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By W. D. Monaghan, A. J. Kwitowski, A. L. Brautigam

Teleoperation is a technology that can provide significant health and safety improvements in mining operations by locating machine operators hundreds of meters away from the face area. The US Bureau of Mines recently developed a teleoperation system for continuous mining and haulage equipment. This system features near real-time closed-loop control. A prototype system was developed and demonstrated. This system could be used in thin-seam applications down to 36 in (914 mm). Provided are details of the teleoperation system, the results of testing and the expected applications of this technology.

Jan 1, 1996

By Antoni Czubak

It is difficult to simulate properly the vibratory transport. One does not know how to describe the influence of a bulk material layer on the transporting trough. There are few approaches, but none is satisfactory enough. Author proposes to apply a model of a dynamic dumper which simulates periodical collisions between material and the trough, when they are coming to the contact after the free flight of material above the trough. Computer calculates average speed of transported material and handling output as well. When the quantity of material on the trough is known, then the force of the dynamic dumper could be calculated. This force together with the exciting force of the vibrator are introduced into equations describing the model of a mutti- mass conveyor. The basic goal of simulation is to find the required exciting force and the power of an electromagnetic vibrator. it is possible to find optimal data of designed elements of vibratory conveyors as well.

Jan 1, 1996

By Deepak Malhotra, Linda K. Baltich

The minerals business is dynamic and competitive and the economic viability and/or profitability of any mineral company depends on maximizing recoveries while minimizing costs. In order to achieve this goal, it's essential that you have a clear understanding of the current status, including strengths and weaknesses, of the operation. The authors have developed a systematic approach to plant auditing which we have used successfully at several operations. The strategy presented in this paper can be tailored to fit a wide range of audits. This flexibility is a key feature of the approach.

Jan 1, 1989

By S. K. Kawatra, T. C. Eisele

Although column flotation is known to be more effective than conventional flotation for cleaning fine coal, little attention has been paid to the considerable sulfur removal potential of this process. Whereas conventional flotation can only with difficulty remove pyritic sulfur from coal, flotation columns can make this separation readily due to their greater selectivity. This project has used a modified flotation column to remove pyrite from fine coal. This column has been shown to be capable of removing 70 to 85 percent of the pyritic sulfur from coal while recovering 80 to 85 percent of the total calorific value. However, the remaining pyrite is too finely disseminated to be readily removed by physical means. Currently, experimentation is in progress using bacterially-catalyzed dissolution of pyrite in acid solution to remove ultrafine pyrite and aid in the removal of coarser pyrite inclusions.

Jan 1, 1988

By St. E. Deák

There is a large preoccupation concerning the development of expert tools (ET) in the mining industry, in order to minimize the impact from waste dumps and processing residues on the environment. In this paper, the authors present a new approach for the development of an expert tool for each area under study, in order to minimize production and disposal of mining wastes on the environment, by taking into account the DKRControl method as well as the Ecomining principles, regarding among others hazard identification, impacts and monitoring. Due to the complexity of this topic a reliable ET requires input from a number of interested stakeholders. The design and management of a mining waste disposal site over its entire life cycle is also considered very important.

Jan 1, 2008

By G. Oswald

The fatty acid flotation process has been used to produce phosphate for decades, yet the chemical mechanism involved has never been thoroughly investigated. A basic knowledge of the process is lacking, and as such, industry has had to develop their own guidelines for the design and operation of conditioning and flotation equipment. These guidelines are the result of many trial and error attempts, and are not by any means universally endorsed. There are almost as many opinions about how to operate a plant as there are practitioners of the art. This paper covers the currently recommended rules for design as viewed by one practicing phosphate metallurgist.

Jan 1, 1993

By Z. Zhang, R. G. Reddy

The viscosities of industrial lead slags of varying compositions were measured as a junction of temperature using a Brookfield viscometer. Based on the experimental data obtained from this study and based on other investigations reported in the literature, an expression was developed to correlate the viscosities of industrial lead silicate slags as a function of composition and temperature. The effect of each individual slag component on the variation of the slag viscosity is identified. The composition dependency of lead silicate slag viscosity is discussed. The calculated results using this viscosity expression are in good agreement with the measured data. Key words: Viscosity, Lead silicate slags

Jan 1, 2003

By Thomas E. Shufflebarger

Glass sand is a virtually pure, fine- to medium-grained, quartz sand. It is produced in 25 states from a variety of chemically different source rocks. Deriving their raw material largely from either friable sandstones or loosely consolidated sands, 59 operations produced 14.9 million tons of melting sand in 1976. About one-third of this tonnage was obtained from the Oriskany and St. Peter Sandstones. Glass-sand prospects are discussed in this paper with regard to chemistry, environment, transportation, and costs. Demand for a quality product will range from 36 million to 46 million short tons in 1995.

Jan 1, 1978

By S. R. Abt, J. D. Nelson, G. M. Smith

An empirical investigation was conducted to formulate a design criteria for predicting the beach profile of hydraulically deposited tailings. Field data were obtained from mining operations producing gold sulfides, silver, molybdenum, copper, platinum, and uranium. Site-specific parameters were collected that included the beach slopes, tailings soil properties, slurry properties, and the slurry distribution system characteristics. Each of the beach profiles were dimensionlessly plotted, and regression expressions were computed. It was determined that either a power expression or exponential expression closely predicted each beach slope. A general power expression and a general exponential ex¬pression were developed resulting in a design criteria. A procedure was formulated to determine which expression, power or exponential, is applicable to any specific site. A slope designation chart was developed as a function of the discharge, the tailings critical tractive shear stress, and the inertial forces exerted by the slurry on the beach.

Jan 1, 1987

By K. L. Branham, D. W. Steeples

Surface collapse over abandoned sub- surface coal mines continues to be a problem in many parts of the world. High-resolution P-wave reflection seismology was successfully used to locate water-filled cavities in a 1-m (3-ft) thick coal seam at depths of 9 m (29 ft) in southeastern Kansas. A dominant frequency of 275 Hz was attained enabling us to delineate the top of the coal seam. To our knowledge, this study is one of the first to locate water-filled coal mine cavities at depths of less than 30 m (100 ft) wing high-resolution P-wave seismic reflection techniques.

Jan 1, 1987

By Qun Wang, Elena A. Alonso, Janusz S. Laskowski

Primary normal long-chain amines are insoluble in saturated brine. Their colloidal solubility (dispersion) in concentrated electrolyte solutions is strongly affected by the presence of surfactants (frothers). This paper shows that a better usage of alcohol type surfactants, which are commonly used in potash ore flotation as frothers, can significantly improve the flotation of both coarse and fine sylvite particles. A new process of potash ore flotation is developed, which includes premixing an effective frother with an aqueous solution of amine or emulsion of extender oil containing amine. With such a combination of flotation reagents, KC1 particles up to 5 mm in size float very well in the short flotation column, and particles up to 2 mm float in a mechanical cell; when used to treat fine fraction-containing sample, this method may as well provide an improved concentrate grade.

Jan 1, 1995

By J. P. Savely, D. E. Nicholas, R. D. Call

Slope stability is a probabilistic phenomenon and as such should be analyzed with probabilistic methods. Fracture orientations alone, insufficiently model the rock mass. Other parameters describing the fracture set characteristics are required with distributions that can be sampled to fit mathematical stability models. Important considerations are length, spacing, dip, waviness angle, and overlap. These parameters are of major concern in design and are difficult to measure. Reasonable estimates of the characteristics can be used to provide distributions.

Jan 1, 1977

By Kenneth J. Reid, Marian S. Stachowicz

A preliminary evaluation of a new in-stream particle size analyzer has been carried out using materials obtained from a taconite plant in Northern Minnesota. Results are reported for bench scale, pilot scale and full scale tests, the latter being carried out in a taconite plant concentrator. The unit employs a novel scanning laser microscopy principle and details of the equipment configuration and operating principles are presented and discussed. Data acquisition is via an eight channel digital electronic system and particle counts are collected on the basis of reflected light pulse time intervals which are a direct measure of particle size. Output is available as an eight point individual or cumulative size distribution or as computed averages. The practical aspects of sample point location and flow requirements for reproducible results are outlined and discussed.

Jan 1, 1990

By L. A. Morley, S. C. Gambrell

Behavior of a jour-leg shield design used on a soft floor in an operating longwall system is presented. The shield examined in this study was constructed having a split base and a split caving shield. Attention is focused on other-than-normal loading on the canopy and its effect on deformation of the lemniscate links. Examples of the magnitudes of typical bending and twisting deformations are given. Schematics of the canopy, caving shield, and lemniscates showing important forces and moments are presented. Approximate minimum values of the forces and moments required to produce the deformations are calculated based on the mechanical properties of the material. The need for use of more inclusive three-dimensional design techniques is demonstrated.

Jan 1, 1991

By P. T. Kane, O&apos

Capital and energy are the dominant cost factors in nickel production from laterites. Since the 1973 energy crisis, pyrometallurgical developments have been oriented towards lower cost sources of energy and higher grade ores and hydrometallurgy towards higher recoveries and greater flexibility in types of ores treated. Energy recuperation offers some potential, but at a price. 'The lower energy acid leaching process is indicated to have the greatest potential, particularly with its inherently high cobalt recovery.

Jan 1, 1979

By Raj K. Rajamani, M. K. Abd El-Rehman

The planetary mill is very much suited for the ultra-fine grinding of mineral fillers. Ultra-fine grinding here refers to grinding powders to a size range 5-1 0 rnicrons. Such powders enhance the quality of the final product. The operation of a specially built planetary mill is described. It is shown that a target size of 5 rnicrons can be reached in a few hours using the dual drive planetary mill. A centrifugal field of 37G is generated by the gyration arm of the mill. The design allows the desired setting of canister critical speed. The ultra-fine grinding of alumina, titanium dioxide, hematite, magnetite, kaolin and silicon carbide are described. Also, the continuous operation of the mill is shown.

Jan 1, 2003

By A. S. Mallicis, Li Xiawoei, P. W. Weiblen, I. Iwasakl

Platinum group metals (PGM) are often found in close association with arsenide and sulfarsenide minerals in copper-nickel bearing gabbroic rocks. Major losses of platinum in flotation have been attributed to the susceptibilities of the arsenic minerals to oxidation and subsequent losses of their recoveries in cleaner flotation stages. The use of a nitrogen atmosphere in grinding and in flotation, the effectiveness of activation for improving their floatabilities, and the role that electrochemical interactions play not only between grinding media and minerals, but also among different minerals, are discussed.

Jan 1, 1989

By Pradip

The development of highly selective mineral processing reagents, which are not merely metal-ion specific, but specific to the particular mineral surface structure, is essential for the exploitation of relatively more difficult-to-process ore deposits, in particular for the separation amongst minerals having the same constituent ion. Both the choice of the functional group as well as the molecular architecture of the reagent determine its selectivity. Several examples are presented in this paper to illustrate the concepts of structure specificity and molecular recognition at mineral surfaces - the concepts crucial to the advancement of the emerging science of reagents design. Recent advances made in the understanding of molecular interactions involved in the synthesis of biomineralized materials are discussed so as to delineate the utility of this approach in the design of selective reagents for mineral separation.

Jan 1, 1994

By S. N. Mukherjee

Maintenance of equipment in Longwall faces plays a vital role in face performance. This is more prominent when shortage of spare parts and trained personnel occurs. A study was made in an operating Indian Longwall face for identifying the types and meantime between failures. Though the duration was not enough and study was not very elaborate, it revealed certain interesting facts. The machine availability was found to be poor, though a maintenance schedule was followed. Failure of simple parts like AFC chain connectors even resulted in loss of production of 10 times the complete chain cost. This pinpoints that a proper maintenance schedule is to be developed considering the human factors and local conditions existing in the particular country. Operations research techniques could be used in the process.

Jan 1, 1989

By Donald S. Skufca

This chapter focuses attention on major factors pertaining to plant design and general arrangement of equipment. Considered are efficiency of operations, coordination of maintenance and repairs, plant testing of reagents and possible future plant expansions. The design and general arrangement of equipment considers accessibility for maintenance and isolation for repairs, minimum personnel for operations and cleanup, safe working conditions with minimum interruptions to operations. The constant introduction of new reagents requires eventual plant testing and the manner of isolating a “line” or part of the facilities to allow comparisons in the testing of new reagents is discussed. As technology improves and process changes occur, additional equipment or plant expansions are inevitable. Space for these eventualities must be considered while the general arrangement drawings are in the development stages.

Jan 1, 1986