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During 1991 - 1993 the author interviewed approximately thirty senior managers of varying responsibilities in either the engineering, construction or operation of a heavy industrial facility. The purpose of the exercise was to determine the factors driving a deterioration of the working relationship between the engineering and the operating company following practical completion of a major project. From the research a number of conclusions have been drawn as to the root cause of the deteriorating relationship. For this paper we are drawing on this initial research and our ongoing experience of solving problems of this nature to present some fundamentals that can be used to break the breakdown maintenance cycle.

Jan 1, 1998

By Smith M, Milton T, Pitt G

High levels of contamination (non magnetics) were present in the magnetite medium of the D.M. cyclone circuit. Attempts were made to minimise the amount of undersize (-lmm) material in the D.M. cyclone feed by improving initial desliming and examining those factors that contributed to any overall reduction in desliming efficiency. Circuit density control was improved and a system of continuous contamination monitoring implemented. A brief description is included of the major alterations to circuit control philosophy. The significant improvement in overall D.M. cyclone circuit performance is outlined.

Jan 1, 1987

By Leahy GJ, Wright DJ, Player RI

The operation of a one tonne submerged combustion pilot plant for the recovery of copper from anode furnace and converter slags is described and the effects of variables discussed. Using coal as reductant, copper levels of anode furnace slag were lowered to 1% or less, with batch times of approximately 120 minutes. Fluxing with limestone was required to produce a fluid slag at temperatures of 1200 - 1300¦C. For converter slags, reduction to 0.5% Cu or less was achieved in batch times of 35 minutes. The chemistry of the pyrometallurg- ical recovery of copper is briefly reviewed in relation.to copper recovery methods.

Jan 1, 1978

A new least-squares method for inversion of d.c. resistivity soundings from horizontally layered earth is proposed. Powers are used as measured data. Apparent resistivity is generalized and apparent parameters curves are defined. Estimates for parameter errors are often possible even when data errors are unknown or large. Acceptance or rejection of a model is made an easier decision. Total computational effort is often reduced when compared to global least-squares methods, because although several optimizations are needed, few data points are involved in each, and initial guesses are requested only once and not all at the same time. Correlations between parameters may be used to improve solutions. Precise indications for extra needed data points can be conveyed. A test example is worked out and a field sounding, taken by Rijo (1973, personal communication) in an alluvium-filled river valley in north-eastern Brazil, is studied.

Jan 1, 1987

By Collins D. N

The Olympic Dam Copper Smelter Acid Plant is a hybrid plant capable of producing sulphuric acid from either sulphur burning, metallurgical gases or a combination of both. Commissioning of the Acid Plant on sulphur burning commenced in early April 1988 and commissioning on combined sulphur burning and metallurgical gas commenced in August 1988. During commissioning on sulphur burning a number of acid spills occurred due to balancing of tower flows and control of acid dilution. A number of other significant problems were encountered including failure of boiler gaskets, failure of strong acid pumps seals, the fracture of the teflon dilution water injector and the subsequent failing of the acid circulation pump, tank steel failures and various instrumentation problems. The Commissioning of the Acid Plant on metallurgical gases commenced in August and with the exception of the production of oleum in the boiler economizer was relatively trouble free. Oxygen Plant commissioning commenced in May 1988 and was without significant incident. An outline of the basic equipment for the Acid Plant and Oxygen Plant is presented together with aspects associated with the commisisoning of both plants.

Jan 1, 1989

Australia had an active uranium mining industry in the 1950s with uranium oxide being supplied under contract to the atomic energy authorities of the U.K. and U.S.A. In the 1960s, when these con- tracts concluded, domestic production ceased, apart from Rum Jungle, whose production until 1971 was stockpiled. By the 1970s, the demand for uranium from the electrical utility industry had risen sharply and the effects on Australia were notable. The Mary Kath- leen mine re-opened in 1976 but, more significantly, exploration activity suddenly expanded with the re- sult that several world-standard deposits were locat- ed. Western world requirements for uranium based on increasing energy consumption and a changing energy mix, will warrant the development of Aust- ralia's resources. By 1985 our mines could be pro- ducing 9,500 tonnes of uranium oxide yearly and by 1995 the export value from uranium could reach that from wool. In terms of benefit to the community the economic rewards are considerable but, in terms of providing energy to the world, Australia's uranium is vital.

Jan 1, 1978

By Lu S, Jiang Y

The conventional transportation system in open pit, a to u.* itc:,~> truck., to carry the ore along the ramps. Normally, the transportation distance increases greatly as mining progresses deeper. A new approach to overcome the above disadvantage is to adopt a buried roadway by which ores is transported by conveyors from the mining area to the outside dump in the shortest distance so that the production efficiency is greatly increased. Maintenance of the buried roadway in a good working condition is the key factor that determines the success or failure of the proposed approach. This includes the determination of support load, types and structures of support and other related supporting measures. The crucial problem here is to effectively control the load applied on the buried roadway in a certain range that the ordinary support can stand. Based on the theoretical analysis, numerical modelling and physical simulation testing using equivalent material, this paper studies effects on control of the support load by adopting certain measures, for instance reinforcing the surrounding rock and placing the extendable layer between the support and a rock mass. Furthermore, the influence of the dynamic load induced by the movement of heavy vehicles on the stability of the buried roadway is also investigated.

Jan 1, 1995

By Johnstone RD, Rattenbury MS

RACE Quartz-calcite veins containing Au, As, W, Cu, Pb, Zn and Fe cross-cut Alpine Fault- related structures in the Alpine Schist of South Island, New Zealand. These veins, and some other related veins have been deposited by metamorphic fluids at 250¦C to >320¦C at pressures of a few hundred bars. The fluids were very variable in composition, with 0 to 50 mole % CO2 and 2 to 18 wt. % NaCl equivalent. Penetration of hot metamorphic fluids to shallow levels in the crust was facilitated by rapid uplift of hot rocks at a compressive plate margin. Fluid immiscibility at shallow levels caused concentration of salts and metals into the aqueous phase. Gold precipitation was caused by reduction by pelitic country rock and/nr dluILion by other aqueous fluids.

Jan 1, 1987

Quite apart from economic considerations, the following performance parameters must be considered when selecting an explosive for a particular blasting operation. 1. total energy yield/kg, and more particularly, strain energy/kg and bubble energy/kg of charge 2. charge weight/m of blasthole 3. sensitivity of the charge 4. water resistance of the charge The effective division of an explosive's total energy into strain energy (SE) and bubble energy (BE) is explained as is the influence of each energy component on blast results. Because some rocks require a high strain energy for effective breakage, while others are most satisfactorily fragmented by bubble energy, values of SE and BE are more meaningful than those of total energy. Unfortunately, our extensive knowledge of the effects of certain variables on total energy has not yet been completely supplanted by the influence of these variables on SE and BE values. Relative SE/kg and BE/kg values are presented for a range of explosives. The 'charge density of ammonium nitrate/ fuel oil (ANFO)-type explosives is essentially constant throughout the length of the charge; because of their compressibility, slurry

Jan 1, 1974

The highland region of Papua-New Guinea is relatively rugged terrain where stream gradients are steep. In areas where porphyry copper deposits outcrop the streams commonly expose primary sulphide mineralization in unoxidized rocks. Stream sediment geochemistry combined with float examination and broad geological mapping proved to be an effective tool for detection of outcropping bodies of mineralization. After discovery, detailed stream sediment sampling, soil sampling and rock chip sampling, together with detailed geological mapping proved adequate to delineate drilling targets. Reconnaissance stream sediment sample density was dictated by geology and access and a density of one sample per 25 Km2, or less, was desirable to ensure a high degree of confidence in the programme. Research indicated that the base metals occur in sulphide form in stream sediment and that the -80 mesh size fraction gave the most reliable results. The evaluation of results from any one area relied on the interpretation of the local geology. Basic histogram methods for determining background and threshold values for metals in stream sediments were

Jan 1, 1973

The Antarctic Peninsula consists of accretion complex sedimentary and volcanic rocks, talc-alkaline magmatic are rocks, marginal basin sediments and extension-related alkali basalts, dominantly of Mesozoic to Cenozoic age. Metallic minerals have been recorded at "250 localities but two thirds of these are innocuous occurrences of Fe+Cu accessory minerals. The remaining -70 localities are related to hydrothermal mineralization processes. Metallogenetic associations identified are: vein and breccia-hosted Fe+Cu+Zn+Pb+Mo or Fe+Cu+Mo+Mn, shear-hosted Fe+Cu, volcanogenic Fe+Cu and pegmatite-hosted Fe+Cu+Mo+Mn. Anomalous Au, Ag, As, W and Sb also occur but are not of economic interest. Metallogenic zoning is unproven and genetic models are uncertain, possibly involving volcanogenic, epithermal to hypothermal vein and porphyry-type systems. Substantial field and laboratory studies are required to understand distribution and Genesis.

Jan 1, 1987

By Ellyett C. D

This paper is an appraisal of the application of optical-mechanical-scanners operating in the non-photographic infrared wavelengths (3-5 and 8-14 micrometres) to mineral exploration in Australia. Pundamental principles of the operation of airborne scanners and their data output, thermal infrared (IR) imagery, are summarized. It is contended that thermal IR imagery often depicts the distribution of electromagnetic radiation emitted from earth surface materials better than aerial photographic techniques because optical-mechanical-scanners sample wavebands which straddle the wavelength peak of earth surface emission. To illustrate the geological features which such scanners can depict, reference is made to thermal IR imagery of a number of areas in Australia where the technique has been applied for exploration purposes. The images demonstrate that this technique can detect structural features like faults and folds, stratigraphic data by distinguishing different rock types and delineating their

Jan 1, 1973

Magneto flotation is a recently developed method aimed at simultaneous utilisation of the magnetic and flotation properties of minerals in separation processes. In this method, magnetic minerals are prevented from reporting to the froth product while non-magnetic minerals are being floated. With suitable ores, this makes it possible to reduce or entirely eliminate the cleaning and scavenging operations that are otherwise necessary in conventional flotation and magnetic separation systems. This paper describes the testing of magneto flotation on a Canadian magnetite ore. The ore sample used in the experimental work contained a total of 32.89 per cent Fe of which 87.60 per cent was magnetic in the form of magnetite. Magnetoflotation yielded, in a single step, a final concentrate assaying 69.10 per cent Fe and with an overall recovery of 84.84 per cent representing a magnetic iron recovery of 96.39 per cent. Comprehensive comparisons were made with conventional magnetic separation and flotation, and it was found that with these methods at least four processing steps were required to achieve results similar to those obtained with single-stage Magnetoflotation.

Jan 1, 1993

By Guo H

The importance of using disc cutters for rock excavation is reflected by their wide application in hard rock cutting machines such as tunnel boring machines and raise borers. The forces involved in the cutting process are those due mainly to thrust and rolling forces and are greater than that required by cutting picks. An interesting feature of cutting with discs is the formation of surface crushing, surface and sub-surface chipping and primary crack formation. Experimental, as well as analytical, work has been carried out to determine the optimum spacing between the disc cutters to control primary crack orientation. Wedge bit indenters were used to simulate disc cutters. The paper concludes by proposing a new approach to rock excavation by hybrid cutting based on controlling the primary crack Orientation.

Jan 1, 1992

By Gregory O, Winters BI, Garlick C, Rogers H, Ye ZC

BHP New Zealand Steel produces iron from titaniferous ironsand by a direct reduction process comprising multi- hearth furnaces/rotary kilns/electric iron melters. The electric iron melter is a six-in-line rectangular submerged-arc furnace which takes the partially reduced ironsand (80% metallization) from the rotary kiln and completes the reduction process to produce iron of nominally 3% carbon. As the melter operates at around 1500 ¦C and under very hostile conditions, it is near-impossible to obtain any basic operating parameters such as the velocity and temperature distribution in the slag and in the molten iron. As a first attempt to understand the operating conditions inside the melter, a scaled room-temperature model using wax and water to represent the slag and iron, was constructed. This paper will report on some of the preliminary model results on the temperature distribution.

Jan 1, 1995

By Orid A

A fast, non-contact technique for measuring sizes of rock fragments on a conveyor belt is presented. An image processing technique called active stereopsis is used which makes use of a light stripe projected on to the surface of the fragments on the conveyor belt. A CCD TV camera is used to capture the shape of the distorted light stripe. the video image of this shape is then processed by a computer program so that the 3D profile of the surface can be obtained by triangulation. The sizes of the rock fragments are then calculated from this profile. The speed of the technique is improved by calibrating the light stripe system before measurement begins so that the profile of the fragment surface can then be measured using simple geometry. The technique is fast and highly parallel so that it is able to operate in real time.

Jan 1, 1990

By Askew J. E

All facets of current practices of cable dowelling at The Zinc Corporation, Limited and New Broken Hill Consolidated Limited are re- viewed. This includes materials specific- ations, installation practices and design pro- cedures. Cable dowelling for cut and fill stoping, square set timber stoping, longhole open stoping and level reinforcement is considered. Installation is simple and can be mechanised to eliminate heavy lifting. Quality control is essential for optimum performance of the re- inforcement. Design patterns must consider the mining method, reinforcement economics, acceptable stability standards and mine production priorities.

Jan 1, 1977

By Streichfuss M, KeBler H-W, Burgwinkel P

This paper describes the design of an expert system used as a part of a diagnostic system for diesel hydraulic drives. A PC-based diagnostic system ruDi (KeBler and Burgwinkel, 1993) was developed to minimise the time for diagnosis and repair work of vehicles with diesel hydraulic drives used in the mining industry. One part of ruDi is an expert system that helps to locate errors in any of a vehicle's subsystems, and supports technicians in removing the cause of a malfunction. Apart from the standard knowledge of diesel engines and hydraulic transmissions, the expert system supports the interpretation of the data obtained during sophisticated engine analysis tests such as high-resolution speed analysis or high-pressure analysis of the diesel injection system. The expert system is designed to diagnose various vehicles of the same type. Data for each vehicle is stored separately allowing checks to be carried out individually for each machine. An additional feature of this system is a database interface to a Maintenance Planning and Control System (MPCS) that allows an automatic generation of work orders for the defects found during the expert system sessions.

Jan 1, 1995

Intermontane valleys form unusual features of compressive mountain belts both in the sharp topographic break they represent and in the strike-slip displacements often associated with the valleys. Such strike-slip motion seems hard to reconcile in the actively deforming Andes where reconstructions have indicated nearly perpendicular Cenozoic plate convergence. Detailed study of a part of the Argentine Andes between latitude 31-33¦S suggests that, although strike-slip displacements may have largely created a prominent intermontane valley system, no Holocene strike-slip displacements are observed amid the relatively active compressional deformation along the mountain belt flanks. New plate reconstructions, treating the Nazca plate as two microplates separated by fractures along the Nazca Ridge, predict large components of strike-slip motion between the South American and Nazca Plates for the period from 10 to 5 Ma. These reconstructed plate motions are consistent with strains derived from recent kinematic analyses of minor faults along the southeast margin of the Puna plateau and the general timing of tectonic phases in the Andes.

Jan 1, 1987

By G J. Jameson, A Agarwal

This paper is concerned with the observation and analysis of bubble clusters in a laboratory flotation cell. A device was used in which bubbles were allowed to rise in clean water containing the same frother and collector concentration as in the cell. Bubble clusters were recorded using a high speed camera and analysed using an image analyser. Dodecyl amine was employed as a collector to float silica. The effect of impeller speed on the cluster behaviour was investigated. The results were interpreted in terms of cluster diameter and shape factor. The sizes of the bubbles forming the clusters were also measured and compared to the sizes of the independent bubbles in the cell. It was found that there was an optimum impeller speed in which the cluster diameter was a maximum. Higher agitation and the consequent higher power inputs resulted in cluster break-up while lower shear rates promoted cluster formation.

Jan 1, 2005