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Laboratory techniques have been developed at the Julius Kruttschnitt Mineral Research Centre which relate comminution energy to size reduction. These relationships have been applied in the mathematical modelling of autogenous and semi-autogenous mills. Since their development in 1987 these models have been successfully used in many wide ranging design and optimization studies. A description of the basic structure of the models is presented with particular reference to ore characterization. Two case studies are presented which illustrate their effectiveness in evaluating and predicting the effects of circuit changes.

Jan 1, 1992

By Eric Forssberg, Benny Andreasson

The paper describes experiments to stabilize mineral processing waste materials for use in construction. Fine mineral processing wastes from various mines have been mixed with binders and compacted. As binders blast furnace slag and other materials have been used. Experiments have been made in laboratory scale and in large scale. The results have been evaluated by means of determinations of compression strength and the modulus of elasticity. The paper also describes some experiments in laboratory and large scale to use stabilized mineral processing wastes for back filling in cut and fill mining.

Jan 1, 1992

By McDonald E. Wrenn, Narayani P. Singh, Victor E. Archer, Ceno Saccomanno

Fourteen uranium miners' lungs from Colorado plateau were collected at autopsy and the concentrations of 238U, 234U and 230Th were determined by radiochemical procedures utilizing solvent extraction - alpha spectrometric techniques. The uranium and thorium isotopes are in near equilibrium with average concentrations of 238U, 234U and 230Th being 89.3, 95.2 and 91.1 pCi/kg respectively. The combined average radiation dose rate to lung from these three isotopes is about 24.2 mrad/year at death excluding the unmeasured contribution from the 226Ra and daughters. The average concentration of 230Th is about 65 times higher than the mean concentration of 230Th in lungs of non-miners dying at comparable ages from the same region.

Jan 1, 1981

By Dao De Xu, Heechan Cho, Mark S. Klima

A study was conducted to determine the feasibility of using dense-medium centrifugation for separating fine (-150 µm) coal. A centrifuge provides the capability of varying the rotational speed and retention time independently, which offers the potential for a higher degree of control as compared to a dense-medium cyclone. Tests were conducted with a 140-mm diameter by 76-mm long Plexiglas separator, which was fitted with appropriate feed and discharge pipes to allow continuous separations to be made. A suspension of ultrafine (-10 µm) magnetite and water was used as the dense medium. The effects of operating conditions, including the magnitude of the 'g"-force and retention time, on centrifuge performance were investigated.

Jan 1, 1995

By J. Hanna, H. R. Gonzalez

Four Ca-bentonitic clays from Alabama were evaluated for use in diammonium phosphate (DAP) or urea ammonium nitrate (UAN) fertilizer suspensions. The viscosity and gel strength of suspensions prepared with different proportions of a Western bentonite clay and sodium-exchanged Alabama clays were measured as a function of clay content and dispersant concentration. The results obtained suggested that three of the Alabama Ca-bentonites would replace about 40% of the more expensive Western bentonite in UAN and DAP fertilizer suspensions. The performance of the Nu-modified clays, prepared according to the Tennessee Valley Authority soda ash method, was as good or even better than those observed for the Mg-, NaIMg- or K-modified clays. The TVA clay modification procedure appears to be reliable and cost effective.

Jan 1, 1991

By Bruno Mattle, Max John

For tunnels with low overburden, the shotcrete lining is the main element of ground support, which is why shotcrete behavior is of prime importance. Following its application, shotcrete not only gains strength and stiffness with time but—if loaded at an early stage—it is also subject to creep which in turn leads to stress relaxation. For two-dimensional FE calculations, a computational modulus of elasticity of shotcrete is to be used. Based on parameter studies it was found that the modulus of elasticity of shotcrete depends on both shotcrete mix and ground behavior. While the Young’s Modulus used for young shotcrete may range from 1,000 to 7,000 MPa, the Young’s Modulus used for hardened shotcrete is best represented by a value of 15,000 MPa.

Jan 1, 2003

By K. H. McDaniel

Eight mine weather stations (MWSs) installed at the Waste Isolation Pilot Plant (WIPP) to monitor the underground ventilation system are helping to simulate real time ventilation scenarios. Seasonal weather extremes can result in variations in the natural ventilation pressure (NVP), which can significantly affect the ventilation system. The eight MWSs, which previously collected and stored temperature, barometric pressure and relative humidity data for subsequent NVP calculations, were upgraded to provide continuous real time data to the site-wide central monitoring system. These data can now be utilized by the ventilation engineer to create real time ventilation simulations and can indicate trends that assist in the prediction and mitigation of NVP and psychrometric related events.

Jan 1, 1999

By J. E. Gebhardt, L. Piga, G. Schena

The possibility of beneficiating a low-grade alunite ore from the Tuscany region of Italy was examined. Flocculation and flotation techniques were investigated to separate alunite and kaolinite from the ore, which also contained feldspar and quartz. Flotation was performed at pH 6.5 with oleic acid as collector and sodium silicate as dispersant. A concentrate containing 12% alunite with a recovery of about 65% and a concentrate containing 28% alunite with a recovery of 84% were achieved from the -38-µm feed samples containing 5.0% and 12.9% alunite, respectively. Poor recovery of alunite was achieved by flocculation methods.

Jan 1, 1999

By J. T. Ryan, Griffin. Wayne H.

This paper shows that if a drift has a brattice which is sufficiently leaky, changes in the operating point of the fan depend solely on the volumetric efficiency within the drift. Under this high leakage condition, an increase in the length of the drift causes very little shift in the fan operating point. For less leaky brattices, the operating point depends on both the fan characteristic curve and the volumetric efficiency. It is shown that for the fan curve and drift parameters used in this paper the fan operating point in a drift with a volumetric efficiency of 50% is essentially the same as a drift which has a zero efficiency. In this region of efficiency, an increase of 300% in the length of the drift causes only a 3% increase in fan operating pressure.

Jan 1, 1993

By I. de Jong, G. Van Weert

Silver cyanide adsorbs extremely well on activated carbons. This suggests that the addition of soluble silver salts to trace cyanide containing waste streams should allow efficient cyanide removal with active carbon. Silver losses, however, would make this method expensive and also objectionable, since silver has biocidal effects. When silver impregnated carbon is used, these problems are overcome. Test work has shown that such silver remains on or in the active carbon, that cyanide concentrations can be reduced to the level of detection (< 5 ppb) and that the silver impregnated carbon can be reactivated with equipment similar to that now in use at gold milling operations. Initial results on the type of carbon, the impregnation procedure and the level of silver, and the effect of repeated regeneration are discussed.

Jan 1, 1992

By K. L. Kasperski, M. T. Ityokumbul

The effect of reaction conditions on the desulfurization of oil-sand coke residues was studied. The variables investigated were temperature, reaction time, heat transfer resistance and mode of caustic soda addition. The results show that oil-sand coke desulfurization increases with temperature, reaction time and heat-transfer rate. In an oxidative environment, coke combustion during molten-caustic leaching (MCL) commences at temperatures above 500 °C. The mode of caustic addition has no effect on coke desulfurization.

Jan 1, 1996

By Richard S. Mateer

The percent ash in a coal blend is equal to the weighted average of the ash contents of the component coals. If the raw coals differ in washability characteristics, the total yield may be maximized by washing the component coals to different quality levels. A mathematical basis for blend maximization is developed and a computer program is described The program determines the component weights that maximize the yield, while meeting an individual coal-quality specification. The procedure is directly applicable to linear parameters of grade quality such as percent ash, percent sulfur and the calorific value. A transformation of variables permits program execution to meet a sulfur-compliance specification. Blends may consist of any number of component coals.

Jan 1, 1997

By Shahzad Moosa, John M. Pitt

Statistical variability in rock strength can be evaluated by rapid, inexpensive ultrasonic pulse velocity measurements, an important consideration since rational probabilistic design in rock is often hampered by the cost of obtaining sufficient strength data. Experimental ultrasonic pulse velocity measurements on a set of 96 limestone specimens showed two distinct statistical populations. Both populations followed Weibull distributions, with flexural strength distributions paralleling pulse velocity distributions. Thus, experimental results suggest that strength variability may be predicted from a few rationally selected strength measurements and several ultrasonic tests. The correspondence between strength and velocity may then be used to develop an experimental transformation function, allowing the development of a statistical distribution function for strength based on the known statistics of velocity. Comparison of experimental groups with full sets of corresponding strength1 velocity data showed the technique offers a fairly accurate description of the statistics of strength.

Jan 1, 1986

By William M. Hartzler

The Powder River Basin (PRB) refers to the coal deposits located in southeastern Montana and the northeastern Wyoming counties of Campbell, Converse, Hot Springs and Sheridian (Wyoming PRB). In 1993, there were 20 active surface mines with 3109 employees in the Wyoming PRB (Annual Report, The State Inspector Of Mines Of Wyoming, 1993). Early PRB production growth was primarily in response to the passage of the Clean Air Act of 1970. The disproportionate growth in Wyoming as compared to Montana can be attributed to the differing coal taxation policies of the two states. The state severance and production taxes were significantly lower in Wyoming. However, Montana passed legislation in 1987 reducing the severance tax rate, substantially narrowing the severance tax gap. Campbell and Converse counties in Wyoming have benefited the most from the production growth in the region. Cyprus Amax&apos;s Belle Ayr Mine, south of Gillette, in Campbell County, was the first modern commercial coal mine to be developed.

Jan 1, 1994

By J. A. Muñoz, A. Ballester, C. Gómez, M. E. Sevillano, M. Figueroa

The electrochemical behavior of massive chalcopyrite (CuFeS2) electrodes has been studied in the absence and-in the presence of mesophilic microorganisms, using cyclic voltametry as analytical technique. The culture was principally formed for Thiobacillus ferrooxidans, Thiobacillus thiooxidans and Leptospirillum ferrooxidans. The results showed that the reactivity of the chalcopyrite gradually increased with the bacterial treatment. The anodic dissolution process of the chalcopyrite treated with microorganisms was related to the breaking of passive layers when the applied potential increased. The analysis of the surface products showed that the chalcopyrite was covered with a superficial film avoided its dissolution during the bioleaching test. So, the rest potential of the bioleached samples increased possibly as consequence of its superficial transformation.

Jan 1, 1995

By Lynn B. Hales, Randy A. Yncbausti, Rick Smith

Object oriented programming has been developed to model the way we think about the world. It allows higher levels of abstraction, generalization and classification than many other programming techniques. Some tools of object oriented design and programming are encapsulation, classes, inheritance, modularity and reusability. Expert systems have been used for years to implement process control strategies in the minerals industry. Expert systems allow process control knowledge to be expressed in linguistic rules that are processed by an inference engine. Expert systems which employ object oriented design and programming provide new opportunities for real- time process control. The concepts of object oriented programming and an example object oriented expert system are discussed in this paper.

Jan 1, 1992

By W. R. Penney, J. M. Richardson, J. Y. Oldshue

Introduction The mining industry has for years underrated the value of mixing in mineral processing unit operations. In present-day operations where leaching is playing an ever increasing role in the total profit picture, the need for good mixing is becoming more obvious. The engineer in the research laboratory and in the operations is by necessity becoming more familiar with the concepts of mixing. This section is designed to provide the engineer with mixing data and correlations sufficient to assist in the general planning of simple mixing systems.

Jan 1, 1985

By Anthony G. Fonseca

About 45% to 50% of the coal mined in the United States passes through coal preparation plants. East of the Mississippi River, this number increases to about 75% to 80%. Although the cost for coal preparation is worthwhile to some, the coal industry faces the challenges of continuing downward pressure on the price of coal and the impact of new environmental regulations. Coal preparation is an effective process that achieves 75% to 80% ash reduction, 15% to 80% trace element reduction and 85% to 90% Btu recovery. It is less effective for pyrite reduction (35% to 70%) and on-line operating time (40% to 60%). It also suffers from obsolete control systems. In coal preparation, raw coal is modified to a more preferred form to enable its use. The methods used to achieve this modification must be cost-effective and appropriate to the raw coal, the scale of production and the end-user requirements.

Jan 1, 1995

By Arthur W. Darby

Heathrow Airport is owned and operated by BAA who are engaged in a major programme of expansion. In order to link the expansion of the airport in the west with the existing central terminal area, a twin bore, 8.8m outside diameter, road tunnel,1280m long, is being constructed. The tunnel drives pass over, with limited clearances, an operating railway tunnel, and pass under, with about one diameter cover, the airport taxiways and aircraft stands. Selection of the machine was heavily influenced by the need to minimise settlement.

Jan 1, 2003

By Vaughn Astley, Hassan El-Shall, Ponisseril Somasundaran, Regis Stana, Patrick Zhang

In the past, when phosphate rock quality was good, few paid attention to any of the impurities or other qualities associated with phosphate rock. In general, they had little or no effect on the ability to make the phosphate products for the market. However, as phosphate rock quality declined, it was apparent to the rock consumers that the individual impurities had a significant impact on their processes. FIPR is presently funding an analysis of operating plant data to determine the range of the effects of rock impurities on production plant performance. The study will not be completed until 2002. IMC has agreed to share some of the information they had developed in the early 1990s.

Jan 1, 2002