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This paper describes the principle of cut-and-break rock excavation, in which rock is first undercut, and the undercut material is subsequently broken free by a wedging action. The current work on cut-and-break using the large rock cutting test rig at the Centre for Mining Technology and Equipment (CMTE) is outlined, and suggestions are made as to the potential advantages of cut-and-break roadheading, particularly in excavating short tunnels in hard rock in an urban environment.

Jan 1, 1993

By Bezuidenhout M, Moolman D. W

In the minerals industry numerous problems cannot be solved by conventional mathematical models owing to their complexity or a lack of phenomenological understanding. Neural networks provide one way of mapping the ill-defined relations between process variables and functions for such ill-defined problems. Consequently, processes such as leaching and froth flotation are mostly controlled in an empirical way by using rules of thumb. In addition, these processes involve so many independent and dependent variables that the plant operator finds it difficult to visualise or even observe a change in process conditions. The structure of froths developed on the surfaces of industrial scale froth flotation cells has a significant effect on both the grade and recovery of valuable minerals in the concentrate. Although these effects are well known at the process operational level, where considerable heuristic knowledge is available, little work has been reported on a detailed characterisation of the mechanisms and the visual characteristics of the surface froth. Recent results from an on-line observation of froths in several plants have proved the relationships between image features representing froth behaviour and metallurgical results. It will be shown how supervised and unsupervised neural nets are being used on operating plants to interpret computer vision data. In froth flotation the operator is supposed to visually observe process changes from the appearance of the froth, which is an unreasonable demand under industrial conditions. The system described here determines textural parameters on-line, and tracks the changes in process conditions via a Self-Organising Map (SOM) neural net. This monitoring system warns the operator about fluctuations in reagent addition, and gives an idea of the type of froth encountered. In another example, changes in the mineralogical characteristics of gold ores are represented on an SOM map, based on the diagnostic leaching behaviour of such ores.

Jan 1, 1997

By Behl S

Flocculation behaviour of six different dolomite samples, four from the Florida mining district, one from Perry, South Georgia and another from New Jersey was examined using polyethylene oxide (PEO) as a flocculant. The samples were similar in chemical composition, however the porosity of the samples from the Florida mining district was higher than the others. FT-IR, adsorption and surface modification by leaching revealed that flocculation was directly related to the presence of isolated hydroxyl groups on the surface. The adsorption mechanism was believed to be hydrogen bonding of the ether oxygen of PEO with isolated -OH sites on the solid.

Jan 1, 1993

By Whiten WJ

Although cone classifiers have received little attention in the modelling of mineral processing units they are one of the oldest non-mechanical classifiers. Their use has enjoyed a revival in recent years because of their low cost of installation and operation. In this paper the development of models for cone classifiers is reviewed and a new model is proposed. The experimental work, data collection and analysis are briefly described, and the new model is presented and discussed. The data used in the model development are made up from three distinct experiments using different units in each case. There are 21 data sets from a 3 m cone treating the tailings in a copper concentrator, 24 data sets from a 0.3 m pilot-scale cone, and 29 data sets from a laboratory glass funnel (0.(Y73 m diameter) used as a cone classifier, giving a total of 74 data sets. The model structure was developed from an analysis of particle settling in classifiers, using specialised model building software. The size of a particle settling in a separator and the forced flow through the apex of the cone were related via hydrodynamic dimensionless groups to the operating conditions of the unit. The model predicts the separation efficiency using the following four parameters: efficiency curve shape factor, cut-point, underflow density (per cent solids) or underflow pulp velocity. The model covers a range of feed flowrates from 1.2 to 5000 1/min.

Jan 1, 1993

By Clift N

Lead concentrate from the Isa and Hilton lead-zinc concentrators of Mount lsa Mines Limited is smelted at Mount Isa to produce a lead-silver bullion. This bullion is cast into four tonne blocks and shipped to Britannia Refined Metals Co Ltd, NorthDeet, England and to plants in Asia for refining and marketing. The traditional treatment stages at Mount lsa are sintering, smelting, and drossing and casting, with some of the sinter plant feed being pre-treated through an Isasmelt plant.A commercial scale lsasmelt based lead smelter was commissioned in early 1991.

Jan 1, 1993

By Morland R

In the course of an exploration program aimed at increasing Pasminco Mining's ore reserves, an electromagnetic survey down one of the underground drillholes at the North Mine, Broken Hill, recorded a broad and persistent response. This paper demonstrates that the anomaly was not due to any geological feature, but rather was caused by 'self-response' of the sensing probe. The observed results are due to the surveyed hole lying within a resistive environment and having distinct, but not unusual, changes in dip.This phenomenon has not been widely reported and we believe that there are likely to be similar cases in company records where very genuine looking responses are due to self-response rather than sulphides. These false anomalies can be recognised by correlating the observed data with the calculated down-hole component of the transmitting loop's primary field.

Jan 1, 1994

The Highlands Region of Papua New Guinea has 3 major national highways. The locations of these national highways are shown in Figure 1. The Highlands Highway begins at Lae City on the coast and passes through the Highlands towns of Goroka, Kundiawa and Mt Hagen. It terminates at Togoba approximately 10km out of Mt Hagen town. The Enga Highway begins at Togoba and passes through the towns of Wapenamanda, Wabag and Laiagam. It terminates at the giant Porgera Gold Mine. The Southern Highlands Highway also begins at Togoba and passes through the major towns of Mendi, and Tari. It terminates at Koroba station, near the Hides Gas Field. Two separate Feeder roads intersecting the main highway service both the Kutubu Oil Project and the Hides Gas Field. These national Highways play a very important role in the development of Papua New Guinea. Goods and services are delivered to the bulk of the population of the Highlands Region using these highways. Heavy machinery and equipment for the mining and petroleum projects of Porgera, Hides and Kutubu are transported using these roads.

Jan 1, 1997

The reduction in the number and duration of machinery and equipment failures is an important source of economical efficiency enhancement in the Polish coal mining industry.Non-dismantling methods have been thus developed to evaluate the technical state of machines. Among these viroacoustical methods are the most effectively employed. Two-directional organisation of the testing can be chosen, such as periodical and continuous inspection. The monitoring methods for ball bearing, rope tension uniformity, longwall shearers, main fans and shafts installations etc. Instrumentation for monitoring measurements are either of intrinsically - safe or explosion - proof construction, which enables using them in a gas-hazard atmosphere. The development of these procedures has led to the trials to insert the diagnostic methods into the organisational scheme of a coal mine.

Jan 1, 1991

By Corner NG

A sea bed sampling programme by CRA Exploration Pty. Limited over an area of 12000 km offshore from Westland, Southland and Otago, New Zealand, led to the discovery of the Harvester Prospect, an area of some 67 km2 which averaged 189 mg/m3 gold in surface samples. This area was in water depths of 70 to 100 m and contained a high grade core of 33 km2 which averaged 283 mghn3 gold. The gold recovered was fine grained, averaging 124 microns, and indicated a potential resource of approximately 10 t of gold per metre of thickness. Interpretation of existing seismic and geological data suggested that the gold anomaly may be associated with a unit of sediments 10-40 m thick, probably deposited during a lower sea level stand. Two initial attempts at vibrocoring the anomaly produced inconclusive results. In 1989 a much more powerful vibrocorer with scaled up support facilities and a dedicated 24 It turnaround laboratory were employed. The final results clearly showed that the gold was from an uneconomic surface enrichment.

Jan 1, 1990

By Bishop D. J

The Imperial Smelting Process for the simultaneous production of zinc and lead is probably regarded by the ecologist as a necessary evil with the benefits of its products marginally outweighing the adverse effects of its operation. The purpose of the paper is to examine the environmental impact of the process and to provide information which will demonstrate that the process has considerable indirect environmental benefits and that success is being achieved in reducing direct pollution of the environment by the process. About 12 per cent of the world's zinc and seven per cent of its lead is produced by the process. This proportion will increase with the construction of a new smelter in China. After a brief description of the process the paper considers one of its principal advantages, its ability to treat bulk concentrates. The production of these at the mine can have a number of environmental benefits. Less comminution may be required to separate the metals from the gangue than is needed to separate them from each other; recoveries can be improved in flotation resulting in cleaner tailings dams, less power demand and reduced consumption of potentially hazardous reagents. Simplification of mining and above ground ore handling may also give significant benefits . The process is a considerable consumer of secondary materials such as galvanisers' ashes, copper smelter dusts and materials containing zinc and lead derived from steel plant dusts. The majority of these materials are fed to the blast furnace after hot briquetting. The consumption of secondary materials is a considerable environmental benefit since otherwise they would require to be dumped in secure land-fill sites. The operation of the process itself continues to be subjected to increasingly stringent environmental standards of which examples are provided. Details are provided of lead emissions at Avonmouth showing considerable success in reducing these while increasing production. The slag from the process continues to find many useful applications.

Jan 1, 1993

By Patridge A. C

A pilot scale laboratory investigation of manual slurry sampling methods representative of those used in the minerals industry is described. Samples were taken from slurries made up from silica particles of various sizes and in various concentrations from a stirred tank and from the discharge lip of a rectangular launder. Sampling methods from the tank included immersion flasks and several configurations of a suction probe. The launder was sampled using a conventional narrow-mouth ladle and also with a 'mouth organ' stream splitter. Samples were analysed for overall solids concentration and size distribution and showed different but always significant and often large biases relative to the known overall composition of the slurry, the nature and extent of bias being dependent on pulp concentration, particle size, sampling method and sampling location. Results clearly show the very great difficulty of obtaining representative samples by simple sampling techniques, although the data suggest that errors can be reduced by using an appropriately designed and operated suction probe. Further work will be carried out with the objective of establishing guidelines for industrial sampling practice.

Jan 1, 1995

By Browne TJ

On 13 October 1993, a shallow earthquake registering 7.1 on the Richter Scale occurred near Tauta in the Finisterre Range of Papua New Guinea (PNG) killing 37 people. The aftershock series lasted three months and resulted in considerable landslide damage that destroyed villages, food gardens and airstrips, and blocked rivers causing catastrophic flooding. These effects have irrevocably altered the form of many of the valleys and rivers draining into the Markham and Ramu valleys.The earthquake occurred in a pilot study area for a landslide hazard mapping project being carried out by the PNG Geological Survey that commen-ced in April 1993. Comparisons made between areas identified as unstable during the study with those damaged by the earthquakes show good correlation.It is concluded that aerial photograph and Landsat TM imagery interpretation can be used with a high degree of confidence to identify potential landslide hazards in mount-ainous terrain. Landslide hazard maps are promoted as a tool for use in the route planning of roads and powerline corridors, as well as for identifying vulnerable communities.

Jan 1, 1994

By Frith RT, M D. Goodz

Drilling has been accepted as a major exploration tool. However its use in mine planning and development has been overlooked.This need for drillhole data was highlighted during the redevelopment boom of the central Victorian gold mines. During the 1980's numerous old mines were evaluated and successfully drilled to yield mineable parcels of quartz reefs close to existing workings.Invariably the initial decision was always to attempt reopening and rehabilitating existing access. The four case studies described have proceededsufficiently to show that major cost savings would have been made if underground drilling had been used as the main tool in mine planning.Savings not only in expenditure, but in the time required to make key decisions. In two cases the mines would have experienced far earlier expansions in production. In one case the mine would be currently producing rather than awaiting further finance. In the fourth example, the decision to case development would have been much earlier providing capital to other projects.

Jan 1, 1990

By Reed M. E, Cloutt B

Particulate samples were taken from the gas space in the settler of the Kalgoorlie nickel smelter using a vertical sampling probe and a specially designed isokinetic sampling probe which also quenched the samples. The vertical sampler was found to give unrepresentative samples. Suction thermocouple measurements of the gas temperature were also made. Using the isokinetic probe samples were taken at four points ranging from near the base of the reaction shaft to the base of the uptake at depths up to 1.5 m into the settler. Dust loadings and the sizing of the samples were determined. These parameters were found to be most affected by sample position and depth. The dust loading decreased along the settler but increased with depth. The loadings varied from zero near the roof to several hundred g Nm 3 near the slag. The dust also became coarser with increasing depth into the settler. Examination of the samples showed them to consist of spherical particles the largest of which were about 500 microns in diameter. The dust was mainly composed of mixed iron/nickel oxides with a little sulphide.

Jan 1, 1991

By Clarici E, Marsden J. R, Calderbank P. A

Evaluation of previous studies of multi-layer perceptron type artificial neural networks in the modelling of the deformability behaviour of rock have suggested that a deviation from the standard method of laboratory testing of rock under triaxial loading at constant confining stresses and constant axial strain rates may be inappropriate when the data produced are used to train an artificial neural network. In this paper, preliminary results of adopting such a strategy are reported. Of specific concern is the establishment of a suitable schedule for the stress path during testing. Furthermore, the training element of back propagation optimisation was directed towards prediction of new stresses given old stresses and old strain increments. Adoption of this method of supervisation in artificial neural network training facilitates the integration of the trained neural network within existing numerical methods used in rock mechanics. The target code was a finite difference Lagrangian formulation for the analysis of continua. Sandstone rock taken from a quarry in the UK was used in the study which showed that the method has great potential.

Jan 1, 1995

By Marshall B, Gee R. D

Geological data processing by machine enables'an increased rate of coverage, better supervision and control of field programmes, increased effectiveness of field operators, and vastly improved access to old and new field data. Even a system of restricted felxibility enables a mapping programme to be organ- ized and conducted independent of personnel changes, whilst elimination of much compilation time increases the rate of cover- age such that it relates to mode of transport and geological complexity rather than to personality factors. A machine is useful only if applied to tasks suited to its capabilities, and must be aimed at those types of mapping in which a limited number of attributes adequately define the problem, and the data is of a form suited to coding and is normally collected in sufficient abundance to make compilation wearisome. Machine systems are therefore unsuited to most types of lithological mapping and to most types of exploration in new areas, but have proved useful in many branched of cartographic geophysics (e.g. gravity and magnetics), and in cartographic Geochemistry.

Jan 1, 1969

There are many factors influencing the way in which a mining company disposes of tailings. Some of the more important factors include physical and chemical properties of tailings, cost, availability of dam wall construction materials, type of mining operation, topography and environmental constraints. As a result, the mining industry has seen a diverse and innovative range of disposal methods developed to satisfy the many conditions imposed at tailings disposal sites. This paper discusses a range of tailings disposal methods currently practiced in the mining industries in North America. These methods include various inpit disposal techniques, upstream, downstream and centreline dam construction and zoned earthfill or rockfill embankment construction. The thickened tailings disposal method and the disposal of fine clays are discussed. The importance of improving the depositional properties of tailings to enhance storage capacity, water reclaim, dam wall stability and final reclamation is stressed. It is important that mining companies are made aware of the full range of disposal methods and dam construction techniques available today. Such an awareness will help improve the planning, design and construction of safer and more efficient tailings disposal facilities in the future.

Jan 1, 1989

A small-charge rock excavation method based upon the Penetrating Cone Fracture (PCF) technique has been demonstrated to be capable of excavating the hardest of rocks. The PCF technique involves drilling shallow holes in the rock which are then pressurised at the bottom by a propellant charge device. A controlled fracture is initiated at the hole bottom comer and propagates in such a manner as to excavate the rock at an energy efficiency three to five times better than explosives. Due to the low flyrock velocities and airblast pressures realised with PCF breakage, the method may be used in close proximity to equipment and personnel and is thus ideally suited for integration into continuous hard rock excavation systems. Over the past 18 months full-scale testing of the PCF method has been carried out in mines in the US and Australia. This testing has utilised a 76 mm diameter gas injector for hole pressurisation and employed propellant charges ranging from 80 to 320 gm. In addition to extensive data on rock excavation performance, data on ground motion, dust, carbon monoxide and air blast have been obtained. These data indicate that none of the parameters associated with PCF breakage are detrimental to the development of PCF-based, continuous-excavation machines. Machines employing the PCF method may range from simple single-boom machines for secondary breakage and small precision-blasting jobs to integrated systems with several booms, continuous mucking capabilities and ground-support equipment for drifting and tunnelling.

Jan 1, 1993

By J R. Manuel, M J. Peterson

Selected drill core samples from a Ferrobamba-limestone-hosted, magnetite-haematite skarn deposit, located in the Apurimac department of the Andahuaylas-Yauri skarn/porphyry belt of south-eastern Peru, were mineralogically and texturally characterised to gain a preliminary indication of the deposit's potential as an iron ore resource. Optical microscopy, X-ray diffraction (XRD) and scanning electron microscopy/electron probe microanalysis (SEM/EPMA) techniques were utilised to determine the characteristics of magnetite, haematite and/or goethite dominated ore types, including variations in the relative proportions and textural relationships of the ore and gangue minerals. The deportment of elements deleterious to processing performance (eg copper, sulfur and potassium) was determined and the beneficiation potential of the samples was briefly assessed. In drill core sections, the ores are grey to reddish in colour, massive and 'metallic' to dark brown and earthy in character, moderately hard and porous (macro and microporous), with variable gangue infill. Ores often appear weathered, typified by ochreous goethite staining and common minor goethite (except in dense core fragments), occasionally exhibiting a more friable texture with coarse magnetite/martite grains. Silicates and lesser carbonate gangue are visible as blue-green to beige to white scaly and/or shaly surface coatings, and finely particulate infill, often goethite stained. Sulfide-rich ore types also occur in part of the deposit, but are restricted to specific drill holes. Magnetite grain size is relatively coarse, compared with magnetite from typical banded iron formations, whereas discrete silicate gangue is mainly bladed/fibrous and/or layered and micaceous in form. XRD analysis indicates the presence of vermiculite, serpentine, stilpnomelane, chlorite, actinolite and clays. There is a spectrum of ore types representing the gradation from 'fresh' (magnetite-dominated) to oxidised and weathered (martite/goethite-dominated). Martite-dominated samples are generally higher in grade, due to leaching and removal of silicate gangue, resulting in higher macroporosity. Where gangue has been leached out, partial replacement by vitreous goethite and/or hydrohaematite is typical, often preserving the fibrous/layered characteristics of the original silicates.

Jan 1, 2009

Cyanide-extractable gold is far more meaningful in the definition of ore, and control of extraction, than fire- assayable or aqua regia digestible gold. The use of cyanide- extractable gold addresses the significant problems of over- as well as under-assaying by fire and aqua regia digests. The problems of conventional control or diagnostic cyanidation extractions: lengthy extraction, and masking by pregrobbing in cyanidation extractions for assay purposes; are surmounted with a novel activator - Leach WELL. Full extraction of liberated gold, insignificantly affected by preg-robbers, can now be achieved within 30 minutes. This can assist in reducing common gold losses presently often hidden by inappropriate mine call factors, and/or high grade cut values. This paper includes a discussion of fundamental mechanisms of cyanidation, preg- and assay-robbing, which underlie the phenomena Involved.

Jan 1, 1992