough of the soil so that widespread liquefaction does not occur. During the jet grouting production many instances of ground fracturing occurred. Fracturing was evident based on grout/air bubbles exiting the surface near some of the grout holes during jet grouting, air bubbles appearing in the spoil pits, and lifting of the ground surface in the vicinity of the monitor during the jet grouting process while the system was pressurized. In one instance, a section of the upstream spillway slab, which was left in place, was cracked due to pressurized grout escaping beneath the slab. The overall results of the jet grouting were satisfactory despite difficulties encountered. The cause of the fracturing is hypothesized and a recommendation is included to reduce the likelihood of this occurring on future jobs.

Jan 1, 2017

By Takefumi Takuma, Hiroyuki Nishimura, Shigeru Kambe

"Japan’s Great Tohoku Earthquake and the immediately following tsunami of March 11, 2011 killed more than fifteen thousand people and destroyed numerous buildings and infrastructures in the northeastern part of the country.In addition to reconstruction projects in the areas where the earthquake and tsunami hit, other seismically vulnerable regions in the country have started building new and more robust facilities as well as upgrading existing coastal structures so they will be able to cope with such deadly seismic and hydraulic force. This paper will highlight two different types of aseismic and anti-tsunami levee upgrades currently under construction on the coast of Kochi Prefecture, approximately 500 miles west of Tokyo. The first type is the installation of double sheet pile walls in existing seawalls. The second type is to drive tubular piles into existing levee structures for reinforcing them. Both sheet and tubular piles are being driven by the Press-in Piling Method without removing or compromising the function of the existing structures. 1. BACKGROUNDGreat Tohoku Earthquake of March 11, 2011 caused severe damage to many structures. ASCE’s survey of damaged coastal structures conducted immediately after the disaster by Ewing, et al. (2014) categorizes failure modes of the structures in the following manner.?Overtopping without structural failure.?Overtopping with structural damage or failure.?Wave uplift forces.?Movement of structure off foundation from sliding, rotation, or overtopping.?Impact loads.?Hydrostatic pressure.?Supercritical flows.?Scour.?Erosion.?Abutments end effects.?Subsidence."

Jan 1, 2017

By John P. Briand III, Douglas J. Aghjayan, Robert E. Fosse

This paper highlights the successful pile load testing program for the redevelopment of Pier One in East Boston, Massachusetts. Pier One is a 5.4-acre parcel on a dormant waterfront site used in the 1950s as a warehouse and distribution facility. The developer plans to re-use the existing 14-inch-diameter concrete-filled steel pipe piles to support four 5- to 7-story apartment buildings above a 2-story parking garage. A pile load testing program was developed to establish if the existing piles could support design loads of 240 kips for project financial feasibility and up to 300 kips for a significant reduction in future foundation costs. The Phase 1 program consisted of statnamic and dynamic load testing on two piles with two loading intervals (200 and 240 kips). Based upon the favorable results of the Phase 1 program, the Phase 2 program involved statnamic load testing on two piles and dynamic load testing on ten piles with three loading intervals (200, 240, and 300 kips). The Phase 2 program confirmed the favorable results which were applied across varying strata thicknesses and pile embedment depths. The average allowable capacity for the piles tested was greater than 300 kips with pile movement up to 0.3 inches.

By Sherif Elfass, Gary Norris

Bi-directional load testing of drilled shafts has been widely adopted as a means to evaluate their load carrying capacity. However, in order to reach failure, most of these tests are carried out on sacrificial shafts using expensive sacrificial elements such as hydraulic jacks. A proposed low-cost bi-directional testing technique is discussed. It mechanically loads the end bearing soil below a drilled shaft, against its side shear resistance. The technique was originally established as an alternative to post-grouting to reliably account for the forfeited end bearing resistance. However, since it loads the shaft in a manner similar to conventional bi-directional tests, it can be used to not only load test sacrificial shafts, but production shafts as well. Furthermore, unlike conventional bi-directional load tests, the load is applied through surface jacks. These jacks, along with other load test components, are movable and can be reused to load test all the shafts of the project thus presenting an economic benefit. The concept of this technique has received favorable feedback from a few consulted departments of transportation, and while promising, has not been field tested to date. A U.S. patent was issued for the tip loading module and the loading technique described.

Sep 8, 2021

By Faisal Shalzad, Adnan Anwar Malik, Tadashi Maejima, Jiro Kuwano

Single helix screw piles carry most of the structural load through end-bearing if the helix is embedded in the dense bearing layer. The tip condition of the central shaft of the screw pile can be closed, closed with cutting blades, opened with flat cut, and opened with wedge shape cut and its selection is based on the insitu ground conditions. These different end conditions of the central shaft disturb the ground differently, leading to the change in bearing capacity. In this study, an attempt is made to investigate the effect of open and close-end screw piles on installation effort (installation load and torque) and bearing performance in the dense bearing layer. The model steel screw pile with a pile shaft diameter of 21.7 mm and helix diameter of 43 mm is used in this study. Test results show that the open-end screw pile required less installation effort than the close-end pile that penetrated the bearing layer by 1Dhwith an unplugged condition. Further, the open-end screw pile shows a higher bearing response than the close-end screw pile if it enters the bearing layer with an unplugged condition.

Oct 1, 2022

By Michael E. Ameel

The vibrated beam method of installing a vertical barrier wall is one of the least applied techniques, yet given certain site conditions and constraints, it is a cost-effective and proven method of controlling lateral groundwater flows. A recent full-scale application of this technique demonstrated its usefulness at an active manufacturing facility located in Northern Wisconsin. At this site, a 3,233 foot long cutoff wall was keyed into an underlying bedrock, which was located an average of 40 feet below the ground surface. Using a slag cement-clay based slurry, a 1E-7 cm/sec or less, nominal 4-inch wide cut-off wall was constructed using the vibrated beam method. Challenges included working around an active manufacturing facility with minimal access to the work area; installing the wall through a very dense glacial till; minimizing soil excavation volumes of potentially impacted soil; and, working around and adjacent to numerous active utility lines without impacting the facility operations. At utility locations, the vibrated beam wall was supplemented with a jet grout panel wall, without the need to bypass or otherwise interrupt any of the plant?s utilities. Quality control consisted of the monitoring and measuring of slurry parameters, survey control, and real-time monitoring and documentation of all critical barrier wall installation parameters. A vibration monitoring plan was also implemented to measure vibrations at utilities and adjacent facility structures. Proper equipment selection, significant up-front planning and close coordination with the facility resulted in a safe and successful project. The work was completed ahead of schedule during the 2009 construction season.

Jan 1, 2010

By Peter Smith

One New Change is a landmark retail / commercial development in the City of London. Integral to the structure is the three double storey basement from which the building is serviced. The building construction involved a ?top down? (up down) construction technique to give programme benefits. In addition, the planning authority stipulated that 10% of the energy demand had to be met by Renewable technology. Cementation Skanska has not only delivered the foundation package - comprising secant piling and foundation bearing piles including Cemloc® plunged columns - but, alongside subcontractor Geothermal International, also installed a 1.7MW ground source heating and cooling system using Energy Piles® and open?loop wells to provide the renewable energy. The works were successfully installed and completed within a tight programme, and within the logistical constraints imposed by an inner-city location, concurrent demolition works and multi contractor involvement in the basement construction.

Jan 1, 2010

By Muttharam M, Karthick Kumar V

Helical piles foundation systems have been extensively used in engineering application. It is commonly adopted to resist the compression, uplift force, overturning moment and lateral forces. Helical pile system is extensively used in many structures such as Transmission towers, Wind farms and other offshore structure because it is easy and quick to install. Realizing the importance of helical pile, an attempt is made in the present investigation to bring out the effect of spacing between the helix, blade thickness, and shaft thickness through numerical analysis. To validate the finite element model experimental investigation was carried out. In this investigation model steel piles with dual helical plate embedded in clay bed with the consistency of 0.4 was tested to study the effect of uplift loading on the behaviour of piles in tensions. Model helical pile with 12.5 mm diameter circular shaft and helix diameter of 25 mm. The model pile embedded in clay bed for a depth of 400 mm. Parametric analysis of helical pile by varying blade thickness, shaft thickness, and the spacing of helix was carried out by using Finite Element tool Plaxis 3D. From this analysis, an increase in thickness from 4 mm to 10mm increase the uplift load. Similarly, an increase in spacing of helices from 0.5 m to 1.5m increase the uplift capacity beyond that it decreases the uplift capacity. By keeping the contact area of the helix as constant as the number of a helix and helical spacing was varied, the critical number of the helix was found as 2 and the critical spacing of helix was found as 1.5 m for this study.

Nov 1, 2022

By Richard D. Luark, Fernanda S. Madrona

Deep foundation construction in highly developed urban settings pose unique challenges of working with deep excavations in a relatively confined area while preserving the integrity of nearby structures. For construction of the below grade parking for two, 40-story residential high-rise towers, shoring walls were required to support the maximum 70-foot-deep vertical excavation in downtown Seattle, Washington. The design of the excavation support system consisted of soil nails combined with closely spaced vertical elements to allow the top row of soil nails to be installed up to 10 feet below the ground surface avoiding conflicts with adjacent underground utilities. To limit deflections next to a seven-story building, the upper rows of soil nails were post tensioned. An instrumentation program was implemented to monitor the deflections in the shoring walls by means of vertical inclinometers and optical survey monitoring. The shoring wall performance, designed to limit deflection to less than 1-inch to meet the City of Seattle requirements, was validated by the instrumentation program. This paper provides a discussion of the design and construction of the shoring walls as well as the monitoring data collected from the instrumentation system. PROJECT INFORMATION The project consisted of two residential high-rise towers, with five levels of below grade parking, located at 707 Terry Avenue Seattle, Washington. The project site covers a half city block, approximately 120 feet by 240 feet, and is bounded by Terry Avenue to the east, Columbia Street to the north, Cherry Street to the south, and an alley to the West. Prior to the development, site was occupied by surface parking. A 7-story concrete building with two stories of below grade parking, owned by the Archdiocese of Seattle is located just west of the 16-foot-wide alley. Numerous below grade utilities consisting of electrical, telecommunications, gas, water, sanitary sewer, steam, and storm drains, surround the project. The perimeter below grade parking walls extended within inches of the property boundaries. Topographic relief across the site was on the order of 8 feet. Figure 1 illustrates the site plan view.

Jan 1, 2019

By João Veludo, Eduardo Júlio, Helen D. Robinson, Jesús E. Gómez

"Utilization of micropiles for structural retrofit requires connection of the micropiles to the footings of the existing structure. Almost ten years ago, an experimental research effort was carried out in the US to investigate the magnitude and mechanism of development of the bond strength between micropiles and existing concrete. The study resulted in important conclusions on the mechanism of connection capacity development and provided specific recommendations for practical design of micropile-to-footing connections. In the last five years, the original study was complemented by an intensive experimental effort in Portugal aimed at answering many of the questions still remaining on this topic. This paper is a summary of the knowledge that is presently available on the capacity of micropile-to-existing footing connections. It presents the results and observations of model tests performed in the US and Portugal, as well as some tests from actual construction sites. The paper presents clear evidence that friction may be the most important component of connection capacity. It also presents a clear correlation between confinement and connection capacity.IntroductionUtilization of micropiles for structural retrofit requires connection of the micropiles to the footings of the existing structure. This is often accomplished by drilling through the footing and developing the connection by direct bond between the micropile grout and the existing concrete. Almost ten years ago, an experimental research effort was carried out in the US to investigate the magnitude and mechanism of development of the bond strength between micropiles and existing concrete. Smooth and textured micropile inserts of varying lengths were tested to failure inside pre-drilled holes of varying diameters. That investigation led to several publications (Gomez et al. 2005, Wilder et al. 2005, Cadden 2009) on the mechanism of development of bond strength between micropiles and concrete, which included a chart for preliminary bond value selection depending on the diameter of the hole and texture of the micropile.An intensive testing program was carried out in Portugal in the last five years. The program focused on answering questions posed by the original investigation and on finding the relationship between connection capacity and level of confinement. Both investigations, and especially the testing performed in Portugal, provided an invaluable amount of information on the mechanisms of failure of micropile-to-footing connections. This information should be the basis for development of design procedures that, until now, were not available."

Jan 1, 2015

By Seyyed Mehdi Radeghi Mehrjou

The current work investigates the behavior of inclined micropiles under seismic loads. The dynamic finite element method (FEM) was employed. Rayleigh damping was applied to the soil, and elastic beam elements were employed to model the micropiles. The micropile structure was assumed to have one degree of freedom as a column with concentrated mass. The numerical modeling of micropiles was performed to explore the effects of their inclination on their seismic performance within homogeneous soils with uniform stiffness. In addition, the effect of soil stiffness was studied by considering various stiffness in soil depth. The results from the studies have shown significant effects on the dynamic amplification and internal seismic-induced loads of inclined micropiles.

Sep 1, 2022

By Sunil S. Basarkar, Vinothkumar S

Ground Improvement Techniques serves to improve various engineering properties for supporting various foundations. These may be undertaken either by conventional or advanced methods. The Controlled Modulus Column (CMC), also known as Rigid Inclusion is a soil improvement technique to reduce the total and differential settlement by using semi-rigid soil reinforcement columns. The CMC technique can be executed by displacement or non-displacement methods. It does not aim to bypass the compressive layer or to install a pile that will directly support the entire load from the structure. Principle of the technique is to introduce a load transfer platform between the head of the column and structure and transform a uniform load into soil. Initially, the structural load transmitted into the soil generate the settlement greater than CMC piles. When the settlement between the soil and column became equal at neutral point, maximum structural load shall be balanced by the positive friction and tip resistance to stabilize the foundation without exceeding the allowable settlement limit. This paper describes the behaviour of soil reinforcement with CMC column and their installation process with reference to a project at the Dry Bulk Terminal Port, San Pedro- Abidjan (Western Africa). Methodology of CMC, requirements of Ground Improvement, arrangements and outcome of this method are presented in this paper.

Sep 1, 2022

By Christian Hoyme, Jochen Maurer, Hans Regler

Up to today, it has been very difficult to obtain qualitative and quantitative information about the status and production process of a construction site. It is becoming more and more important to be able to analyze this process so as to notice bottlenecks and interruptions on the site early on. The high costs of each shift in special foundation industry mean that making the wrong decision and/or interruptions can put the financial result at risk. Previously, keeping reliable data meant manual process documentation. This was done either by an additional staff member (incurring high additional costs for training, education, etc.) or by the equipment operators. The latter is critical, because they have to initiate every process step change, leaving no time to log data separately. Studies have shown that there are considerable deviations from the actual process steps. In this paper, a seamless, automated method will be introduced to analyze the construction process. This method recognizes each process step from the equipment data. The main purpose of the data recorded by the piling rig is the need of quality reports and now basis for the presented analysis. Here, a method was successfully transferred from theoretical computer science (compiler construction field) to find application for process recognition. Because the execution of works in special foundation construction can always be defined sequentially and therefore also practiced sequentially, recognition can occur step-by-step. Our method always recognizes the next step, so it does not have to monitor as much data at the same time. Individual trigger points are easier to define. Unlike solutions that are based on a global approach and allocate suitable process steps to data patterns, thereby also creating gaps, the presented method is always seamless. Furthermore, this method can be applied regardless of time or location provided that the necessary machine data is available, which is normally the case with production data logging. This means that construction sites even from the past can also be analyzed and the results used for comparisons. The first results from the analysis of a complete continuous flight augering (CFA piles) installation process of a construction site will be presented.

Sep 8, 2021

By Monique Nykamp

"INTRODUCTIONTerminal 46 is located just south of downtown Seattle, and is one of the Port of Seattle’s busiest container terminals. The Terminal 46 Redevelopment Project was undertaken to replace the existing 15-m-wide (50 ft) cranes along the apron with 30-m-wide (100 ft) cranes, which can unload larger, post- Panamax ships. The project included upgrading the existing waterside crane rail with new piles and constructing a new land-side rail behind the sheetpile bulkhead. The new piles had to be installed adjacent to the existing apron without causing damage, which was a signifi cant geotechnical challenge due to the soft soil conditions at the site. An instrumentation program performed during the test pile program evaluated this challenge and allowed for the development of specifi c production pile installation procedures that had the least possible effect on construction costs and schedule. SITE HISTORYThe site lies along the west side of Elliott Bay, north of the mouth of the Duwamish Waterway. Prior to development, this area was part of the tide fl ats where the Duwamish River drained into Elliott Bay. Prior to 1970, there were several existing timber piers and structures in the area. In the 1970s, the Port of Seattle constructed a 900-m-long (3,000 ft), 30- m-wide (100 ft) apron to support fi ve, 15-m-wide (50 ft) container cranes. The contained backland area was then fi lled with dredged spoils (sand and silt with organics) and the upper 5 to 20 m (16 to 65 ft) backfi lled with sand and gravel.The existing apron was constructed using 0.4 m (16 in) octagonal prestressed concrete piles to support the precast concrete deck and crane rails. The pile-supported bents were spaced at 6.1 m (20 ft), center-to-center, along the longitudinal direction. Pile lengths typically varied from about 20 to 40 m (65 to 130 ft) with 15 to 26 m penetration below mudline (50 to 85 ft penetration). The slope below the apron was constructed at about 1.75 horizontal to 1 vertical to allow for suffi cient water depth for cargo ships. In most areas, a riprap buttress was placed at the toe of the slope. A typical cross section of the apron is shown on Figure 2.Several stability, settlement and pile driving issues arose during the original construction of T-46 (Pita, 1983). Reportedly, movement of the submarine slope occurred during pile driving, resulting in settlement behind the bulkhead. Pile driving reportedly caused settlement of adjacent piles. In addition, some piles were “running” (dropping quickly under one hammer blow) during installation."

Jan 1, 2007

By Monique Nykamp

"INTRODUCTIONTerminal 46 is located just south of downtown Seattle, and is one of the Port of Seattle’s busiest container terminals. The Terminal 46 Redevelopment Project was undertaken to replace the existing 15-m-wide (50 ft) cranes along the apron with 30-m-wide (100 ft) cranes, which can unload larger, post- Panamax ships. The project included upgrading the existing waterside crane rail with new piles and constructing a new land-side rail behind the sheetpile bulkhead. The new piles had to be installed adjacent to the existing apron without causing damage, which was a signifi cant geotechnical challenge due to the soft soil conditions at the site. An instrumentation program performed during the test pile program evaluated this challenge and allowed for the development of specifi c production pile installation procedures that had the least possible effect on construction costs and schedule.SITE HISTORYThe site lies along the west side of Elliott Bay, north of the mouth of the Duwamish Waterway. Prior to development, this area was part of the tide fl ats where the Duwamish River drained into Elliott Bay. Prior to 1970, there were several existing timber piers and structures in the area. In the 1970s, the Port of Seattle constructed a 900-m-long (3,000 ft), 30- m-wide (100 ft) apron to support fi ve, 15-m-wide (50 ft) container cranes. The contained backland area was then fi lled with dredged spoils (sand and silt with organics) and the upper 5 to 20 m (16 to 65 ft) backfi lled with sand and gravel.The existing apron was constructed using 0.4 m (16 in) octagonal prestressed concrete piles to support the precast concrete deck and crane rails. The pile-supported bents were spaced at 6.1 m (20 ft), center-to-center, along the longitudinal direction. Pile lengths typically varied from about 20 to 40 m (65 to 130 ft) with 15 to 26 m penetration below mudline (50 to 85 ft penetration). The slope below the apron was constructed at about 1.75 horizontal to 1 vertical to allow for suffi cient water depth for cargo ships. In most areas, a riprap buttress was placed at the toe of the slope. A typical cross section of the apron is shown on Figure 2.Several stability, settlement and pile driving issues arose during the original construction of T-46 (Pita, 1983). Reportedly, movement of the submarine slope occurred during pile driving, resulting in settlement behind the bulkhead. Pile driving reportedly caused settlement of adjacent piles. In addition, some piles were “running” (dropping quickly under one hammer blow) during installation."

Jan 1, 2007