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By Garland Likins, Gray Mullins, George Piscsalko

"Quality control of drilled shafts is greatly dependent upon the practices of the site personnel. For drilled shafts cast under slurry, inspection of the hole prior to concreting is very difficult or impossible. There are numerous non-destructive test (NDT) methods currently available to assess the integrity of drilled shafts. This paper will discuss the theory and use of an emerging NDT technology known as Thermal Integrity Profiling (TIP). The Thermal Integrity Profiling method measures the elevated concrete temperatures that occur during the hydration process. These temperature measurements are made along the length of the pile and can determine the integrity over 100% of the pile cross section, both inside and outside the reinforcing cage. With the known shaft volume information, TIP can evaluate the effective shaft radius at each measurement location. With the increased use of TIP on highway projects, there is a need to have standard criteria for shaft acceptance. Shaft acceptance criteria can be based upon thermal measurements and subsequent analysis of the data to determine the average shaft radius, local concrete cover, and cage alignment. With this additional information obtained via the thermal testing method, acceptance methods based upon concrete cover can be developed. In this paper the Thermal Integrity Profiling method will be described, results from a case history will be discussed, and an acceptance criteria based upon concrete cover will be proposed.INTRODUCTIONDrilled shafts are an attractive foundation element in many applications due to their large axial and lateral capacities. When drilled shafts are cast in a dry hole, it is possible to inspect the hole prior to casting, allowing for very basic level of quality control, although the shape of the completed element is still unknown without some form of post construction testing. When drilled shafts are installed where soil conditions are unstable, the shafts will often be cast under slurry to support the surrounding soils during the construction process. When casting a drilled shaft under slurry, it is very difficult to impossible to accurately and efficiently inspect the hole prior to casting concrete and it is equally difficult or impossible to inspect the shaft during the casting process"

Jan 1, 2016

By Brandon M. Robinson, Osman F. Besler, Dominik Gaechter

With the increase in population over the last decade, and anticipated population growth over the coming years, Norway is making significant investments in the Country’s infrastructure. Part of this investment in development starts with the Intercity development project in South-East Norway, which is the largest transport project in Norway. The Intercity Development project consists of 270 km (167 mi.) of new doubletrack rail, capable of train speeds reaching 250 km/h (155 mph). The new stations are centrally located in the major cities, in South-East Norway, to provide the benefit to as many citizens as possible. The goal of the project is to reduce the increase in traffic, which is coupled with an increase in population, and reduce the travel times between the cities. The Intercity Development Project has an anticipated completion date of 2034. The Sandbukta-Moss-Såstad (SMS) project, part of the Intercity development, includes 10 km (6.2 mi) of new double-track railway and is situated on the Østfold Line, near the city of Moss, Norway shown in Fig. 1. The 10 km SMS-section covers three open stretches and two tunnels, including 630 m (2,066 ft) substructure for double-track railways on the open line at Sandbukta. The Moss tunnel is a 1720 m (5,643 ft) long tunnel from Sandbukta to Moss center, including a 420 m (1,378 ft) long concrete culvert. The new Moss station includes an 800 m (2,625 ft) long station area. The Carlberg tunnel is a 2350 m (7,710 ft) long tunnel from Kleberget to Carlberg, including a 200 m (656 ft) long concrete culvert.

Sep 8, 2021

By Soorkty Elarabi

The aim of this paper is to discuss the impact of end bearing plate on the capacity of micropile. Preliminary studies have been made in Sudan in specific area of cohesive soil. Experimental works were carried on a number of micropiles with and without end bearing plate. Same diameters, lengths and techniques of placing cement grout are considered, there after the axial load test applied to find out the capacities of micropiles in both cases. Deduced results in each case show that the end bearing plate has no positive impact on micropile capacity.

Oct 1, 2022

By Leykam Chris J., Jacobs Scott. A.

"Construction of the New NY Bridge over the Hudson River 25 miles north of New York City is one of the largest civil infrastructure projects presently underway in the United States (formerly Tappan Zee Hudson River Crossing). The $3.14 billion Design-Build contract is also the largest ever awarded by the state of New York using an Alternative Project Delivery method, and the first major public project to use Design-Build. The new 3.1 mile long bridge will replace the existing Governor Malcolm Wilson Tappan Zee Bridge with a modern twin crossing featuring: Iconic side by side cable stay main spans; significant deck widths accommodating eight lanes of regular traffic, wide shoulders, and a shared use pedestrian and bike path; foundation with excess capacity to fully support a future rail bridge; more than 1,000 large diameter pipe piles driven in deep glacial deposits; drilled shafts installed through steep blast-rock slopes on the east shore landings. Geotechnical challenges included varied bedrock and glacial till surfaces with steep slopes and depths in excess of 750 ft.The purpose of this paper is to highlight major features of the New NY Bridge project with specific focus on the design and construction of the foundations supporting the approach and main span structures from abutment to abutment, provide background on alternative project delivery in NY, as well as provide an overview of the design-build process as it was applied to foundation delivery.The 3.1 mile Governor Malcolm Wilson Tappan Zee Bridge was constructed across the Hudson River connecting Nyack and Tarrytown (Rockland and Westchester Counties). Construction started in March 1952 and was completed in 1955 for a cost of $81 million. The seven lane crossing first opened to traffic on December 15, 1955 and coincided with the opening of a 28 mile segment of highway I-87 / I-287 between Suffern NY and Yonkers NY. The bridge is part of the extensive 574 mile New York State Thruway road system owned and operated by the New York State Thruway Authority (NYSTA)."

Jan 1, 2016

By Amanda R. Parry, Chris R. Pray

Predicting and modeling the soil structure interaction of laterally loaded piles with significant unbraced lengths is one of the challenges faced in designing many waterfront structures. Designers often rely on pile specific design software to calculate forces in an embedded pile and then couple that with either a structural design software to capture the behavior of the rest of the structure or use potentially overly conservative assumptions to omit modelling the piles entirely. Given that some projects have hundreds of piles coupled with hundreds of loading conditions, the shuttling of results from the structural analysis software into the pile analysis software can become cumbersome, difficult to track and manage, and prone to user input errors. An alternative approach recently used on two large marine infrastructure projects consisted of calibrating a structural analysis software to replicate the resultant outputs from a software developed specifically for pile analysis. This calibration was done using thoughtfully placed springs along a pile modeled in the structural analysis software to replicate the soil-structure interaction of the piles. The focus of this paper will be on the methodology used to calibrate the two software programs and an evaluation of the results which showed close agreement. Based on the two case studies, calibrating a generic finite element analysis software via this method should be considered as a reasonable and time saving design approach for pile-supported structures.

Sep 8, 2021

By K. Madhusudan Reddy

Pile response under combined uplift and lateral load is very important and it is imperative to evaluate the effect of combined loading and only few studies were reported on pile behavior under combined uplift and lateral loads. Model pile made-up of aluminum having an outer and inner diameter of 25.4 mm and 19.4 mm respectively is used. Dimensions of the model steel tank are fixed as 1.0 m x1.0 m x 1.2 m (depth) to avoid the boundary effects under combined lateral and uplift loads. Experiments were carried out on single piles at isolated uplift, isolated lateral loading and combined lateral and uplift loading, embedded in sandy soil. Results indicate that load?deflection behavior is nonlinear for isolated uplift and lateral load tests as well as in case of combined loadings. It is also observed that the behavior of piles under isolated loadings is substantially different when compared to combined loading.

By G. W. Plant

This paper describes the design philosophy and construction details of piles between 25m and 32m deep to support 160m high and 110m base diameter cooling rowers for a major power station. It is sited on deep expansive soil where a vast plantation of Eucalypts had been felled. The depressed water table is expected to rise, leading to swell of the soil and uplift forces on the piles. These forces, combined with the complex loading from the cooling towers, led to design tensile loads up to 20MN (2 000 tons) per pile. When competent stable material was present hand excavated underreams 3m in diameter were constructed for the piles sup-porting the shells. However, in some areas it was not possible to form an effective underream and an innovative solution was sought. This comprised unstressed dowels in the underlying sandstone which were formed by percussion drilling through void formers cast into the piles.

Jan 1, 2010

By Kevin Green, Iván Contreras, Aaron Grosser, Jon Ausdemore, Rachel Leier, Amr Ragy

"Construction of a new tailings dam was required to increase tailings storage capacity at a trona mine near Green River, Wyoming. The new dam was founded on overburden soils underlain by both fractured and competent bedrock. The stored tailings and water had high salt content, resulting in salty seepage water. To reduce the impact of the salty water on groundwater and the Green River, the design of the new tailings dam included a 257,260 SF (23,900 m2) seepage cutoff extending into competent rock.An extensive subsurface characterization was performed prior to completing the design and suitable seepage cutoff methods were evaluated. The approach selected was a full replacement panel using hydromill and clamshell for construction and self-hardening slurry (SHS) for the wall material. Laboratory testing was performed and ongoing monitoring has continued to evaluate the hydraulic conductivity and seepage cutoff performance in the briny environment.The paper includes project background, the collaborative approach and outcomes of the QA/QC program, and the monitoring results for the seepage cutoff wall.PROJECT BACKGROUNDCiner Wyoming, LLC (formerly OCI Wyoming, LLC) owns and operates the Big Island Mine facility near Green River, Wyoming. This underground trona mine has produced soda ash since 1962. The Greater Green River Basin covers much of southwestern Wyoming and extends into northeastern Utah and northwestern Colorado. The Ciner facility is located in the Green River Basin, which is part of the Wyoming Basin physiographic province. The Green River runs to the west and the south of the Ciner facility.Beginning in the early 1990s, Ciner primarily disposed tailings underground in mined-out panels. However, in recent years, underground storage has become limited and some disposal has transitioned to the ground surface. Long-term planning revealed a need to expand Ciner’s surface tailings disposal capabilities. Pond 2, a previously permitted disposal area, was identified as the most viable location for a storage facility. The Pond 2 site is directly north of the Ciner plant facilities, northwest of the active Upper Delta tailings storage facility, and northeast of the Green River (Fig 1)."

Jan 1, 2016

By Ernest Naesgaard

Post-grouted micro-piles were used for the seismic upgrading of the Vancouver International Airport Domestic Terminal Building (DTB). The micro-piles provided vertical resistance to both uplift and compression loads to supplement the existing timber pile foundations ability to resist the earthquake induced forces, and to provide foundation support at locations where the installation of traditional driven piles was difficult. This paper describes the site conditions, design rationale, installation method and quality control testing procedures. Site and Subsurface Conditions Vancouver International Airport is located within the central portion of Sea Island, Richmond, British Columbia (Fig. 1). Sea Island is bordered by branches of the Fraser River on the northeast and south sides and the Strait of Georgia along the west side. The natural grade of the island is part of a large delta that has been built up over several thousand years. The general pattern of sediment deposition has followed the direction of the Fraser River flow from east to west, and has built up soft sediments of about 200 m thickness at Sea Island (Luternauer, et al. 1993, Mathews and Shepard 1962). The original grade in 1962 prior to the existing Airport Terminal Building development was at about geodetic elevation 1.1 m with a grass and topsoil cover.

Jan 1, 2004

By Alan D. Fisher

Amtrak made a decision to replace an aging bascule bridge with a vertical lift bridge for their crossing of the Thames River in New London, Connecticut. The new lift bridge occupies the same alignment and shares the same foundations as the bascule span. During construction the deep foundation caisson supporting the bascule span settled and tilted. Investigation into possible reasons revealed interesting historical facts, both of the construction of the innovative open well caisson foundations and of the state-of-the-art in tremie concrete placing methods in use at the turn of the century. This paper describes both of these topics.

Jan 1, 2013

By Musbah A. Hasan, Ahmed M. Nasr, Fauzi Jarushi

Many transmission towers, high-rise buildings and bridges are supported by piles. These structures may be subjected to large lateral loads. Therefore, experimental investigations on model piles under lateral loads were conducted in uniform dry sand. Small-scale model tests were carried out considering the influence of pile length, pile diameter, sand density, roughness of pile surface and vertical load on the lateral resistance of a pile. Furthermore, the effect of pile load eccentricity (e/L) on the ultimate lateral resistance was studied. Investigations, of the influence of various parameters on the magnitude of the coefficient of subgrade reaction (nh), were also performed. It was found that the lateral load capacity of piles increases with increase in pile length, pile diameter, pile surface roughness and increase in the sand density. The results also showed that the coefficient of horizontal modulus of subgrade reaction, (nh), decreases with deflection increase. From the results, the coefficient of subgrade reaction for a smooth pile embedded in medium dense sand would decrease by (134%) when the lateral pile head deflection (yg) changes from (2% to 5%) of pile diameter.

Jan 1, 2017

By Mu Chen, Ye-Shuang Xu, Dong-Wei Hou, Shui-Long Shen, Huai-Na Wu

"This paper presents a laboratory investigation on the mechanical behaviors of the cement-clay admixture improved by polypropylene fiber. Cement can significantly improve the clay admixture. The fiber additive also improves the strength and ductility of the improved clay. The Unconfined Compression Strength (UCS) of the polypropylene fiber-reinforced cement-clay presents an overall trend to grow with the increase of fiber length. The improved clay reached its peak strength at the fiber content of 0.5%. Then the UCS of the improved clay will slowly reverse if the fiber content continues to rise. For study of curing time, improved clay behaves better in its early strength, but an inhibition will be brought about if fibers are excessive.INTRODUCTIONGround improvement technology is essential for construction of structures in soft ground. Some traditional techniques often cost much but result in little. For instance, along the coastal region of China, soft ground is often improved by backfill with high quality sandy soil transported far away, leading to high additional haulage costs and long construction period. Reutilizing the excavated soil as backfill or subgrade after treatment, by contrast, will be more economical and effective (Hufenus et al., 2006). Many researches have been conducted to improve the compression strength of soft soil, among which, the method of mixing the soft soil with cement and fly ash is one of the most common ways (Kolias et al., 2005; Horpibulsuk et al., 2009; Porcino et al., 2012). It is known that soil resists well against compression and shear force but behaves poorly in resistance to tension. Therefore, utilizing tensile elements such as fibers and strips to improve the tensile strength will be effective because of its strength isotropy, better durability and cost effective (Haeri et al., 2000; Kaniraj and Havanagi, 2001; Consoli et al., 2010)."

Jan 1, 2015

By Bengt H. Fellenius

An upgrading and straightening of a highway included building a bridge across a small river. A routine site investigation was initiated to determine the conditions for designing the foundation of the bridge. The proposed bridge was a two-lane highway bridge in one span with a total length of 30 m (100 ft), as indicated in Fig. 1. It was to be placed about 20 m (66 ft) upstreams of the bridge for the existing highway. The site investigation included one boring at each abutment with soil sampling and in-situ vane testing and placed about halfway up the slope from the small river at ground surface elevation + 54 m. Within the investigated maximum depth of 40 m (130 ft), the soils at both borehole locations consisted of a thin clay crust over a thick deposit of soft sensitive clay with a natural water content of about 70 % and a liquid limit of about 60. The undrained shear strength below the crust was about 20 KPa (400 psf) and increased slightly with depth. The sensitivity was high, about 40.

Jan 1, 1987

This manual provides basic practical instruction on the inspection of driven piles. It covers the essential components of pile driving, such as the pile driving hammer, hammer accessories, the pile and soil, and frequently encountered test methods in an uncomplicated, yet knowledgeable, and practical manner. Insight is given into the methods of installing the foundation, dealing with the cranes which do the lifting, the hammers which do the driving, the leads that guide the hammer and pile, the compressors which provide the external power when required, and finally prevalent analysis tools and testing instrumentation and procedures which enable you, the Inspector, to do your job. This DFI Inspector's Manual for Pile Foundations will help the Pile Inspector who has limited knowledge of pile foundations. Perhaps this Inspector has been pressed into service at a moments notice; a few helpful hints and suggestions to him are desperately needed and he can look here for the basics. It is also useful for the experienced Pile Inspector as a reference guide. However, this manual is not a detailed check list of every possible scenario and detail which could ever be encountered. There are other sources available which give more detailed descriptions (and should be consulted by the Inspector when appropriate; a list of this additional reference material is provided and suggestions made in appropriate chapters of this text). The current manual is more a brief "textbook overview" with some of the more important aspects given at least some emphasis so that the Inspector has some direction and hopefully helps to produce a safe, yet economical, foundation.

Jan 1, 1997

By Bruno Vingiani, Alessandro Bertero

"The use of Artificial Ground Freezing (AGF) for temporary soil strengthening and seepage control is an effective alternative to grouting when dealing with soils whose degree of finesses would imply the use of highly expensive chemical grouts. However, compared to grouting, the application of this improvement technique usually needs a more accurate preliminary soil investigation campaign and a design assisted by specific calculation software. Besides a general description of the main features of this technique, the paper will describe a recent application of AGF carried out in Rome to underpass an existing metro station.INTRODUCTIONNatural ground freezing occurs seasonally or permanently (permafrost) in some areas of the globe close to the poles and can negatively affect the engineering performance of underground structures. On the other hand, Artificial Ground Freezing (AGF) is man-made controllable freezing process that can be used in foundation engineering to temporarily strengthen the ground and create a barrier to the passage of groundwater. During the process, the heat is extracted from the soil in a cylindrical shape around a number of freezing pipes installed into the ground. This action produces columns of frozen soil, which expand gradually till they merge and create continuous frozen wall. The thickness of this barrier can be regulated according to the specific project requirements. Nowadays, AGF technique is applied to a wide range of foundation engineering problems where soil stability and groundwater flows are an issue (Pimentel et al. 2011, Haß and Schäfers, 2013). Typical applications include the temporary stabilization and waterproof of the ground around the excavation profile of mined tunnels until the construction of the final lining (Figure 1).The case history described in this paper deals with a recent application of AGF carried out during the construction of metro Line “C” in Rome. Specifically, this technique has been applied to allow the construction of two single-track mined tunnels running underneath an existing metro station belonging to Line “A”. In that case, the AGF has been evaluated by the Designers as the only possible solution for improving the mechanical and hydraulic characteristics"

Jan 1, 1900

By Abhijit Saha

"Two analytical closed-form elastic-rigid-plastic solution methods to predict the rigid foundation behaviour on stone-column reinforced soil are compared, both of which takes into account the stone material yield within the host soil according to stress-dilatancy theory. These are the mechanistic methods developed by the author (2004, 2005) [that presently incorporates the dilatancy angle as per Schanz and Vermeer (1996)] and that developed by Pulko and Majes (2006), that takes into account the column yield as per Rowe dilatancy theory. Since optimal design of stone column necessitates optimum stress concentration on column, which is generally composed of dense gravel with/or without sand, the vertical stress on granular column is often close to its peak strength and the material dilates. To arrive at closed-form analytic solution to this complex soil-stone column interaction problem, some common assumptions like axi-symmetric soilstone column ‘unit-cell’, elastic host soil and rigid-plastic Mohr-Coulomb stone column material are combined with equilibrium and kinematic conditions. The results reflect the beneficial effect of dilatancy within the optimal range or techno-economic domain of area-ratio. The settlement predictions are compared with other analytical methods available in literature as well as with measured settlement reduction of stonecolumn reinforced ground at different subsoil conditions around the globe reported in literature.INTRODUCTIONStone columns or granular piles are frequently used in stabilization of soft clays, silts and loose silty-sands with large amount of fines. The majority of analytical methods assume infinitely wide loaded area with end-bearing columns having constant diameter and spacing that approximate to axi-symmetric conditions, and the approach is known as ‘unit-cell concept’. Several analytical solutions are available, and many of them (Aboshi et al; 1979, Balaam & Booker; 1981) are based on elastic approach considering the stonecolumn and surrounding soil as elastic materials. However, elastic methods give the ratio between the vertical stress in the column to soil (stress concentration factor) approximately equal to the ratio of constrained modulus of both materials. This ratio was found to be considerably higher than measured in the field and it is believed that elastic methods may overestimate the effects of stone columns on settlement reduction (Barksdale & Bachus, 1983). The elastic and elasto-plastic solutions presented by Balaam and Booker (1981, 1985) indicate that the problem can be idealized by assuming that the stone column is in a triaxial state and possibly yielding, such that there is no shear stress at the stone-soil interface and no yielding in the soil. Similar assumptions of stone column to be in a state of limiting equilibrium and under a triaxial stress state are considered in other methods also (Priebe; 1976, Van Impe & De Beer; 1983, Van Impe & Madhav; 1992, Saha & De; 1994, Saha; 2004, 2005, Pulko & Majes; 2006). In majority of the methods it is assumed that under load the stone-column yields at constant volume. However, the last three cases cited consider another parameter; the dilation of stone column. In Van Impe and Madhav’s (1992) and author’s (2004, 2005) method, the dilation is taken into account through the final value of the volumetric strain of column, whereas Pulko & Majes (2006) considered the stone column as Mohr-Coulomb rigid-plastic; dilating at yield in line with Rowe (1962) dilatancy theory."

Jan 1, 2015

By G. Ranjan

The designers and the practicing engineers have started using latest and cost effective techniques of ground improvements which utilise the weak and poor sub-soil deposits efficiently for the civil engineering construction. In the present investigation, a new concept of 'skirted granular piles' has been advocated. An effective method of construction of granular piles as an economical alternative to vibroflot, and the skirt has been developed. The construction technique is based on indigeneous know how which effectively utilises the man-power technology avoiding import of costly equipment suiting to the developing countries. Full scale insitu tests have been carried out at four sites, having different soil conditions, on virgin weak sub-soil, and improved ground by casting plain and skirted granular piles. Effectiveness of different types of skirt has been demonstrated through insitu tests. A simple analytical approach has been proposed to predict the ultimate pile capacity. The predicted values of ultimate capacity have been found to demonstrate a good correspondance. Granular pile behaviour in terms of pile depth, diameter, spacing and stress deformation characteristics of the improved ground have been discussed. A significant improvement in ultimate capacity in improved ground has been noted. This is further augmented when granular pile group is skirted.

Jan 1, 2010

By Cem Altuntas

This paper is the second in a series of two describing the design and construction of a foundation for a major high-rise real estate development on the west side of Manhattan, N.Y. The foundation members consist of large-diameter rock-socketed caissons, driven closed-end steel pipe piles bearing on rock, and a secant-pile retaining wall surrounding the entire site. This paper focuses on the Osterberg cell (O-Cell) load test completed for determining the allowable side-shear resistance between the concrete and the sides of the rock socket. Different qualities of mica schist bedrock, demonstrated by the penetration of rock with the soil auger or drill casing, were encountered. Accordingly, an additional subsurface investigation consisting of test borings at each caisson location was completed. Unconfined compressive strength tests were performed on representative rock samples. The ?soft? mica schist was observed to have vertical foliations and high mica content. For the first time in Manhattan, an O-Cell load test was performed to determine the allowable side shear resistance for both the soft and hard mica schist bedrock. The side shear resistance obtained from the O-Cell load test is compared with the side shear resistance allowed by the New York City Building Code and empirical correlations using unconfined compressive strength values for rock. The rock socket design for the caissons was refined based on the O-Cell load test results.

Jan 1, 2008

By Alp Gokalp

The aim of this article is to present an application of jet grouting technique in stiff clays for foundations of the natural gas combined cycle power plant, under construction in Aliaga, Turkey. The plant site is in the Aegean coastal region and 60 km north of Izmir. The foundation soil is composed of quaternary alluviums on top and tuff base rock. The thickness of the alluvium varies between 16 m to 30 m. Groundwater was observed 2.5 m below the ground level. At the design stage, settlement analyses were carried out for the various buildings and facilities in the power plant. Based on the analyses, it was predicted that total and differential settlements are not tolerable, thus jet grouting is implemented as a ground improvement under the majority of the foundations of the power plant. This paper also describes the selection of jet grouting technique, application type and details of the process parameters such as injection pressure, number and size of nozzles, lifting and rotation speeds. Prior to the commencement of the jet grouting works, a number of preliminary parameter tests and preliminary pull-out tests were carried out throughout the site in order to define and verify the jet grouting process parameters to achieve the required diameter of 600 mm and minimum jet grout strength of 3.2 MPa. Moreover as part of the comprehensive quality control and quality assurance program pursued in the project, a number of tests; such as continuous coring, integrity testing, installation of confirmatory jet grout columns, were carried out during the production of jet grout columns.

Jan 1, 2002

By Bernardo J. Jiménez, Harlem Lora, Roberto Acosta Mora

Circunvalacion Norte project is currently the most important infrastructure project in Costa Rica. It is the last segment of the urban perimeter highway. Site investigation of local geotechnical conditions were studied by SPT, CPT, pressuremeter tests and boreholes. A static load test was executed as a proof test with an associated ultimate resistance of 12056 kN (2710 kips). Drilled shaft design was done using PMT tests and axial nominal resistance varied between 4000 kN (900 kips) and 6000 kN (1350 kips). A total of 416 drilled shafts were constructed in 15 months with drill performance of 32 m/day (105 ft/day). Drilled shaft lengths varied between 4,0 (13 ft) m and 40,0 m (130 ft). Selfconsolidating concrete was used to achieve an adequate workability even in high densities rebar cages. Several site conditions proved the importance for maintenance of the working platform, predrilling of rock sockets and having spare parts to avoid increase in project’s cost. New procedures were taken to prevent concrete segregation on excavations near underground water flow. Monitoring the quality of the shafts from CSL test showed less than 3% of the shafts presented a considerable anomaly, which proved that the adopted construction method and materials were adequate. For the concrete anomalies, successful remediation was performed by means of grout at the base of the shaft with two different types of drilling methodology depending on the concrete anomaly.