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By Jamal Hematian

Understanding the behaviour of rocks in a high horizontal stress field, such as that in Australia, is critical when analysing the stability of underground structures. This paper addresses the significance of the post-failure behaviour of rocks on the stability of underground structures which are under the influence of a high horizontal stress field. The research work was conducted through a combination of numerical modelling, laboratory testing and field investigation. A number of 2-D FE model of roadways were constructed based on the data obtained from laboratory testing and field investigations. The models were then analysed using three different solution techniques; simple linear-elastic, non-linear elastic-plastic and elastic-plastic with consideration of post-failure behaviour (softening model). Results indicated that the post-failure behaviour of rocks significantly influence the stress and displacement patterns around the roadway. The stress and displacement patterns as well as the extent of the yield zone around the roadway predicted by the softening model were in good agreement with that from the field study. Based on the results of the study, an appropriate support system has been suggested to govern the stability of roadways.

Jan 1, 1994

By Jesse Puller, Ken W. Mills, Owen Salisbury

"An underground coal mine located in New South Wales has a target coal seam located 160-180 m deep directly below a 16-20 m thick conglomerate unit that has been associated with significant periodic weighting events on the longwall face. As part of the investigations to better understand the causes of periodic weighting at the mine, inclinometers capable of measuring horizontal shear movements through the full section of the overburden strata were installed ahead of mining at two locations approximately 1 km apart above the centre of two longwall panels. These inclinometers were monitored as the longwall approached each site. This paper presents the details of the installation, the results of the inclinometer monitoring at both sites, and the insights that these measurements provide for overburden behaviour about longwall panels.Horizontal shear movements were observed to develop on shear horizons that correlate closely across the two sites suggesting a mechanism that is consistent across a large area of the mine. Shear movements were observed to develop on a single horizon near the top of the conglomerate strata that was mobilised almost immediately after initial formation of the longwall goaf at a distance of 425 m ahead of the longwall face. The direction of horizontal movement was consistent with the relief of the major principal horizontal stress. As the longwall face approached each inclinometer, other horizons within the upper part of the overburden strata begin to shear with the upper strata moving toward the approaching goaf more than the lower strata. Within the last 30 m of longwall approach, tilting of the strata associated with the increase in vertical subsidence toward the extracted goaf caused a change in the style of deformation with tilting and reverse shear offsets.INTRODUCTIONLongwall mining is recognised from subsidence monitoring, surface extensometer measurements, and various other observations to cause significant disturbance to the overburden strata directly above the extracted goaf of each longwall panel. Disturbance to the overburden strata beyond the limits of each longwall panel is not so well understood. Subsidence monitoring indicates that horizontal movements beyond the edges of the extracted longwall panel are generally greater in magnitude than vertical subsidence and horizontal movements may extend up to several kilometres from the edge of the panel in some circumstances (Reid 1998, Reid 2001, Hebblewhite et al 2000, Mills 2001, Mills 2014). The mechanics of how these movements are accommodated within the overburden strata is only poorly understood and there are few direct measurements."

Jan 1, 2015

By Morgan M. Sears, Mark Van Dyke, Gamal Rashed, John Rusnak, Khaled Mohamed

"In 2016, room-and-pillar mining provided nearly 40% of underground coal production in the United States. Over the past decade, rib falls have resulted in 12 fatalities, representing 28% of the ground-fall fatalities in U.S. underground coal mines. Nine of these 12 fatalities (75%) have occurred in room-and-pillar mines. The objective of this research is to study the geomechanics of bench room-and-pillar mining and the associated response of high pillar ribs at overburden depths greater than 1,000 ft. This paper provides a definition of the bench technique, the pillar response due to loading, observational data for a case history, a calibrated numerical model of the observed rib response, and application of this calibrated model to a second site. INTRODUCTION Bench mining is a an underground mining technique typically applied to room-and-pillar mines where full seam extraction on development presents an unacceptably high risk of injury from high pillar ribs or where the mining equipment is not designed to extract the full seam thickness. To mitigate the increased risk associated with high ribs and slender pillars, a more modest thickness is extracted from the top of the seam on development. This is followed by grading the floor and recovering the bottom of the seam with or without extraction of the pillars during retreat mining. A mine located in Eastern Kentucky extracts two seams at depths ranging from outcrop to 2,000 ft. In some areas of the mine, Seam A and Seam B are close enough together to be mined simultaneously. Seam A (top) is mined on development 7 to 9 ft. high for the entire length of the panel. On retreat, as each pillar is extracted, the continuous miner is ramped down into the floor (Seam B), two pairs of Mobile Roof Support (MRS) units are set, and the pillars are extracted at the full mining height of 14+ ft. During the pillar recovery process, the floor is extracted in each entry, from a ramp initiated outby the retreat line, sequentially just prior to extracting the lifts from the pillars (see Figure 1)."

Jan 1, 2017

By Raymond M. Stateham

The Bureau of Mines has developed a portable, lightweight device for determining the integrity of resin-grouted roof bolts. The instrument functions by sending a known pulse of ulstrasonic energy into the bolt and comparing the amount of energy reflected hack with the original measured pulse. Where the bolt is properly bonded or coupled with the rock, the energy passes through the bolt-resin-rock interface and dissipates in the rock. Where the bolt is not properly coupled, the energy is reflected back along the bolt to the instrument. The ratio of reflected energy to the pulse approximates the fraction of the bolt's surface that is improperly bonded. The instrument is easy to use. The operator holds the sensor head of the device firmly over the head of the bolt to be tested, causing the pulse of ultrasonic energy to be imparted to the bolt. The device then listens for reflected energy. This cycle is repeated about 200 times per second until an evaluation of the bolt installation is made and indicated by colored lights in the display window. Bolts having 50% or less of their surface bonded are considered had and cause a red light to he illuminated. Bolts with 50% to 75% of their surface bonded cause a yellow light to be lit and are considered marginal. Bolts having more than 75% of their surface bonded are considered good and cause a green light to be lit. The indicator lamp remains on for about 4 seconds and then goes off, indicating that the instrument is ready for another test.

Jan 1, 1982

By Kourosh Shahriar, Kazem Oraee, Ezzeddin Bakhtavar

"In this paper, a relationship between dependant parameters and the crown pillar thickness is first introduced. This relationship defines geotechnical problems caused by thin pillars and economic considerations created by pillars that are thicker than the optimum size. For this purpose, a dimensional analysis as an effective physico-mathematical tool was used. This technique restructures the original dimensional variables of a problem into a set of dimensionless products using the constraints imposed upon them by their dimensions. A model is hence introduced that calculates the optimum pillar thickness. The relationship introduced here and the method applied can be used by mining engineers in all situations where a combined open-pit and block caving method is deemed to be the most appropriate mining method.INTRODUCTIONMany deposits can be mined entirely with the open-pit method; others must be worked underground from the very beginning. In addition, there are the near-surface deposits with considerable vertical extent. Although they are initially exploited by the open pit method, there is often a ""transition depth"" where decision has to be made about changing to underground methods.Some of the biggest open-pit mines worldwide will reach their final pit limits in the next 10 to 15 years. Furthermore, there are many mines planning to change from open-pit to underground mining due to increasing extraction depths and environmental requirements. In this way, it is likely that block and/or panel caving will enable the operations to continue achieving a high production rate at low costs as an underground method (Bakhtavar et al., 2009).In these cases, it is often necessary to consider a crown pillar beneath the transition depth (open-pit floor) before starting an underground caving stope method (Figure 1).There are generally two kinds of crown pillar: a ""surface crown pillar"" and ""crown pillar between open-pit and underground mining."" In general, they both play the similar role in mining. Since the primary purpose of a surface crown pillar is to protect surface land users, the mine, and those working in it from inflows of water, soil, and rock; it is vital that the surface crown pillars remain stable throughout their life. When a crown pillar could potentially remain between open-pit and underground mining it is specially proposed to prevent water entering from the open-pit floor into the stope, as well as to reduce open-pit wall and floor caving."

Jan 1, 2010

By Khaled Morsy

The studied mine extracts the Sewickley seam using room-and-pillar method. The overburden at study site ranges from 400 to 800 ft. Eight years earlier, the Pittsburgh seam was mined 80 ft underneath the Sewickley seam. Parts of the mains at the study site experienced problems of rib spalling associated with floor heave. Numerical modeling was used to explain the mechanism of ground control problems encountered at the mains of the upper seam. The modeling results show that the ground control problems encountered were caused by multiple seam interactions with the previously mined longwall panel of the lower seam. Based on the modeling results, a criterion to predict the probability of multiple seam interactions was proposed.

Jan 1, 2006

By Pengfei Wang, Guorui Feng

"The angle of break is the acute angle created by the coal seam bedding plane and caving line formed by roof strata movement after extraction of a longwall panel. It has a significant influence on stress redistribution both in the gob and abutment. Throughout numerical simulation investigations up to now, little attention has been paid to it, or an angle of break of 90° was used, which, however, is not realistic. This paper presents a detailed numerical modelling incorporating the angle of break against Zhenchengdi Coal Mine. The angle of break was obtained through cross-measure boreholes. Hoek-Brown constitutive model was used to simulate the rock masses. Double-yield constitutive model, which was best fitted by Salamon’s model, was used to simulate the gob. The results show that a “/ \ shape” shear failure zone develops around the gob. The shear failure in the floor along the panel edge is due to opposite shear of rock mass on two sides of the caving line, and the number of yielded zones within the gob floor close to the gob edge is smaller. According to the research, the entry was determined to be driven under the gob edge employing split-level longwall panel layout (SLPL). The other numerical simulation for SLPL shows that stress around the god-side entry is much smaller than pre-mining stress, and the area of intact rock mass at the elevating section is larger than conventional layout. Numerical modelling was then validated by field observation.INTRODUCTIONTo solve low recovery and ground control problems in longwall mining with top coal caving (LTCC) due to large gate pillar or chain pillar, gob-side entry approach is becoming increasingly popular (Nazimko, 1994; Li et al., 2016; Zhao, Wang, and Su, 2017). Gob-side entry is actually a combination of the gateroad, pillar, and gob, which is a typical panel layout with slender pillar or artificial pillar or wall. The abutment load has a profound impact on stability of the gate pillar, as well as the gob-side entry. Better estimates of abutment loading profiles will result in improved evaluations of design of pillar and gob-side entry (Larson and Lavoie, 2016)."

Jan 1, 2018

By H. Nan

Using the case of Qianqiu Mine, Yima Coal Mining Administration, theoretical analysis, laboratory physical simulation, and underground observation were performed to study the major parameters for fully mechanized sublevel caving mining method, including drawing spacing, drawing sequence, drawing numbers, and number of shields performing simultaneous drawing. The effects of those parameters on coal recovery and amount of waste rocks were also investigated. The optimal coal drawing technology for this case was obtained.

Jan 1, 2006

By Ben Mirabile

Over the past three decades, the U.S. coal mining industry has widely used cable supports to supplement traditional primary bolting systems, especially in difficult ground conditions. However, increased mining activity in adverse conditions has underscored the limited effectiveness of the non-tensioned, partially grouted cable supports used to supplement primary bolts. Roof failures in conditions such as corrosive environments, highly laminated strata, low overburden depth and water intrusion have demonstrated that the need for cable technology has reached beyond the traditional non-tensioned, partially-grouted cable tendon. Furthermore, declining market conditions and increased competition for coal customers has demanded that new cable bolt technology be costeffective and readily adaptable to the mining cycle. Jennmar Corporation has developed several cable bolt technologies that can be used as stand-alone solutions or in concert with one another to mitigate adverse conditions. These technologies include rapid tensioning of cable supports, structural surface control and polyurethane injection. The case studies presented in this paper use one or more of these technologies to address adverse mining conditions or special ground control problems.

Jan 1, 2013

By Keith D. Koper, Kris L. Pankow, Derrick J. A. Chambers, Michael K. McCarter

"In a mining environment, high quality seismic event catalogs are often useful in interpreting local stress states and identifying areas with elevated ground control risk. Installation, operation, and maintenance of local/in-mine seismic networks, however, may be prohibitively expensive, and mine operators may not anticipate the need for seismic data until unusual mining conditions arise. If regional, generally public, seismic instrumentation could be used to reproduce the results generated by local/in-mine instrumentation to an acceptable degree of fidelity, it would be a valuable and inexpensive tool for mine planners and ground control engineers.In this study we apply subspace detection—a non-traditional seismic event detection technique—to data from a sparse, regional network. The process is employed to identify mining induced seismicity (MIS) from an underground coal district. The results are compared to a seismic event catalog produced by a local seismic array operating within the permit boundaries. Additionally, we analyze the performance of two different stations of the same sparse, regional network in identifying blasts at a surface coal mine for which we have a detailed blasting log. In both cases data from stations between 10 and 60 km away from mining activity are used. We also explore the trade-offs between the number of detections and the number of false positives, which is influenced heavily by detection thresholds and the number of stations used in the process.For the surface mine we are able to identify more than 90% of the production blasts documented in the blasting log. We also find that the detected blasts from each of the four active pits produce waveforms similar to one another. The results are not dependent on source-receiver distance, and by requiring detections to occur on both stations the number of sure false positives is reduced to zero. In the underground mining district we identify between 30% and 75% of the events detected by the local array, depending on the acceptable number of false positives and the source-receiver distance. We also find many events that were missed by the local array, showing that regional subspace detection can usefully augment traditional local catalogs. Moreover, subspace detection can provide an estimate on event location and classification using data from as little as one seismic station."

Jan 1, 2015

By Steven Derycke, Stephen C. Tadolini, Anand Bhagwat

"The tensile and shear strength of intrinsic bolting support systems has always been a major concern of designers. A comprehensive laboratory testing program was designed to evaluate the tensile and shear strength of individual wires and completely wound PC-strand cables. PC-strand cables with smooth wires and the recent anchorage enhancement innovation of indentation were evaluated and compared. The testing protocol detailed in ISO Standard 15630 utilizes a mandrel system that was investigated at 3 different diameters which alters the wire to mandrel ratio from 2:1 to 9:1. The results demonstrate that the difference between smooth and indented wires is statistically insignificant when larger diameter mandrels are used, and that indentation does not adversely affect strand properties and performance. Insight into the shearing mechanism and evaluation techniques are discussed with the introduction of triaxial loading to describe the PC-strand tensile and shearing mechanisms. Another important result indicates that the shear strength of PCstrand cable bolting systems has a greater shear strength value than traditional steel bar bolting systems.INTRODUCTIONPC-strand cable bolts have proven to be a global cost effective ground control solution in metal/non-metal and coal mines. The inherent strength to weight ratio of cable supports, combined with flexibility has been used in underground entries that range from 20 to less than 1.2 m in height (65 to 4 ft). In coal mining, the systems are used as primary and secondary support installed both passively or actively with installation tensions that range from 38 to over 178 kN (8,500 to 40,000 lbs) . While cable can be specified in several diameters, the most predominant sizes in the US remain 15.2mm (0.6 in) and 18mm (0.7 in). The capacity of the systems defined in the ASTM 432-13 is 90% of the minimum strand strengths of 260 kN (58,600 lbs) and 320 kN (72,000 lbs), respectively.Cables are not only suitable to support vertical loads, but are also often used to effectively support fractured and jointed materials and can be exposed to shear forces across the wound PC-strand structure. In fact, Goris et al. reported that cable bolts placed across jointed surfaces could more than double the shear resistance. These results were duplicated for both smooth and rough jointed surfaces (Goris et al., 1996). An example of tensioned cable bolts used to support a fractured and sliding roof in a longwall tailgate entry is shown in Figure 1."

Jan 1, 2015

By Frank E. Chase

The Harris No. 1 Mine, located in Boone County, WV, has been longwalling the Eagle Coalbed for over 30 years. Harris has experienced numerous interactions associated with the extensive room-and-pillar and longwall mining operations which have been conducted in the overlying No. 2 Gas Coalbed. The problems have included roof falls, excessive rib sloughage, and gateroad and bleeder entry closure. A detailed evaluation of the multiple seam experiences at Harris No. 1 Mine was conducted as part of the National Institute for Occupational Safety and Health (NIOSH) nation-wide multiple seam mining case history data base. One observation from the Harris gateroad case histories was that smaller, critically loaded, upper seam pillars seemed to cause more severe ground conditions than did wider pillars. The LaModel program was used to investigate this supposition, and the results confirmed that "critical" sized pillars do transmit the highest amounts of stress to adjacent seams. In addition, the data suggest that the probability of a major multiple seam mining interaction increases when the depth of cover is 1,000 ft or greater and when the Eagle seam pillars have a Analysis of Longwall Pillar stability factor less than 1.50.

Jan 1, 2005

By S. J. Mitchell

An analysis of bolting reinforcement of several large [approximately 18 m (60 ft) cube] pillars was performed. The many overcoring stress profiles in pillars at the mine were used to produce generalized stress distributions at various stages in pre- and post-failure. A complete stress-deformation curve was estimated from this data. The effect of pillar bolting on the load-deformation behavior was extrapolated from the observed unbolted behavior. Bolting can increase pillar strength by up to 10 percent. The effect of bolting on general mine stability was examined with a shoW computer analysis. The computer model was calibrated against measurements performed at the mine, and produced good agreement between measured and modeled stresses. The analysis indicated that bolting increases the bolted pillar safety factors in the event of additional pillar failure by a small amount (approximately 5 percent). Progressive pillar failure is unlikely, because arching transfers most load from yielding pillars to large unmined abutments rather than to the smaller panel pillars.

Jan 1, 1984

By Yongping Wu

The steeply dipping coal seams in this paper refer to those with the angle of inclination ranging from 35° to 55°. The reserves of the steep coal seams account for approximately 15%~20% of the total coal reserves in China. In the past 12 years, the top-coal caving mining method had been used to mine the steeply dipping thick (11.5-16.4 ft or 3.5-5.0m) coal seams. However, the mining process of top coal caving is complex with low recovery rate and nearly 30% of coal was wasted. Those problems can be solved by using the single pass large mining height (11.5-16.4 ft or 3.5-5.0m) method. But the movement of the overlying strata around the mining face area of large mining height is complex and it is hard to control the stability of ?rock-shield support? system. Therefore, field measurement, numerical simulation and physical (similarity material) simulation methods were used simultaneously to analyze the strata movement, roof structure and rock-shield support interaction characteristics. The results indicate that strata movement, which is the same as mining the steeply dipping seams with conventional mining heights, is asymmetrical about the dipping direction of the face; deformation, failures, and movement of the surrounding rocks are more intense; the roof weighting interval decreases; the weighting intensity increases significantly; and face sloughage occurs frequently. In the gob, the space for sliding and rolling of the roof increases; the broken main roof tends to form an anti-dip pile structure; the backfilling and compactness of broken roof increase at the lower portion of the face, thereby inducing significant unbalance in stress distribution between the upper and lower portions of the face. The overlying strata above the face form a multi-level step structure. The characteristics of contact and loading of roof-shield support system are more complex. The range of shield load variation is larger, and interaction between shield supports occurs frequently. Anti-toppling and anti-sliding devices at the face become more difficult to implement. The research results provide a theoretical basis for the mining practices in the steeply dipping thick seams with a large mining height. The practice in panel 25221 of 2130 coal mine indicates that the accident rates have been greatly reduced and good technical and economic benefits have bee realized.

Jan 1, 2014

By Kazem Oraee-Mirzamani, Nikzad Oraee-Mirzamani, Arash Goodarzi

"Unexpected movement of ground can potentially endanger lives, damage equipment or destroy property. Occupational accidents frequently occur with fatal consequences in developing countries with significant economic dependence on industries such as mining. Therefore, there is increasing need for miners' protection against such hazards. Slope stability and roof support accidents are two of the major causes of fatalities at surface and underground mining operations. According to national codes, employers are obligated to protect workers against accidents; however, these rules fall short of the standards in developed countries. National safety regulations should clearly specify support systems. The International Labor Organization (ILO) prepared two codes of practice, aiming to guide those responsible for improving standards of safety and to provide guidelines for drafting of safety regulations for the coal mine industry and quarry open cast mines. The practical recommendations of these codes in the ground control area have been analysed and the advantages and disadvantages of ILO codes concerning ground control are summarized.INTRODUCTIONTwo million people die every year from work-related accidents and diseases. An estimated 160 million people suffer from work-related diseases, and there are an estimated 270 million fatal and non-fatal work-related accidents per year. In economic terms, the ILO has estimated that 4% of the world's annual GDP is lost as a consequence of occupational diseases and accidents (ILO, 2009).Mining has always been dangerous due to many potential risks such as those associated with using machinery in enclosed spaces, rock falls, blasting operations and explosion of flammable gases, which endanger miners' safety and health. However, it is suggested that implementing new laws along with strict adherence would reduce such risks in the workplace.The severity and frequency of accidents are trending downward in developed countries, where the focus is on large private companies who invest heavily in mechanization and developing economies of scale. But in many parts of the world, particularly in developing countries, minerals are extracted by people working with simple tools and equipment; they work on a smaller scale, are more flexible, and can exploit irregular ore bodies and steep, dipping seams."

Jan 1, 2010

By John Magyar

Special foamed cements were used to stabilize and secure caving ground in a newly-reamed 12.5-ft diameter underground ventilation raise. Two zones of very poor Rock Mass Rating (RMR) material were encountered during reaming of a ventilation raise at Placer Dome's Turquoise Ridge Mime in Northern Nevada These zones caved to large cavities, continued failing, and could not be safely secured using standard rock bolting, wire mesh, and shotcrete procedures. In stable sections of the raise, the ground control plan called for the contractor to install 8-ft and 124 length resin grouted No. 7 Dywidag bolts, chain-link fence mesh and shotcrete. This work was conducted on three decks installed on the raise bore reamer. The first of the caved areas was approximately 1,500 cubic yards in volume and extended out to 40 ft beyond the wall of the raise. Placer Dome considered several options for structural fill to repair the area including pumped shotcrete, concrete, and placing and grouting aggregate. A safe, cost effective, and expedient method of stabilizing the raise with foaming grout and bolted liner plate was selected and successfully executed. The special fast-setting, foaming cement grouts used were Tekfoam and Tekseal® manufactured by Minova. The raise was quickly placed in service. Factors considered in selecting the foaming grout are discussed.

Jan 1, 2005

By Gennaro Marino

Documented case histories are studied where data were found on the initial collapse of the overburden above the longwall panels. Under this scenario, the most controlled conditions exist for assessing the span capacity of the overburden (i.e., before failure the roof spans to fin coal abutments on two to all four sides). In an attempt to correlate theory to field observations, data are used on the overburden lithology, and the depth, width, and face advance of the panel, as well as, the subsidence conditions noted on the surface. The subsidence measured on the surface is used to determine when complete failure in the over- burden rock has occurred.

Jan 1, 1987

By Daniel W. H. Su

Thick, massive sandstone present in close proximity of the mining horizon can create difficult longwall caving issues, which may lead to severe face loading and subsequent face roof control problems. Under deep cover, such delayed caving and overhang not only impose additional loading on the gate road pillar system, but they also increase the potential for large seismic events. Such a combination of thick, massive sandstone geology and deep cover was present over a portion of a southwestern Virginia coal mine, which was confirmed via detailed in-mine roof scoping and mapping. Large seismic events were recorded over a district of 1,000-foot-wide longwall panels. This paper presents the ground control design changes implemented to reduce longwall-induced stresses in the sandstone, to reduce longwall abutment pressures in the gate road pillars, and to reduce the magnitude of mining-induced seismic events. A series of two-dimensional finite element models were constructed and analyzed to evaluate the longwall-induced stresses in the sandstone above the gate road pillars and the abutment pressures within the gate road pillars. Results from the analyses indicated that reducing the panel width from 1,000 to 700 feet reduced the longwall-induced stresses in the sandstone by a factor of 2.0. Specifically the probability of sandstone stability improved from 29% for the 1,000-foot-wide panel district to over 95% for the 700-foot-wide panel districts. Also, the subcritical 700-foot-wide panel, coupled with a change in pillar design, considerably reduced the longwall-induced abutment pressures in the gate road pillars, which significantly increased the gate road pillar stability factor. Surface subsidence measurements conducted over the 1,000-foot-wide panel district and two new 700-foot-wide panel districts were in very good agreement with those predicted by the finite element models. In addition, results from the models indicated that wider panels with a smaller district may produce the same probability of sandstone stability. One four-panel district and one five-panel district with the new ground control design changes have been mined successfully. The panel width was found to be the most influential factor in determining the longwall-induced stresses in the sandstone and in the gate road pillars. The thickness and massive nature of the sandstone, the proximity of the sandstone, and the strength of the sandstone were also found to be important factors. Seismic monitoring over the two mining districts that employed 700-foot-wide panels confirmed the reduction of one order of seismic magnitude when compared with those measured over the 1,000-foot-wide panel district.

Jan 1, 2014

By Brian Daniels, James Farroni

"Draw rock (small rock that forms/falls when bolting the roof and/or rib) is the cause of numerous injuries annually. These injuries result in lost work hours and low morale. The report below explains how ""Mine Safe Draw Rock Shields"" (Pans) are used in an underground operation. This report will chronicle the application of these pans in a Southern West Virginia coal mine along with testing data that measures their effectiveness. Since the introduction of these pans in 2002 the amount of reportable accidents relating to draw rock has decreased by 80%. The report below reinforces that perimeter contact is critical to the performance of these pans. In addition the strength of these products at the perimeter will determine their effectiveness. The results of the testing data outlined in this paper, along with the physical records at the study mine, confirm that the use of pans has significantly reduced draw rock falls at this facility.BACKGROUNDSupplemental support is defined as ground control that is used in addition to required support in an underground mine. Some examples of supplemental support are:• Pans• Mesh/Geogrid• Mats• Half Headers• Boards• ChannelA typical roof condition that warrants the use of pans is when loose small rock is dislodged while bolting. If the top is very scaly (loose, thin rock) additional supplemental support can be used in conjunction with pans such as mesh or geogrid (See Figure 1). Pans will provide protection where used and approximately 12 in (250 mm) out from perimeter. This is achieved by contact with a surface which will put scale in tension up to 12 in (250 mm) from perimeter of pan.INTRODUCTIONThe ease of applying a roof support system is critical to effectively operating a deep mine. Figure 2 shows how a pan is installed in conjunction with a roof bolt and bearing plate. The Mine Safety and Health Administration (MSHA) requires that supplemental support cannot decrease the performance of required support. The goal of using all supplemental support is to provide additional safety for the miner which equates to increased productivity.The ability of skin control products to contact a surface is the single most critical characteristic (Figure 3 and Figure 4). If the material does not contact the surface it cannot be effective. Therefore, the flexibility, design and proper installation of the products are critical in determining their effectiveness. Figure 5 shows the proper installation of the roof pan.To reiterate, all skin control must be applied in conjunction with a roof bolt and ASTM approved bearing plate as shown in Figure 4."

Jan 1, 2010

By Sheng Zhang

The compressive strength of coal in Yanlong mine area of China is less than 3 MPa. Basically, it is powdery. The roof and floor rocks are mudstone. Therefore this coal seam is a typical ?three soft? coal seam. Roof bolting cannot be used due to the very soft strata. When the conventional U-steel support was used, roadways deformation exceeded 30% of its original dimensions in some sections one half month after development. The required repair work was huge, seriously affecting the daily mine production. This paper describes how to support the soft coal roadways. The deformation characteristics of soft coal roadway were investigated. The conventional U-steel support is not subjected to uniform load, so the whole supporting structure must be strengthened. In addition, drilling holes in the coal seam can transfer high stress from near the ribs to the deeper parts of the surrounding strata, which is beneficial to the stability of the roadway. This new support method is to combine the strengthened U-steel support with pressure-relieving drill holes, providing an economic and efficient way to support the very soft coal roadways.

Jan 1, 2013