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By Christian Hoyme, Jochen Maurer, Hans Regler

Up to today, it has been very difficult to obtain qualitative and quantitative information about the status and production process of a construction site. It is becoming more and more important to be able to analyze this process so as to notice bottlenecks and interruptions on the site early on. The high costs of each shift in special foundation industry mean that making the wrong decision and/or interruptions can put the financial result at risk. Previously, keeping reliable data meant manual process documentation. This was done either by an additional staff member (incurring high additional costs for training, education, etc.) or by the equipment operators. The latter is critical, because they have to initiate every process step change, leaving no time to log data separately. Studies have shown that there are considerable deviations from the actual process steps. In this paper, a seamless, automated method will be introduced to analyze the construction process. This method recognizes each process step from the equipment data. The main purpose of the data recorded by the piling rig is the need of quality reports and now basis for the presented analysis. Here, a method was successfully transferred from theoretical computer science (compiler construction field) to find application for process recognition. Because the execution of works in special foundation construction can always be defined sequentially and therefore also practiced sequentially, recognition can occur step-by-step. Our method always recognizes the next step, so it does not have to monitor as much data at the same time. Individual trigger points are easier to define. Unlike solutions that are based on a global approach and allocate suitable process steps to data patterns, thereby also creating gaps, the presented method is always seamless. Furthermore, this method can be applied regardless of time or location provided that the necessary machine data is available, which is normally the case with production data logging. This means that construction sites even from the past can also be analyzed and the results used for comparisons. The first results from the analysis of a complete continuous flight augering (CFA piles) installation process of a construction site will be presented.

Sep 8, 2021

By Matthias Pulsfort, Jiarui Du, Torsten Wichtmann, Achim v. Blumenthal, Diethard König, Rowena Verst

The influence of the interaction between support fluid and soil, e.g., filter cake formation, on the shear stress transfer in the soil-concrete interface of diaphragm walls and bored piles is still controversially discussed. Actual research on the soil-concrete interface using bentonite suspensions indicates that shear stress transfer is underestimated by existing standards. Investigations on the soil-concrete interface using polymer solutions are rare. Therefore, complementary field investigations and systematic laboratory studies were conducted to analyse the soil-concrete interface using both bentonite suspensions and polymer solutions. Thickness and composition of real-scale filter cakes were investigated on several slurry wall construction sites, where bentonite suspensions were used. Direct shear tests (60 mm x 60 mm) were executed for soilbentonite mixtures with varying amounts of bentonite and different granular fines representing a realistic bandwidth of in-situ filter cake compositions. Larger direct shear tests (300 mm x 300 mm) with preceding horizontal penetration, subsequent vertical tremie concrete placement, and filter cake consolidation were performed using both bentonite suspensions and polymer solutions. The results support the view that shear stress transfer in the soil-concrete interface can be described by a wall friction angle in a range of 25° to 30° for bentonite suspensions and between 35° and 40° for polymer solutions in non-cohesive soils.

May 1, 2022

By Anthony T. C. Goh

"For deep excavations in soft clay, it is common to use jet grouting piles (JGP) prior to excavation to minimize wall deflections and ground settlement, and to prevent basal heave instability. In this paper, finite element analyses were carried out to assess the basal heave factor of safety for excavations in soft clay supported by JGP. Comparison of the factor of safety from the finite element analyses with limit equilibrium methods was then performed. Subsequently, to account for the uncertainties in the soil and JGP properties, a simplified reliability analysis procedure is proposed to estimate the probability of basal heave failure for deep excavations supported by JGP.INTRODUCTIONJet grout piles (JGP) are often used to prevent basal heave instability and to minimize excessive wall and ground movements associated with deep excavations in soft clay deposits (Shirlaw 2003; Wen 2005; Ou 2006). The jet grouting process which is carried out prior to any excavation works produces a series of short overlapping grout columns resulting in a “continuous” base slab (commonly termed as jet grout pile or JGP) below the final excavation level that spans across the entire excavation (Gaba 1990; Hsieh et al. 2003; Ho and Hu 2006). Typically, the JGP thickness ranges from 2 m to 4 m.The focus of this paper is on the assessment of basal heave instability for deep excavations in clay stabilized with JGP. Finite element analyses were first conducted to determine the basal heave factor of safety for deep excavations in clay with JGP. Comparisons were then carried out with factors of safety based on conventional limit equilibrium methods. Since the conventional factor of safety approach does not explicitly reflect the uncertainties of the soil and JGP properties, it is demonstrated in this paper that a simple reliability based approach (Hasofer and Lind 1974) can be used to assess the probability of basal heave failure.LIMIT EQUILIBRIUM METHODFor excavations is clay, the Terzaghi (1943), Bjerrum and Eide (1956) and Eide et al. (1972) methods which are based on bearing capacity theory, are commonly used to determine the basal heave factor of safety. Another commonly adopted method in Japan and Taiwan is the slip circle method which involves taking moments about the lowest strut level (JSA 1988; Hsieh et al. 2008; Luo et al. 2012). The slip circle method has also been applied for excavations with a JGP at the base by incorporating the undrained shear strength of the JGP. In the slip circle method, the basal heave factor of safety FSslip is assessed by taking moments about the lowest strut level (Fig. 1)"

Jan 1, 1900

By P. D. Arumairaj, B. Vani

"Micropiles are small diameter cast insitu reinforced grouted piles and it has been effectively used in many applications of ground improvement. It increases the load carrying capacity of soil and reduces the settlement. It is also used in strengthening existing foundations. In this study, the effect of Solid and Hollow micropiles on the load carrying capacity of footing resting on sand is studied. The effects of solid Micropiles are investigated by conducting experimental model studies. The parameters involved in this study include the position of pile, pile length and pile spacing. Load test was carried out on a model footing resting on sand with solid and hollow micropiles. Load test trail is repeated for footing on Micropiles with varying lengths of 10, 20, and 30 times the diameter and spacing equal to 5, 4, 3, 2 times the diameter. The load-settlement behavior of each case is compared. Optimum length and optimum spacing of both the solid micropile and hollow micropile are determined. It is also observed that the effect of micropiles in the peripheral of footing resists lateral displacement of soil underneath the footing. The micropile beyond significant depth becomes redundant.INTRODUCTIONA micropile is a small diameter (less than 300 mm) drilled and grouted pile that is typically reinforced - FHWA-NHI 2005 (Federal Highway Administration-National Highway Institution). It is constructed by drilling a borehole, placing a steel reinforcing element into the borehole and grouting it. Hollow micropiles are typically reinforced by solid central bar that occupies about onethird of the hole volume. The grout is placed by gravity, under pressure methods or by a combination of both (post grouting). Thus, micropiles can be considered as small drilled-shafts that are specially drilled and grouted.Historically, micropiles have been introduced in Italy as a foundation system mainly for retrofitting and underpinning of structures that had sustained damage during World War II and access for conventional piling equipment was not possible (Bruce, 1988). The second generation of micropiles is a pressure grouted piles with a central mono all thread bar (with diameter up to 89 mm). They are installed by using either an open or cased hole drilling method.A new generation of micropiles, termed Grout injection bore micropiles (IBOR), was developed in the 1980s. The IBOR, currently named hollow bar micropiles, utilizes a continuous all-threaded hollow steel bar as the drilling and grouting conduit, which allows drilling and grouting simultaneously without the need of a casing during drilling. A sacrificial (lost) bit with openings that allow for pressure grouting of the hole is threaded onto the end of the hollow bar and is left in place following drilling. A drilling fluid (air, water, or grout) is introduced through the hollow bar and allows the spoils to flush from the borehole opening. Upon reaching the required depth, neat cement grout is then injected under high pressure into the drilled hole to fill the annulus between the bar and the soil from the bottom to the top. Due to the grouting method employed, the shape of the hollow bar micropile is expected to have a bulb shape with an enlarged base."

Jan 1, 2015

By Mohamed A. Mansour, Ahmed M. Soliman, M. H. El-Naggar

"Grouted helical piles allow significant increase in pile capacity with low additional cost over that of conventional helical piles. They can be particularly advantageous in sites where installation disturbance can reduce or even eliminate the pile shaft resistance. For helical piles with slender shafts, a grout column offers increased buckling resistance under compression loading, and may reduce the potential settlement required to mobilize the bearing component of their plates. This paper investigates the performance of grouted helical piles installed in loose sand. Grouted helical piles were constructed and tested in a controlled laboratory environment. Helical piles with hollow pipe shaft and single helix were grouted during installation. The grout was injected into the soil under high pressure through two nozzles placed above the piles helices. The load test results showed significant improvement in the performance and load carrying capacity of the helical pile due to the formation of a cylindrical grout column along the entire shaft leading to a higher shaft resistance contribution to the total pile capacity. The results suggest that grouted helical piles with slender hollow shaft could be used to support large structural loads. INTRODUCTIONHelical piles are widely used as a deep foundation system for different engineering applications. They represent an attractive foundation option because of their cost effectiveness, ease of installation even in limited access areas, low levels of noise and vibrations, and their ability to be installed through ground water without casing. In addition, they allow immediate loading upon installation. Helical piles are installed into the ground by applying a mechanical torque to the pile head. The installation torque monitoring provides a kind of quality control during the construction of helical piles. It could be used in predicting the ultimate pile capacity using several capacity-torque correlations (Livneh and Elnaggar 2008; and Hoyt and Clemence 1989).However, helical piles installation can cause soil disturbance within the annular zone affected by the pile helices. This disturbance can introduce fissures within the pile cylindrical failure surface (Vesic 1971; Mooney el al. 1985; and Zhang 1999). Thus, the shear strength of the soil decreases along the affected zone. Bagheri and El Naggar (2013) evaluated the installation effects of helical piles in sand. They reported that as the helical blade proceeds into the ground, sand within the cylindrical path circumscribed by the helices experiences torsional and vertical shearing accompanied by sand displacement and stress changes. This process is more pronounced in the case of multi-helices and large diameter anchors. Bagheri and El Naggar (2016) evaluated the installation effects of helical piles in structured clay. They indicated that the behavior of the helical pile and its capacity are significantly affected by the degree of soil de-structuring induced by the penetration of the pile shaft and helices. In addition to the installation disturbance, helical piles have other drawbacks including; high potential settlement required to fully mobilize the bearing component of their plates, low buckling resistance of their slender shafts, and the incomplete rigidity of the coupling joints along the pile shaft that allow some lateral movement under compression loading (Vickars and Clemence 2000)."

Jan 1, 2016

By Robert R. Morrison

Alberta Piling Contractors very rarely are required to perform major marine construction in the prairies, so it became as a big surprise to AGRA Foundations Limited to be invited by Transalta Utilities Corporation to bid on a major marine project for the Sundance Cooling Pond Expansion at Lake Wabamun, Alberta. Even more of a shock, the work had to be undertaken during Alberta's harsh winter conditions with temperatures plunging to -30 C. Not a happy situation for prairie construction workers to be in, working from barges in the middle of a lake in the dead of winter. However, it is well known that prairie boys make the best sailors.

Jan 1, 1997

By Massimo Poggio, Gabriele Balconi, Andrea M. R. Pettinaroli, Mario Ruggiero, Riccardo Castellanza

Grouting technologies are ground treatment techniques used for modifying the behaviour of a mass of soil or rock by injecting a mixture. The sleeved port pipes (also called Tube A Manchette) are highly diffused for grouting treatment of coarse soils and fissured rocks. This paper describes a combination of jet grouting and rock grouting with MPSP (multiple packer sleeve pipe) technique that has been used to realize waterproof curtains under fluvial structures for a cascade hydro-power plant. This is composed by five mini hydro-power plants, placed along the Iskar River, in Bulgaria, and composed by a penstock followed by the power house, a spillway, and an earth dam containing the reservoir. The geology of the site is characterized by an upper alluvial deposit lying over the bedrock. In each site, similar treatments were carried out: an impervious curtain along the plant section, obtained by executing jet-grouting columns in the surficial alluvial layers and grouting the underlying fractured rock by means of port pipes. The temporary embankment, built during the works for protecting each site from the possible river floods, has been waterproofed and stabilized by reinforced jet-grouting columns. The grouting processes have been controlled and monitored by a computerized system. INTRODUCTION The Iskar river cascade hydropower plant is situated northern of Sofia, Bulgaria, and it is composed by nine plants. Actually five of them have been built and produce energy. Each plant is composed by a penstock followed by the turbine building, a spillway, and an earth dam that contains the reservoir. The Iskar rivers runs in a narrow valley characterized by diorite or diabase rocks, with an upper deposit of alluvial soil, composed mainly by gravel and sand. Each plant requires an impervious curtain under the structures and in correspondence of the earth dam: this has been obtained by means of a jet grouting treatment of the alluvial coarse soil, and a grouting treatment with cement mixtures of the underlying rock using the MPSP technology. During the construction of the structures, the site has been shielded from the river water by a temporary earth embankment that has been statically improved and waterproofed by jet grouting columns reinforced with steel tubes; this allowed to work without interruption even in case of flood of the Iskar river.

Jan 1, 2019

By J. Erik Loehr, Andrew Z. Boeckmann

"Poor drainage is a common cause of poor performance of earth retention systems, resulting in burdensome serviceability problems that can progress to outright failure of the retention system if not addressed. A drainage system consisting of filtered conical drains that can be installed through the face of an existing retaining wall and readily maintained was evaluated through tests of physical and numerical models. The physical models were constructed with different backfill materials in a container measuring 8 ft wide by 4 ft tall by 15 ft long. Tests were conducted by saturating the backfill under a constant water elevation atop the model, and then maintaining the water elevation until seepage from the drains reached a steady state condition. Pore pressures within the backfill and outflow from the drains were measured to facilitate calibration of numerical models that accompany the physical models. Results from the calibrated finite element models were used to develop design criteria for the drains. The design criteria establish the required drain spacing as a function of the height of groundwater above the drains and the diameter of the drain.INTRODUCTIONMany retaining wall performance problems are a result of poor drainage of the wall backfill. Consequences of poorly drained backfill include displacement and rotation of the wall face, including the extreme case of collapse, and seepage through the face of the wall, which is in turn associated with damage from corrosion, dry rot, and other forms of deterioration. A common approach to improve drainage of an existing wall is the installation of drainage features (e.g. “weep holes”) in the face of the retaining wall. Weep holes facilitate controlled seepage through the face, which relieves water pressure within the backfill and directs seepage to known locations in the wall face. Although installation of weep holes is relatively common, engineering methodologies for selecting the size (diameter) and spacing (along the wall) of facial drainage features are uncommon if not altogether non-existent. This paper documents tests of physical and numerical models of retaining walls with facial drainage features, including conventional weep holes as well as maintainable drains installed through the face and extending into the wall backfill. Results of the testing were used to develop generic design criteria, which establish the required drain spacing as a function of the height of groundwater above the drains and the diameter of the drain."

Jan 1, 2016

By Emre Biringen

"Results from a small-scale laboratory experimental program show the changes in the vertical stiffness and strength of a soft clayey soil adjacent to the shaft of an inserted pile (i.e. expansion of a cylindrical cavity). The experimental program provides a realistic axi-symmetric physical model of an element of a cylindrical pile and the surrounding soil. The study interprets the improvement and assesses its magnitude in vertical stress-strain-strength properties of a normally consolidated soft cohesive soil in response to preloading impact in the radial direction. The results verify that insertion of a cylindrical pile causes densification of surrounding soil in a radial direction due to change in stress state around the pile, and thus consolidating and stiffening of the soil.The test results indicate that most improvement in modulus and strength takes place within a distance of 4 times the radius of a pile, though significant improvement is realized to a distance of 8-10 times the radius, beyond where there is negligible effect. Settlement characteristics of the surrounding soil in a zone of 12 times the pile radius improve significantly after the formation of a cylindrical cavity. The miniature vane shear strength tests show a 1.5 times increase in a zone of 4 times the pile radius compared to the strength at 10 pile radii. The results also imply that the spacing of cylindrical piles should not be more than 4 to 10 times pile radius, so that the surrounding soil matrix may improve the vertical bearing capacity under any foundation or embankment loading.INTRODUCTIONThe engineering community is familiar with different techniques to improve the bearing capacity and settlement characteristics of weak cohesive and organic soils. Some of the in situ techniques to improve the properties of soft ground (e.g. soft clays) prior to placement of foundations are vertical preloading, deep cemenUlime mixing, stone columns, and grouting (Henn 1996; Moseley 1993). In addition to these methods, researchers have recently showed interest in achieving soft ground improvement by means of applying radial compression method for which different names exist including expanding pile (Kelleher et al. 2001 ), Preload™ Pier (Biringen and Edil 2003), and sand compaction pile (Lee et al. 2004). Handy (2001) has described how preloading can also be achieved by imposition of radial loading in soft ground with an expected improvement in stiffness. The idea behind the latter method is densification and consolidation of soft soil in the radial direction by controlled displacement for which the process can be viewed as a cavity expansion problem (Vesic 1972)."

Jan 1, 2005

By George Piscsalko

"Quality control of drilled shafts and ACIP piles is greatly dependent upon the practices of the site personnel. In many applications it is difficult to properly inspect the shaft prior to concreting, such as when the shaft is drilled under slurry. In other cases, such as ACIP piles, it is impossible to inspect the shaft in any manner prior to concreting. There are numerous methods currently available to assess the integrity of drilled shafts and ACIP piles. Each method has its advantages and limitations. This paper will compare the various available methods as well as introduce a new method for assessing integrity in drilled shafts and ACIP piles. This new method, known as Thermal Integrity Profiling, determines the integrity over 100% of the shaft both inside and outside the reinforcing cage by measuring the hydration temperature of the concrete along the length of the shaft. These temperature measurements can be made by either passing a thermal probe through a standard Cross Hole access tube typically 12 to 48 hours after concrete placement, or from embedding thermal wires within the shaft prior to concrete placement and monitoring them with unattended data collectors for 12 to 48 hours after concrete placement. This Thermal Integrity Profile method will be described in detail and several case histories will be presented. Additional testing methods which will be compared include low strain Pile Integrity Testing, and Cross Hole Sonic Logging. Advantages and limitations for each method will be discussed.IntroductionDrilled shafts and Augered Cast-in-Place (ACIP) piles have been increasingly used over the past several years due to several reasons including the reduced noise and vibration, speed of installation for ACIP piles, and the large axial and lateral capacities which are attainable for very large drilled shafts. ACIP piles are drilled and cast without any visual inspection. Drilled shafts can be cast in a dry hole which allows for inspection of the hole prior to casting, but the casting process is very difficult to nearly impossible to inspect with any accuracy. Drilled shafts are frequently cast under slurry as a means to stabilize the surrounding soils during the construction process. When casting a drilled shaft under slurry, it is very difficult to accurately inspect the hole prior to casting and it is equally difficult to inspect the shaft during the casting process. Many of the above mentioned processes are blind to inspection and therefore the chances increase for having defects present in the completed elements."

Jan 1, 2017

By Emad Farouz, Ehab S. Shatnawi, Charles Winter

The increasing demand for small deformations and high-capacity drilled shafts without enlarging drilled-shaft diameters has motivated the development and increased use of a base grouting (BG) technique. This technique has been demonstrated to improve drilled-shaft axial capacity, especially for shafts tipped into loose cohesionless soils. To date, there are a couple of documented design methods for estimating the axial geotechnical resistance of base-grouted shafts. However, there is no or lack of research that addresses the lateral response of such shafts. A base-grouted drilled shaft test program was carried out during the design phase of the Wisconsin I-94 Zoo Interchange reconstruction project. The test program included installing and testing one base-grouted shaft and one ungrouted shaft under both lateral and axial loading. Based on test results, it was concluded that the lateral behavior of the BG drilled shaft is significantly stiffer than conventional drilled shaft . Hypothetical method was developed to account for potential increased, however, the method should be verified with more lateral load test.

By Andreas Massarsch

Information Technology, IT, is rapidly affecting all aspects of private life and how professional activities are conducted. Probably the most important development is the Internet, which makes it possible to exchange information independently of time and geographic location. While traditional communication is based on limited availability to information, the basis of the new Information Technology age is abundance and unlimited access. IT has evolved into a powerful resource and new applications are being developed and introduced almost daily. IT influences every aspect of our private life as well as our business environment. If properly used, IT can become an important resource for planning and implementing construction projects more efficiently, at lower cost and with higher quality. Interactive Web Platforms are already being used for group collaboration on a global scale. As these can be used without programming knowledge and are user-friendly, Web Platforms make cooperation more efficient and stimulate members to actively participate. Another application of growing interest are Internet Platforms and electronic publishing, which can provide technical and other information in different formats and much cheaper than conventional books or proceedings.

Jan 1, 2002

By Frank Borda

Two recent projects were completed in Ontario, Canada for major hospital additions that involved excavation support of heritage masonry structures. Conventional continuous caisson wall schemes were replaced, with significant cost savings, by tied back shotcrete systems. Using a combination of conventional design and FLAC analysis, excavation support was designed to permit excavation in competent to weak soils that limited horizontal movements of the existing structures to between 3 and 8 mm. The use of vertical wall elements (micropiles) integral to the shotcrete wall to support both the vertical wall loads and the face of the excavation was deemed to significantly reduce lateral and vertical wall movements. FLAC analysis was used successfully to predict wall movements and optimize design. The shotcrete method proved to be flexible and adaptable to design changes during the project. This permitted convenient accommodation of changes to the building geometry after excavation support had commenced. In addition the method accommodated staged demolition and excavation support of portions of the existing structure at low cost, conveniently and without delays.

Jan 1, 2004

By RavikiranVaidya, Vishal Dhamecha

Low Strain Pile Integrity Testing has been used in India since 1990’s and several have tried to demonstrate the utility and benefits of this method. However, use of this technology was limited till 1998 as not enough data maybe was not available to justify its use and application on major infrastructure and real estate projects. The first author has done significant work in this method resulting in its use in practically all sectors of the industry that use concrete bored pile foundations as a supporting element. The paper explains various signal enhancers or modifiers involved in processing of low strain test data and its implication on the final output. It also describes how the method can lead to abuse or can provide poor interpretation if incorrectly used. The current effort is to demonstrate that data collection and evaluation becomes complex with changes in soil stratum and pile profile. The paper highlights the present testing practices and provides a guideline for classification of pile integrity into few simple categories in Indian context rather than writing complex interpretations.

Sep 1, 2022

By Charles Roeder, Amy Leland, Dawn E. Lehman

Concrete filled steel tubes (CFSTs) are composite members that are commonly used in many countries today. CFST components are used in the United States, but they are more common in Asia, in part because the connections used in Asia are quite labor intensive and there are not standard connections in the U.S. In addition, US design specifications are prepared by separate groups for structural steel and reinforced concrete structures and so composite systems that use CFST components are not overseen by a single group and as such there are several, conflicting design standards. In the US, steel tubes used for CFST are more slender (i.e., the diameter-to-thickness, D/t, ratio is larger) than some other countries, and labor practices (structural steel labor is different than reinforcing steel labor) also cause potential conflicts in construction. As a result, CFST has had some use in tall building construction in the US, but very limited use in bridge construction. A research program at the University of Washington has been in progress to address many of these issues with an eye towards universal design expressions, simpler, standardized connections and promotion of accelerated bridge construction (ABC). The research has resulted in recent changes to the American Association of State Highway Officials (AASHTO) bridge design specification as well as state departments of transportation (DOTs), which supports the increased use of CFST in bridge pile and drilled-shaft foundations. An experimental research study which investigate the flexural strength, shear strength and connections was conducted. These connections provide good performance under both seismic and gravity loads and address the concerns of US construction. These connections, their design rules and requirements, and their impact on composite behavior and system performance are discussed. These results permit rapid and economical construction of CFST bridge piers, piles and drilled shaft foundations. They encourage the use of more slender and economical tubes, while achieving the benefits of composite construction. INTRODUCTION Concrete filled steel tubes (CFSTs) are widely used for bridge and building construction in Asia, but the use of CFST in bridge construction is limited in the US. The historical use of structural steel and reinforced concrete in US bridge construction have resulted in more developed design expression for those construction methods, which has limited the use of CFST. Bridge construction in the US is inherently different than in Asia because of differences in codes, labor costs and construction practices. As a consequence, design and construction practices that are economical and practical in other countries may not be practical for US bridge construction.

Jan 1, 2019

By Nils Schneider, Marc Peters, Stefan Frey, Andrea Fluck

Due to the worldwide population growth, the development of sustainable infrastructure and the exploration of renewable energies plays a key role to handle the rising megacity trends and to limit carbon footprint. Herrenknecht AG is a leading manufacturer of Tunnel Boring machines and has constantly endeavored through its extensive Research and Development programs to address limitations faced by the civil engineering industry as regards to construction equipment capabilities. New mechanized technologies, mainly coming from the tunnelling industry, have been developed by Herrenknecht AG as an efficient alternative to conventional civil engineering, where tailor-made concepts are required to comply with restricted conditions onsite. Very often this innovation led technology capability has meant making construction processes safer due to minimal human intervention and also far more productive due to higher performance as compared to other latest or conventional methods of construction. The rising need for even higher building structures and large-capacity bridges involve the development of innovative deep foundation technologies for on- and offshore operation. Conventional methods like bore piles reach their technical and economic limits under certain conditions. For building shafts and foundations, the mechanized Vertical Shaft Sinking Machine technology (VSM) from Herrenknecht AG is a proven innovation and has now been used in various onshore infrastructure projects worldwide to construct a total of 94 circular shafts in depths of up to 115 meters. It operates below the groundwater level, completely remote-controlled from the surface in a diameter range from 4.5 to 18 meters. Subsequently Herrenknecht noted that Offshore foundations, especially in non-drivable ground conditions such as soft and hard rock (e.g. limestone, sandstone, mudstone, granite etc. or soft soil with high density) and shallow continental shelf (water depth approx. 20-60m), presented construction challenges and equally an opportunity for building high performance equipment. The latter construction conditions usually requires drilled installation methods for applications such as harbor enlargements, bridge foundations and foundations for offshore wind turbines. The Offshore Foundation Drilling technology (OFD®) is Herrenknecht’s latest innovation, incorporating our learnings from the VSM and full-face Tunnel Boring machines, and the OFD® enables a rapid and economical offshore installation in such variable ground and rock conditions. This paper will discuss the technology behind the new mechanized technology of VSM and Herrenknecht’s latest innovation of the OFD® along with their respective application fields in foundations construction. The paper will further present in details, their range of benefits to the construction industry.

Nov 1, 2022

By Lisheng Shao

Soil mixing and jet grouting have been widely used to support heavy structures such as tanks, cement silos, and storage buildings. Although the installation methods vary between soil mixing and jet grouting, the end product of soil-cement columns behaves similarly in supporting structure loads. In many cases, soil-cement mass treatment offers the owner savings over driven/drilled piles. This paper discusses the design methodology, production work, and quality control, with supporting figures, of a recent large complex tank farm project. The project consisted of constructing six above-ground steel storage tanks and an approximately 700-foot-long fill slope. The tank farm site is located in an industrial area of southern California, with highly variable subsurface conditions consisting of compressible soils and buried construction debris. The compressible soils necessitated that the new tanks be supported on deep foundations. A test pile program performed previously at the site showed that conventional driven concrete piles were not feasible because of buried construction debris, therefore a soilcrete system was proposed. Site design included evaluating the total and differential settlement and column group bearing capacity under both static and seismic loads. Extensive field and laboratory testing confirmed the design soil-cement strength and modulus of both the soil mixed and jet grouted soil-cement columns. The project operation and quality control programs are also included in this paper.

Jan 1, 2010

By Toshio Yonezawa, Helmut Florian, Herbert Kuh, Masamichi Aoki, Takao Koono, Franz-Werner Gerressen

"To increase the bearing capacity of the ground, soil improvement technique is often adopted. One advantage of soil improvement techniques is the fact, that the impact to the environment is low, as the system utilizes the existing soil. Recently, compressive strength of soil improvement gets more into the focus for the use of building foundation. To prevent brittle fracture, which is a weak point of soil improvement, fiber reinforced soil improvement has been developed. Laboratory tests were conducted to examine the fibers suitable for reinforced soil improvement, and examine the optimum mix design for fiber cement slurry. Based on the laboratory tests, polypropylene fiber and cellulosic viscosity admixture was selected. For the laboratory tests a scaled model of CSM mixing head was used to examine the dispersion of the fibers in the ground. Using the CSM mixing head, the outer periphery fibers of soil improvement seemed to be arranged in the vertical direction, toughness performance of the soil improvement could be improved. Furthermore, full scale field test was performed using actual CSM unit, modified to enable the use of fiber mixed slurry. The validity of the material as well as the toughness performance of the soil improvement, determined from lab test results, was confirmed. In addition, it was confirmed that fiber reinforced soil improvement can be constructed appropriately by CSM method.2 INTRODUCTIONSoil improvement technique to improve the strength and deformation performance of ground has been used for a long time. Cement improved methods, with the increase of the deep Mixing Method, which has been disseminated since the 1970's, was often used since. Cement used soil improvement technology has been utilized to stabilize excavations, slopes in embankment and much more. Recently, it can be used for preventing liquefaction by building soil improvement in a grid (Suzuki et al. (1996)), and also as basis of the structure by increasing the compression strength of soil improvement (Yamashita et al. (2011)). Cement used soil improvement method, a technique for mixing the in-site soil and cement, can effectively utilize natural resources, and it can be expected that its use will increase further in the future. Therefore, soil improvement technique will be able to minimize the impact on the environment. Cement improved soil is a mixture of soil particles and cement with high compressive strength but low tensile strength. Since tensile strength of soil improvement is low, brittle destruction occurs. Therefore, it is not possible to use soil improvement in conditions acting with bending stress. If a horizontal impact force occurs in the improved soil, the width of the soil improvement needs to be increased to reduce the bending stress. If preventing the brittle fracture of soil improvement, the width of soil improvement could be reduced, then less resources would be needed. In order to increase the tensile strength of the soil improvement, several studies for the mix of fiber and soil were performed. Victor (1992) indicates cracking deterrent effect by fiber based on laboratory tests. Moreover, based on laboratory tests, Hayasaki (1982) illustrated the effect on the tensile strength of the fiber types, the type of fiber, the diameter of and the length of fiber."

Jan 1, 2015

By Richard Hanke, Franz-Werner Gerressen

"The twin decked Alaskan Way Viaduct is a passage to Seattle’s downtown waterfront and of great economic importance to the city. In 2001, the Nisqually earthquake damaged the viaduct and led to the redevelopment of this corridor. The project includes two miles of 57.5 ft diameter bored tunnel beneath downtown Seattle and a stretch of new highway and overpass bridges at the southern tunnel entrance. State-of-the-Art special foundation equipment was mobilized for the project to perform a broad range of geotechnical construction. Applications included soil mixing and jet grouting for confinement cells around new bridge foundations, large diameter secant pile walls for the Tunnel Boring Machine launch portal along with an extensive jet grouting regime for ground improvements within the tunnel alignment. This paper will study the evolution and use of advanced special geotechnical construction equipment and describe its application at the Alaskan Way Viaduct Replacement Project.INTRODUCTIONThe evolution of geotechnical construction equipment continues through innovative applications and continued modification or enhancement of machinery. Similarly and in parallel, market expectations continually demand more in terms of construction speed and performance. Together, market demands and contractor innovation have led way to the development of specialty geotechnical construction equipment with capabilities previously not seen feasible or possible. Several examples of this scenario have recently developed during design and construction of the Alaskan Way Viaduct Replacement Project.The Alaskan Way Viaduct Replacement Project is a joint project between the Federal Highway Administration (FHWA), the Washington State Department of Transportation (WSDOT), and the City of Seattle. Three build alternatives were under consideration for replacing the Alaskan Way Viaduct: the Bored Tunnel Alternative, the Cut-and-Cover Tunnel Alternative, and the Elevated Structure Alternative. Ultimately, the bored tunnel option was selected as the best value approach. The project includes two miles of 57.5 ft diameter bored tunnel beneath downtown Seattle and a stretch of new highway and overpass bridges at the southern tunnel entrance. Several other associated improvements tie into this project that will ultimately lead to the complete demolition of the viaduct and redevelopment of Seattle’s waterfront."

Jan 1, 2015

By Emad Farouz

This paper presents a case history of a successful construction-phase pile load test program that optimized the pile design in challenging ground conditions at the Great Neck Wastewater Treatment Plant in the Town of North Hempstead in Nassau County, New York. The improvements and expansion of the wastewater treatment plant included the construction of several new structures to comply with new stringent nitrogen discharge requirements and new design flow. The challenging ground conditions included up to 20-ft thick organic deposits with weight of hammer blow counts and up to 14 percent organic content and tidal ground water that was near the ground surface. The foundation design evaluated various deep foundation alternatives and selected driven closed-ended pipe piles then filled with concrete as the most suitable foundation. The selection process included considerations of cost, risk, vibrations, noise, and schedule. The contract documents utilized an innovative approach of performing an optimization load test program that was implemented during construction to optimize pile lengths and reduce potential vibration and construction schedule. This paper discusses the details of the successful load test program including static testing, dynamic testing, and the innovative contracting approach utilized to implement the construction phase load test program. It also discusses the successful development and implementation of driving criteria for production piles and construction challenges. The successful load test program resulted in savings of several hundred thousand dollars, optimized schedule, and lower environmental impacts.