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GEO. F. COMSTOCK,* Niagara Falls, N. Y. (written discussion?).-In this exposition of experimental data, the author infers, indirectly at least, that by the Charpy test information was obtained that led to the improve-ment of certain ordnance parts and that this improvement could not have been attained without the Charpy test. On examination of the data, however, it appears that the important point of the whole matter was that while the material had been accepted from the results of longitudinal tensile tests, it was really transverse ductility that was desired. The writer has no desire to attempt to detract from the value of the paper or to discredit the Charpy test in any way, but he would like to ask the author if he will not give more clearly his reasons for preferring the Charpy impact test for investigational and control work of this kind, over the more usual tensile test made in a transverse direction. The tensile test pieces are more cheaply made than the square notched impact bars; and from the former the limit of elasticity and the ultimate strength as well as, the ductility are obtained, while in the Charpy test only one property is measured. It does not seem that the author has shown a sufficient reason for favoring the latter test, when both it and the trans-verse tensile test served his purpose equally well in indicating the proper metal and treatment required for his special forging, and it is hoped that this reason will be given more clearly as a matter of useful general information.

Jan 11, 1919

By Albert E. Greene

Processes for the removal of phosphorus from iron or steel are steadily assuming greater importance in view of the abundance of high-phosphorus iron-ore and the diminishing supply of pure ore. In the present methods of removing phosphorus by the basic open-hearth or basic Bessemer process, or even by electric processes, complete control over the metallurgical conditions is either impossible or has not yet been realized. The removal of phosphorus has so long been accomplished along certain well-defined lines, that when the electric furnace made its appearance metallurgists adhered to the same old reactions used in the older processes and failed to appreciate and take advantage of the new forces at their disposal. One object of the present paper is to set forth more clearly the metallurgical reactions by which phosphorus can be removed from iron, and to show the necessity of controlling the conditions, and particularly the temperature, by means other than combustion in the furnace-chamber. Invariably, the commercial removal of phosphorus has been accomplished by oxidation. The reactions involved in oxidation of phosphorus in general consist, first, of the formation of P2O5 and second, the combination of this oxide with lime, forming calcium phosphate, which latter is held in a slag high in iron oxide. In the present-used processes, the phosphorus is never removed without the assistance or presence of considerable quantities of iron oxide. The oxygen for removal of phosphorus in the basic open-hearth process comes largely through the medium of iron oxide and furnace-gases, but not

Jan 1, 1913

By C. H. Mathewson

IN a series of papers published recently,1 R. F. Mehl and associates have studied the characteristics of form and orientation of many segregate structures and have found diversified conditions which can be explained only by postulating some specific kind of cooperative mechanism permitting the matrix lattice in some favorable region to transform into the segregate lattice in an adaptable region presenting a geometrically similar arrangement of atoms. We have collected the published data on crystallographic relationships of this sort, chiefly derived from Mehl's work, in Table 1. It is evident at once that the crystal structure of the matrix does not uniquely determine the location of the plate structures or other forms assumed by the segregate. Thus, the first seven items in the table represent precipitation of platelike forms from a matrix of face-centered cubic structure, but these plates are found stratified along planes of form {111 }, {100 }, {110 } or another unidentified form, depending upon specific conditions involving the nature and concentration of the segregating substance. Again, in a matrix of body-centered cubic structure, plates, needles or stars have been found and the favored inner surface of segregation may be a plane of form 11101, 11121, 12101, or indeed a surface without crystallographic indices defining a bundle of close-packed lattice lines (strings of atoms) taken more or less at random. Such a surface might be formed ideally by revolving one of these parallel strings of atoms around another as an axis. Hanemann and Schroder2 recently discussed these questions, principally with relation to original conceptions concerning the process of

Jan 1, 1932

By Charles Catlett

Probably no one has had occasion to examine an undeveloped coal property without hearing some hopeful or interested party insist that the bed will improve when opened some distance under cover. When the bed is already in good condition, the opinion is usually advanced that the same character may be expected, at least to the bounds of the hopeful individual's holdings. My attention has been called in this way to the extent to which a bed is affected by its outcrop at the surface ; and having had opportunity to examine a number of openings immediately at the surface, and also a short distance under cover, I submit some observations bearing on this question. Whatever may have been the original variations, we may assume that coal-basins presented in comparatively modern times approximately parallel beds interstratified with fire-clay, slate, sandstone, etc., as represented by Fig. 1. Under the effect of erosion, Fig. 2 would be formed. It is obvious that along the line A, B, C, in Fig. 1, the beds exist under conditions differing from those at A', B', C', or again at A", B", C", in Fig. 2, in their exposures to atmospheric agencies, pressure and erosion. The effect of the first is to decompose and soften many of the strata; of the second, when presented unequally, to cause the movement of such material as was at all plastic towards the point of least pressure ; and of the third, to remove the strata in whole or in part. It

Jan 1, 1901

By Roy L. Zuber

Identification and analysis of mining hazards involves the correlation of accident, injury and illness information from all segments of the mining industry. It would not be feasible to process the volume of data involved without substantial reliance upon a computerized information system similar to that maintained by the Health and Safety Analysis Center. Numerous statistical programs are applied to the computerized accident-injury-illness data base to identify those mining tasks and associated activities which are responsible for most of the injuries and occupational illnesses. These programs are used to flag those mining tasks or conditions at specific mines or segments of the mining industry where either a significant increase in the injury/illness trend has been reported or where the number of injuries/illnesses related to specific mining tasks or conditions are high. Upon identification of those mining hazards which warrant further analysis, a computerized search of the coded accident data is performed to correlate the predominant categories by cause of injury or illness, source of injury, nature of injury, type of accident, etc. From this correlation, those factors most common to the conditions responsible for the hazard may be identified. Based upon analyses of this form, recommendations are made regarding the appropriate engineering, training, and/or operational improvements necessary to alleviate the hazard. In addition to mining hazard analysis, the computerized data base also has application in the area of optimum resource allocation. Computer programs have been developed to assist management in allocating resources based upon organizational requirements and historical accident - injury trends.

Jan 1, 1983

Man: A purely detached consideration of nature and the place of man in it may easily result in somewhat pessimistic conclusions as to man and his destiny. However, when we come to the evaluation of man's role in the development of natural resources and his achievements in this field, a more optimistic tone may be justified. Hence the possible contradictions between Man and Nature, Perfection, and the present chapter are more apparent than real. After all, progress must have a foundation of optimism, and we cannot challenge either the faculty or the students to better work and to a progressive and constructive outlook without an underlying tone of optimism and basic faith in the future. Geology is the basic science of Mother Earth; the science of the natural forces that have produced and modified the structure of our globe; the science of minerals and rocks; of landscapes and soils; of water supply and mineral resources, including mineral fuels; and of the history of life, both plant and animal, as revealed by fossils in rocks. It is difficult to reduce man and his historical significance to their proper relationship with regard to the earth and its history. Processes of rock formation have continued for at least two billion years; man's activities have been in evidence only a few thousand years. As a means of comparison, if the height of the Empire State building were to represent geologic time, the thickness of a nickel placed on the tower would just about repre-

Jan 1, 1950

By D. W. Smith, C. H. Mathewson

In a series of papers published recently,' R. F. Mehl and associates have studied the characteristics of form and orientation of many segregate structures and have found diversified conditions which can be explained only by postulating some specific kind of cooperative mechanism permitting the matrix lattice in some favorable region to transform into the segregate lattice in an adaptable region presenting a geometrically similar arrangement of atoms. We have collected the published data on crystallographic relationships of this sort, chiefly derived from Mehl's work, in Table 1. It is evident at once that the crystal structure of the matrix does not uniquely determine the location of the plate structures or other forms assumed by the segregate. Thus, the first seven items in the table represent precipitation of platelike forms from a matrix of face-centered cubic structure, but these plates are found stratified along planes of form {1111, {loo), {110) or another unidentified form, depending upon specific conditions involving the nature and concentration of the segregating substance. Again, in a matrix of body-centered cubic structure, plates, needles or stars have been found and the favored inner surface of segregation may be a plane of form (110), (112), {210), or indeed a surface without crystallographic indices defining a bundle of close-packed lattice lines (strings of atoms) taken more or less at random. Such a surface might be formed ideally by revolving one of these parallel strings of atoms around another as an axis. Hanemann and Schroder2 recently discussed these questions, principally with relation to original conceptions concerning the process of

Jan 1, 1932

By Michael Tenenbaum

RECENT researches on the reduction of iron ores have stimulated interest in the effect of increased pressures within the iron blast furnace. From a physicochemical viewpoint, it seems logical to suppose that the increased pressure would increase the rate of reduction of the iron ore within the furnace. This increased reaction velocity would in turn be reflected in an increase in the output of the blast furnace. Any sub-stantial effect of elevated blast-furnace pressures should accordingly be of both technical and economic interest to the operator. It is doubtful whether it is possible to increase the pressure in the stack of the blast furnace beyond two or three atmospheres without incurring severe mechanical difficulties. The benefits to be procured by elevations in pressure must therefore be restricted to pressures below two, or at the most, three atmospheres. Within this range it would seem both economically and mechanically feasible to modify the present design of the upper portion of the blast furnace to accommodate these more stringent operating conditions. This investigation was undertaken to study the effect of moderate pressures on the rate of reduction of iron ore with hydrogen. The use of carbon monoxide is contemplated for later work. Although any results that are obtained in the laboratory cannot be interpreted directly in terms of large-scale commercial operations, it is possible, through such an investigation, to ascertain the order of magnitude of the effects of higher pressure. A more quantitative conception of the effects that would result from the use of increased pressures in the modern blast furnace is needed.

Jan 1, 1939

By Jed H. Mosgrave

One of the most interesting of all the subjects required of persons studying the different facets of coal mining is coal mine gases. Some mine gases have been a real problem since the very beginning of underground mining and in the early days there was insufficient knowledge to really cope with them. The history of mining shows that until the last 50 years, work was done primarily by the hand methods which are primitive by today's standards. Miners had to contend with gases without the aid of enclosed lighting, permissible mine machinery, sophisticated testing devices, and high pressure ventilating fans. In early days the miners were not educated as to the different mine gases nor did they have the technical equipment to determine the actual composition of the deadly atmospheres they encountered. They simply applied a descriptive term to each gas or mixture of gases depending on its effect on a person or the surrounding atmosphere. The gases or mixtures of gases were then referred to as "damps" which was probably derived from the German word "dampf," meaning vapors or gases. The more common damps encountered were as follows: Blackdamp A condition of the atmosphere where a miner's light would be extinguished and in which breathing would be difficult, sometimes even resulting in suffocation. An atmosphere deficient in oxygen and which could contain a combination of any of the mine gases. Firedamp Flammable mixtures of methane and air which would either burn or explode when ignited. White Damp A mixture of gases containing carbon monoxide.

Jan 1, 1973

The experience of the Committee in connection with securing papers for the Butte meeting in August has shown that authors should begin early on papers contemplated for the New York meeting next February. So many papers come in at the last moment that it becomes exceedingly difficult to have them all read, indorsed, and delivered to the printer in time. Authors should remember that those serving on this Committee are doing so without pecuniary compensation, and it is hardly fair to expect them to devote so much of their time at the last moment from their private affairs. So many papers have to be sent back for corrections of one kind or another, that it is desirable that they be sent to the Committee at least three months previous to the date of the meeting. The Committee desires to be kept informed of contemplated papers on metallurgical subjects particularly. It is hoped that the Institute Transactions can be made an up-to-date record of metallurgical advance of all kinds. For the present, at least, the activities of the Committee include the refining and preparation of the non-metallic products such as phosphate rock, precious stones, cement, lime, gypsum, building stones, etc. Papers covering any of these subjects are desired. General papers covering geological, mining and metallurgical phases of an ore deposit can be sent either to this Committee or to one of the other Committees on Mining Geology or Mining Methods. C. W. GOODALE,Chairman. DARSIE C. BARD, Secretary.

Jan 8, 1913

By W. R. Barclay

IN MY general contact with industry I have become more and more impressed with the need for the closest possible co-operation between engineers and metallurgists, and particularly with the need for appreciation of the work that each group is doing to assist the other. Also, I am convinced that from time to time it. is vitally important to a true perspective of human progress in all its branches, and certainly a salutary corrective of undue optimism and pessimism to endeavor to carry the mind hack over certain periods in the advance of technical knowledge, and form some kind of broad estimate of what has been accomplished in the application of science to industry in the fields with which we, as individuals or groups, may for the time being be concerned. We cannot without some appreciable mental effort realize what our forerunners have dine For us. If the young engineer or metallurgist entering industry today could be suddenly transported to a quarter of a century ago, and be compelled to work with the materials then available and within the limitations of knowledge then attained, he would, on his return to present-day life, have a much greater appreciation of what has been accomplished before lie arrived on the scene, and, what is even more important, a far more acute sense of its inherent value to his profession. I propose here merely to indulge in a general summary of the subject of improved engineering metals and alloys rather than in details, and to deal exclusively with developments within my own experience.

Jan 1, 1938

Frank Williams, Johnstown, Pa. (Communicatioll to the Secretary): As the manager of the company which manufactured the " American " magnesite and the silica-brick mentioned by Mr. Pennock, I beg to say that he was quite right in placing a mark of interrogation after " American " (page 268). While the users of magnesite in this country are at a disadvantage as to cost by reason of not having any large bodies of sufficiently pure material at hand, the manufacturing concern referred to has secured an advantage as to quality by a mixture of the different foreign magnesites, which vary considerably in their composition and physical structure. The American (?) magilesite tested was a sample of the next

Jan 1, 1897

“IT is decreed by Divine Providence that those who know what they ought to do and then take care to do it properly, for the most part meet ' with good fortune in all. they, undertake; on the other hand, misfortune overtakes the indolent and those who are careless in their work." These are the words of Georgius Agricola. to. those who are engaged in mining, taken from De Re Metallica, Book II, second paragraph. Safety in mining is just that simple, when considered on the basis of the individual. The words imply a .knowledge of what is to be done and how to do it. Armed with this knowledge it is only necessary to proceed with diligence and care to achieve the desired end without personal or financial mishap. Obviously the complication arises in the large company operating numerous mines and the consequent ramifications of company structure embodying management, supervision, engineering, and labor. Agricola stresses later on the importance of supervision and direction by the owners of the mine. We know that this principle is recognized today by the frequency with which the statement is repeated "a safety program must stem from management." People charged with responsibility for safety and management also stress the importance of securing the cooperation of the employees in formulating and carrying . out safe working practices. Safety committees consisting of employees, supervisors, and. representatives of management are recognized as the most practical method of achieving safety consciousness in all levels of mining company organization.

Jan 1, 1952

By P. C. Keith

IT is difficult to talk about atomic energy and the engineer without repeating a number of phrases that have been worn smooth with use Mr John M. Hancock has spoken to you of the two-sidedness of atomic energy, one useful, and the other destructive. If a control plan of the type that he has outlined is adopted it will be perfectly possible to go ahead with the peacetime development of atomic energy Failing the adoption of such a plan, emphasis will of necessity be placed upon the perfection of atomic energy as a weapon of destruction I want to speak, however, in the hope that atomic energy will be developed for peace-time use, and speak about the role of the engineer Before I can do that I must, outline the framework within which the engineer must work, and then I would like to go back and tell of some of the things that he has done, in the hope that that may throw some light on what he may be expected to do in the future Last year the McMahon Committee the Senate Committee charged with drafting domestic atomic-energy legislation-held extensive hearings in an effort to strike a balance between the negative attitude of what to do about atomic energy and the positive attitude of what to do with it Out of these hearings grew the United States Atomic Energy Act, calling for a civilian commission to exercise control over all atomic-energy activities in this country As you

Jan 1, 1947

By Zay Jeffries

THE metallic products of today represent the temporary end point of the efforts and interplay of thousands of years of the human struggle for existence, for pleasure, for conquest, for defense, for improvement in the standard of living, and for the satisfaction of that irrepressible urge to discover and utilize the materials and laws of nature Each metal has gained its place in the sun in severe competition with all other materials, be they metallic or nonmetallic Each serves better than any other for certain purposes. The compromise between cost and properties usually determines the selection of a metallic product for a given use. There are exceptions, as in wartime when the availability at a certain place at a certain time may far outweigh the ordinary economic considerations. In many instances superior properties are vastly more important than cost. If this were not so, the metal industry, for practical purposes, would be the iron industry. The use of 38,000,000 metric tons of newly produced nonferrous metal during, the five-year period from 1940 through 1944 is ample evidence that the special properties of these many metals have great economic value. In fact, our extensive industrial advances would have been quite impossible without the great range and variety of properties and combinations of properties of the nonferrous metals. This observation is not made to detract in the slightest way from the dominant role played by iron and steel. During the past century the production of pig iron has constituted well over 90 per

Jan 1, 1947

Discussion of the paper of BOYD DUDLEY, JR., presented at the New York meeting, February, 1915, and printed in Bulletin No. 96, December, 1914, pp. 2767 to 2782. H. 0. HOFMAN, Boston, Mass.-At the close of the paper Mr. Dudley said that his experiments in the laboratory had shown that it was possible to separate nickel from copper by means of a chloridizing roasting, but that in order to demonstrate a process of this kind, work upon a large scale would have to be carried out. I think it was in 1913, that experiments of this kind were carried out at the works of the Pennsylvania Salt Manufacturing Co., Philadelphia, in a Wedge furnace, and at Sault Ste. Marie in a Sjöstedt furnace. They showed a satisfactory separation of nickel and copper. The ore was first subjected to an oxidizing roast, then mixed with pyrite and salt, and given a chloridizing roast. A. H. Carpenter published in the Engineering and Mining Journal, vol. xcvii, p. 1085 (1914) the details of this work. The conclusion arrived at is, that if you subject sulphide ore to an oxidizing roast, finishing at the temperature at which all nickel sulphate is dissociated, i.e., 764° C., then mix it with pyrite and salt, and subject the mixture to a chloridizing roast between 600° and 700° C., you can chloridize a high percentage of the copper without chloridizing any of the nickel, and obtain thereby a satisfactory means of separating the two.

Jan 5, 1915

AS we contemplate the bestowal of the John Fritz medal year after year on men of wide-world dis-tinction in the various fields of engineering, men who in one way or another have given impulse and direction to the progress of mankind, the question becomes inter-esting as to what manner of man was John Fritz and what were the qualities that singled out his name to be so conspicuously associated with the world's great scientific and industrial achievements. If, as Lowell said, it is the duty of the nation to pro-duce great men, our country surely rose to her oppor-tunity when she guided and guarded the career of John Fritz. Starting life as a blacksmith with no advantages of education, without influential friends or the favor-ing accidents of fortune, he advanced steadily in use-fulness, power and respect of his fellowmen until by common consent he occupied the first place in the domain of the steel industry of this, country. The numerous honorary scientific memberships conferred upon him in this country and abroad attest the esteem in which he is held by his fellow engineers. Twenty years after his retirement from active business at the age of seventy, he lived to enjoy, as few men have been permitted to do, the fame and the friendships which he had so amply earned. His sterner qualities of industry, integrity and sterling character were re-lieved by unfailing human sympathy, humor and spon-taneous good-will toward his fellowmen. To all who

Jan 3, 1928

The failure of finely-divided sulfide particles to respond to flotation has resulted in a significant loss of our natural resources. As mentioned by Professor Arbiter, the overall recovery of copper from porphyry copper ores is generally between 80 and 85 percent. The recovery of copper sulfides from these ores is about 90 percent, the difference in these recoveries being due to failure of oxide copper minerals to respond to flotation. The 10-percent loss of sulfide copper has not been studied. Losses are known to be in the fractions finer than 74 microns, but the sizes that are not responding to flotation have not been established. In the case of molybdenite, however, it is known that particles finer than about five microns are not recovered. Work in other systems, notably the hematite-quartz system, has shown that good flotation of very fine particles from natural ores is possible (1, 2). The size distribution of one ore that was researched is given in Table 1, and as shown, approximately 50 percent of the ore was finer than 10 microns. Flotation experiments were conducted with this ore, which contained 45 percent iron, utilizing octyl hydroxamate as collector and without any desliming (1). The results of these experiments are presented in Table 2. From the standpoint of mechanisms of collector adsorption, similarities exist between those occurring in the hydroxamate-hematite system and many xanthate-sulfide systems. .This is, multilayers of ferric hydroxamate are present on hematite under flotation conditions (1,3).

Jan 1, 1979

By Richard W. Lodge

The following work, performed by Mr. W. A. Tucker, of the class of 1893, in the mining department of the Massachusetts Institute of Technology, seems to me to be worthy of publication. I believe it has always been considered that the presence of arsenic especially interferes with the extraction of gold by the cyanide method. Mr. Tucker's work, although made on a laboratory scale, certainly seems to disprove this view, and to show that even with a very large percentage of arsenic present in the ore, a high extraction may be obtained without an excessive consumption of potassic cyanide. The ore from which the concentrates were obtained was a gray argillaceous schist. and slate, with stringers and veins of quartz running through it. It carried free gold and about 12 per cent. of sulphides. The ore was crushed with stamps; the free gold was collected in the ordinary way on silver-amalgamated copper plates; and the sulphides, which consisted chiefly of arsenopyrite and pyrite, with very small amounts of galena and chalcopyrite, were concentrated and collected by means of a Frue vanner. A carefully-taken sample gave: Gold,........6.17 ounces per ton. Arsenic,.......30.6 per cent. The latter figure would correspond to about 66.5 per cent,. of arsenopyrite in the concentrates. The work to be done was outlined as follows: 1. Sizing the concentrates; 2. Assaying the different sizings; 3. Treating these different sizings with ECy of different degrees of strength for different periods of time.

Jan 1, 1896

I TOLD you above that you should save the melted material that you extracted by smelting the ore. In substance this is copper, lead, silver, and perhaps gold, but all are like substances mixed in one body without any distinction. Now if you wish to separate these and to reduce them to their pure qualities, it is necessary to proceed with each one according to its own methods. Now in this method of separating lead in order to extract the silver and gold from the copper, it is necessary to return to the smelting and to follow one of two methods.* The first is to smelt it again with the addition of lead or lead ore, and to make it all run through the channel into the large forehearth that was made in front of the blast furnace, and, as it cools off, proceed to remove layer by layer with the fork, as I told you before and as you did the first time, until the work lead is reached. Then you assay what you have extracted and see whether it contains silver. If you consider that it has enough per hundred to justify the expense, return it again to the smelting. Continue to do this until you have extracted all the unctuousness and the work lead still remains. If it contains little or no silver, you must be satisfied with your work; otherwise return it again to smelt, always accompanying it with lead or galena and do as you did the other times until it

Jan 1, 1942