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By K. E. Merklin, F. D. DeVaney

Students of the modern blast furnace seem unanimously agreed that they are observing a major revolution in practice. Rather than changing construction and operation of the furnaces, most of the great advances now under way deal with the raw materials feed. Prepared burdens have gained increasing significance during recent years. Sizing, concentration, and agglomeration have all become bywords to greater production and reduced operating costs. The remarkable results with test furnaces in which self-fluxing sinter makes up part or all of the ore charge foretell even greater improvements. Other investigators have reported many of these advances, and it is enough to predict here that more and more operators will turn to the use of self-fluxing sinter.

Jan 3, 1960

By Donald F. Taylor

TANTALUM and columbium are newcomers in the world of metals. Many of the metals described in this volume had been known and used for centuries before either tantalum or columbium was known to exist. The scarcity of the ores and the comparative difficulty of extraction delayed their technology until specialized methods of processing could be developed. HISTORY Early in the nineteenth century, 1801, Hatchett discovered a new oxide, which he called columbium oxide, and a year later, Ekeberg announced that he had found a new element, which he named tantalum. The preparation of the metal tantalum in impure form was first announced by Berzelius in 1824, but the actual production of ductile metal did not occur until 1903, when von Bolton, of Siemens and Halske, developed a process for the production of tantalum pure enough to be drawn into electric-lamp filament wire. The use of tantalum as a filament wire began to decline when ductile tungsten was introduced in 1909. In 1921, C. W. sake, of Fansteel Metallurgical Corporation, produced the first ingot of tantalum metal in America. The first ingot of columbium was produced in 1927 in the laboratory of the same company. There are several good reasons why tantalum and columbium are often mentioned together. They occur together in their important minerals, are similar in many of their properties, and are

Jan 1, 1953

By H. S. Hanna, C. Rampacek

The problems and limitations encountered in the Physical beneficiation of the Appalachian Red Iron Ores are discussed. Two major problems are identified - the high phosphorus content and the fine dissemination or encapsulation of mineral impurities in the iron-bearing minerals. A process that combined extreme fine grinding techniques with magnetizing roasting or flotation-separation methods is suggested. By these methods, concentrates assaying 60-61 % Fe, exceeding the widely accepted upper limit of 56% Fe set for these ores, were produced with 75-90% iron recovery. Moreover, it was shown that the phosphorus content of these concentrates could be reduced from 0.25% to 0.03% phosphorus by acid leaching. A brief discussion on production costs based on current and future developments in iron ore processing is given.

Jan 1, 1983

By R. N. Woody, S. J. Work

Crushing development at Duval Corp.'s Sierrita concentrator in Sahuarita, Ariz., has been a continuing effort since plant startup in January 1970. The original crushing system was designed to produce 65 000 t/d (72,000 stpd) of ore. However, in the summer of 1970 the Sierrita plant was averaging only 43 000 t/d (47,000 stpd) due to coarser than expected secondary crushing plant feed, lower than design crusher operating availability, and inability to achieve design tertiary crusher power draught at an acceptable hydraulic support pressure.

Jan 4, 1979

By Thos Egleston

The sands of Snake River, Idaho, have long been known to contain gold. They were worked by some of the first prospectors who came to Idaho, and on the banks still stand the ruins of camps abandoned for years. There are almost always prospectors searching for gold during the season of low water, and it is not an infrequent thing to find a miner of the old type actually panning the sand, or the prospect-hole which he has just left. There is more or less mystery about these miners and their methods of finding the spots where they work. They are always subjects of much speculation to the ordinary traveller. The rich discoveries are, for the best of reasons, concealed until the claims can be taken up. It is difficult to find a place where there are no prospects, but the " colors " are so very fine that they do not offer much inducement to enterprise. The California miner usually values a color at from 5 to 10 cents, often the latter; while on Snake River it would take 100 colors, or even more, to make that amount.

Jan 1, 1890

By F. J. Zuiderweg, G. G. Bemer

Results of a study aimed at assessing kinetics and mechanisms of the batch agglomeration process in suspension are discussed. A recently developed light backscatter technique which enables the increase of average particle size from 1 to 5000 µm to be followed, was used to determine agglomeration kinetics. Growth curves and agglomerate size distributions were obtained in a stirred vessel for various model systems and operating conditions. Four distinct growth regimes were identified, i. e. the flocculation regime, the zero-growth regime, the fast growth regime, and the equilibrium regime. Further, it was observed that large differences in the occurrence and duration of these regimes resulted from small variations in parameters, such as size distribution of the initial particles and the binding-liquid to solid ratio. Mechanisms that determine the occurrence of the relevant regimes are discussed. The growth process was described in terms of population balance equations. In this way, the growth rate, the equilibrium agglomerate size distribution, and the evolution of the agglomerate size distribution were generated. The agreement with experimental results is satisfactory.

Jan 1, 1980

GOVERNMENT ESTABLISHES DIVISION OF ENGINEERING Government supervision of employment for technical men has been inaugurated by the United States Employment Service, through the establishment of a Division of Engineering, with A. H. Krom, of Chicago, formerly Secretary of the American Association of Engineers, as Director. War demands on the engineering profession have already caused a serious shortage of men with mechanical designing experience and those with practical experience in chemical engineering. At present the professional organizing mediums reach less than 20 per cent. of the estimated 300,000 technical men in the country. This is not a satisfactory arrangement for war times. All the technical men of the country must be reached and, in addition, all men with technical experience must be carefully registered so that they will be immediately available. The advantages of such a governmental registering and systematizing of employment will be apparent at once, to the engineer. Considering that this is principally an engineer's war, the importance of Federal direction of distribution and conservation of the technical service of the country is apparent. The Service will he started through the office of the Director of Engineering, 29 S. LaSalle St., Chicago. All technical men desiring to register for emergency Government work or permanent advancement in positions meeting their qualifications, are urged to volunteer at once for registration, classification and employment.

Jan 8, 1918

By Earl H. Miller, Henry H. Bruhn

COMMERCIAL beds of sylvite ore were discovered by the Snowden & McSweeney Co. while drilling a wildcat oil well some 25 miles northeast of Carlsbad, N. NI., in 1925. After a preliminary core drilling program the U. S. Potash Co. sank a 1060-ft shaft within 4 miles of the original discovery. This shaft was in an isolated location in a sand desert area with only the roughest of dirt roads connecting it with the neigh- boring town of Carlsbad some 21 ½ miles west.

Jan 6, 1954

TO THE BOARD OF DIRECTORS AND MEMBERS OF THE AMERICAN INSTITUTE OF MINING AND METALLURGICAL ENGINEERS GENTLEMEN: Submitted herewith are the report of the Treasurer for the year 1945 and reports for the same year of the following standing committees: Membership, Admissions, Papers and Publications, Mining and ' Metallurgy (Magazine), and Library. To these reports you are referred for additional details. Membership Membership, counting all categories other than Student Associateship, continues the upward trend of the last 10 years, reaching a total, as shown in Table 1, of 12,081. The net gain of 406 would

Jan 1, 1944

By L. D. Jaffe, D. C. Buffum, F. L. Carr

SINCE the temper brittleness of steels is generally considered to be a grain-boundary phenomenon¹,² it would be expected that austenitic grain size would affect temper brittleness. Several investigators"" reported that temper brittleness, as measured by room-temperature impact tests, increased as the austenitiz-ing temperature was raised. It was subsequently pointed out that conclusions as to temper brittleness based upon room-temperature impact tests are likely to be misleading.1,6 Hurlich7 used a range of testing

Jan 1, 1954

By Donald W. Gentry, John F. Abel

This paper presents some of the results of a rock mechanics instrumentation program designed for, and implemented at. longwall panel 4N at the York Canyon Mine near Raton, New Mexico. The objective of this particular instrumentation program was to determine the response of the rock mass to longwall mining of a thick coal seam utilizing shield-type supports. Measurements were made in the rock along the ground surface, above the coal seam, in the coal seam, and immediately below the coal seam. Longwall test panel 4N had a total developed length of 762 m (2500 ft) and a face width of 168 m (550 ft), [Fig. 1]. The seam mining height in the panel area was approximately 3 m (10 ft). The average depth of overburden above the panel is 107 m (350 ft) although it ranges from 73-134 m (240-440 ft). Roof support at the face was provided by 116 Hemscheidt 320 HSL shields. These shield-type supports weigh 11.4 metric tons each.

Jan 1, 1979

By Charles A. Ashburner

[The statistics contained in this paper were collected for the United States Geological Survey and communicated to the Institute, by permission, prior to their publication in the report on the Mineral Statistics of the United States for 1887.1 The total coal-production of Alabama in 1887 was about 1,950,000 short tons, the spot-value of which, at the mines, was $2,535,000. The coal-regions of the State lie in the extreme southern part of the Appalachian coal-field, the northern part of which lies along the western New York-Pennsylvania State line; between these limits, New York on the north and Alabama on the south, portions of the

Jan 1, 1889

By C. H. Jr. Herty

THE removal of sulfur from steel has been studied by many investigators, but the quantitative relationships between the factors involved have not been determined. This is undoubtedly due to the number of variables encountered in practice, an attempt to study any one reaction or relation being affected by other reactions the relative importance of which cannot be estimated. The factors that affect the extent of removal of sulfur in the basic open-hearth process are generally considered to be: 1. Basicity of the slag: (a) Iron oxides in the slag; (b) carbon in the metal, or carbide in the slag; (c) temperature. These factors affect the reactions: FeS + CaO = CaS + FeO FeS + CaO + C = CaS + CO + Fe. 2. Amount of sulfur in the gas. 3. Amount of manganese in the metal. The factors which affect the rate of removal of sulfur include, in addition to these 4. Fluidity of the slag: (a) Normal changes in fluidity with temperature; (b) changes in fluidity because of the addition of special reagents such as fluorspar. 5. Agitation of the bath.

Jan 3, 1925

By means of top-slicing methods, wide veins, masses, or thick beds of soft ore may be mined, where the caving of the overburden is of no consequence. The ore is mined in a series of horizontal floors or slices, taken in descending order, from the top of the deposit. Each floor is mined in small sections, the roof of each section being allowed or forced to cave before an adjacent section is attacked. The method as used in two mining districts—Marquette, iron, and Pachuca, silver-gold—is described in the two papers following:

Jan 1, 1925

By G. M. Ellis

When developing a mineral processing facility, the mining company management and engineering staff should have some knowledge of the construction industry in order to work with the contractors involved as a team. Of course, the situation varies with the nature of the project and its size, but relations among owners, engineers, and contractors always will be enhanced if the mining company has a knowledge of three construction industry facets: (1) the makeup of a construction company, (2) the functions performed by its staff, and (3) the various types of contracts and tendering procedures available. There are several options open to a company wishing to bring a new mine into production from the grass roots, depending upon corporate structure, capabilities, and financial strength. A company that already employs a substantial engineering staff may elect to manage and perform the design requirements itself, and may handle some or even all of the actual construction work. But in cases where bank financing is required, the loan is often dependent upon adequate professional construction help being used.

Jan 1, 1978

By Bruce A. Kennedy, Richard M. Stewart

Slope stability has now become a practical tool in the design and operation of open pits. The selection of slope angles is a critical decision that can have far-reaching effects on the accumulated cash flow and the overall profitability of a mining project. Slope failures can now be dealt with in a number of ways. Two methods - the total removal and the partial unloading of a failing zone-have been practiced for many years. However, with the refinement of monitoring techniques, open pits can now learn to live with a slide and even turn a potential loss into a gain. There are various techniques, such as presplit blasting, drainage systems, and artificial stabilization, which can be applied immediately in an existing open pit to improve the stability of the pit slopes. The technology of slope stability will play an important part in the future mining of low grade, previously marginal orebodies, which will have to be exploited if the mineral needs of the world are to be met.

Jan 1, 1971

Jan 1, 1923

New Members The following list comprises the names of those persons who became members during the period June 10, 1916, to July 10, 1916: ADAMS, WILLIAM S., Filtration Engr., Anaconda Copper Min. Co., 701 Cherry, Anaconda, Mont. ALLEY, JAMES E., Shift-boss.. .......... Belmont Milling Co., Tonopah, Nev. BADGLEY, CHARLES WELLING, Research Chemist, El Paso Smelting Works, El Paso. Tex. BALLENBERG, ADOLB G., Engr., porcupine Exploration Co., Ontonagon Co., Mich. BARKER, RALPH FEINER, Met.. ................ Garfield Smelt. Co., Garfield, Utah. BLOSSOM, EDWARD LUDLAM, Staff of Research Corpn., 63 Wall St., New York, N. Y. BROUGHTON, EUGENE HARDING, Experimental Engr., Copper Queen Cons. Min. Co., . - -. -- - Bisbee, Ariz. BURFORD, SAMUEL W., Genl. Mgr., Cleveland Mining Co., 223 West Third St., Joplin, Mo.

Jan 8, 1916

By John V. Beall

On the banks of Huzzah Creek there is a roadhouse where a group of Ozark folks were whiling away a Sunday afternoon last spring. "How about some of that 'Who Broke the Lock Off the Hen House Door,' " suggested Spinny. The old man obligingly picked up the fiddle and began the sprightly tune. His long, seamed face had ruddy cheeks and a grey stubble jaw. A thick fedora was pushed back off his scraggly hair and he wore a heavy jacket. It was 73 degrees fetchin up for 75 on that May afternoon, so naturally he sweated. The Ozark is fiddling country. The natives, to whom a half dollar looks as big as a manhole cover, put great store by fiddling, along with the other fine things of life such as fishing and horse raising. On the wooded hills, 1200 to 1700 ft above sea level, there are numerous tumbling streams with plump fish, and in clearings along the roller coaster roads are long-legged, frisky looking horses. People in the Ozarks have a reputation for self-reliance. However, they are cheery and friendly to strangers. Trespassers are very seldom shot at-except if they do something wrong or by accident.

Jan 7, 1963

By A. J. Lynch, W. J. Whiten

Extensive research, ,development and plant application work has been done on automatic control systems for wet grinding and sulphide flotation circuits during the past twenty years. The result is that there is a good understanding of the process mechanisms, the effects which changes in different variables have on these processes, the procedure for design of control systems to satisfy particular objectives and the problems in the implementation of control systems. There is also an appreciation of the problems which are still to be solved. These are reviewed briefly in this paper. Other processes used for the beneficiation of fine particles have been studied in lesser detail. The control of dry grinding, coal flotation and gravity separation are mentioned briefly in this paper.

Jan 1, 1980