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By Andrew J. Neale, Mark Franklin, Mike Cooper

Although recent advances have significantly improved our understanding of flotation fundamentals, disturbance variables combine to make it difficult to maintain steady state operating conditions over either the short or long term. One of the major concerns relates to knowing how much reagent to add to the flotation system, how to monitor the addition rate, and how to determine when to adjust the reagent addition rate in the presence of these disturbances. This paper will look at the development and installation of process control systems that address these issues. The economic benefits that accrued from the implementation of these strategies is described.

Jan 1, 1994

By M. Niinae, Y. Nakahiro, K. Yamaguchi, T. Wakamatsu

The rare earth magnet has a good performance and the production is increasing year by year. Two types of rare earth magnets are presently made as industrial products. One is a Nd-Fe-B intermetallic compound magnet and the other is a Sm-Co alloy magnet. The mixed scraps of Nd-Fe-B intermetallic compound and Sm-Co alloy are sometimes produced in the step of production. Therefore it is desired that a recycling system of mixed rare earth magnet scraps should be established. In the present study, hydrochloric acid leaching of the oxidizing roasted products of Nd-Fe-B intermetallic compound and Sm-Co alloy and solvent extraction of metals such as Nd, Sm, etc. are tested to obtain the fundamental data for the hydrometallurgical treatment of the mixed rare earth magnet scraps.

Jan 1, 1995

By Nancy C. Shaver, Alan Tapp

Leach pads of 272,000 tonnes (300,000 st) and 910,000 tonnes (1,000,000 st) with associated operating ponds have recently been constructed on sidehill locations with up to 20 percent slopes. The larger pad was designed in anticipation of ore heights up to 30 meters (100 feet). This paper describes site investigations and civil engineering design as well as construction experience associated with development of these pads. The leach pads were underlain by a double liner system consisting of 2 mm (80- mil) HDPE over compacted fine-grained tailings, with an intermediate leak detection layer. Both sand and geotextile drainage layers were used. Pad slopes were limited by the factor of safety against sliding on the HDPE liner. The sites for the facilities had been substantially disturbed by prior mining and construction activities. Natural conditions included peat layers and locally swampy ground. Site preparation included french drains to lower the water table and stripping of unsuitable subgrade materials.

Jan 1, 1987

By K. Professor Heiskanen

The improvement of grinding circuit efficiency is a constant industrial requirement. It has often been connected to the improvement of classification. The paper discusses some operational aspects of hydrocyclone classification. A hydrocyclone should be operated close to roping but should not with high density slurries go to roping. Unfortunately roping is not well understood and roping models for controlling hydrocyclone operation are not adequate. The paper discusses also some ways of improving the classification in terms of bypass and imperfection. The last part of the paper discusses the effect of bypass and imperfection on circuit performance.

Jan 1, 1997

By Y. J. Wang

The use of controlled recirculation began in the early 1930s. Although this method has been applied in many mines since then, a generalized comprehensive network analysis is still lacking. This paper presents a unique approach in which the ventilation network with a controlled district recirculation is divided into two subsystems: a main subsystem and a recirculation subsystem. The subsystems are analyzed individually, and the results and their relationships are then integrated into discussions of the total ventilation system. The analysis of the recirculation subsystem is facilitated by introducing a nondimensional parameter (A), which represents the ratio of the air quantity for the working face to that for the subsystem. As a result, far and regulator pressures and air power for various recirculation arrangements can be effectively expressed as a function of and the subsystem air quantity. Numerical examples are included.

Jan 1, 1997

By R. H. Grau

The National Institute for Occupational Safety and Health's Pittsburgh Research Laboratory is now involved in research to identify silica dust generation in underground metal/nonmetal mines. The ultimate goal of this research is to develop control technologies to reduce worker exposure to respirable silica dust. Commodities and job classifications with the highest silica dust exposure have been identified through analysis of the Mine Safety and Health Administration's compliance dust-sampling database. Dust surveys were conducted in an underground limestone and gold mine to investigate silica dust sources, generation levels and the controls being used. A summary of the mining operations, sampling procedures, resulting data and suggested methods to improve dust control are provided.

Jan 1, 2003

By Jack R. Nawrot, R. E. Lounsbury

Preservation and replacement of wetland habitat has become a National priority. Lands affected by mining can provide an excellent opportunity to develop wetlands where none currently exist. This proposed end use for land can require converting quality farm land from its pre-mining farming capability. Where such conversion is necessary, environmental regulatory authorities in lllinois have come to view wetlands among the preferred restoration alternatives. Research and large scale demonstration projects conducted by the Cooperative Wildlife Research Laboratory at Southern lllinois University at Carbondale have shown that coal slurry ponds can be reclaimed to wetlands. Key to successful wetland establishment is recognizing distinct zones in the slurry surface to be vegetated and treating these zones with appropriate soil amendments and plants.

Jan 1, 1991

By Sukumar Bandopadhyay

A present dominant problem is that of high downtime of the longwall shearer used in the coal production process. The means by which this problem can be overcome are many, but one of, the most important ones is that the-use of an expert system can reduce diagnostic and repair time. In this paper, a fault-diagnostic expert system model is presented. Specifically, the diagnostic architecture of the longwall shearer expert system and its use for diagnostic reasoning are discussed.

Jan 1, 1989

By P. Brumit, L. Grady, R. Mitts, V. Holm

The Mesquite mine is a large, open pit, heap leach gold mine owned and operated by Gold Fields Operating Co.-Mesquite. The mine uses a fully integrated mine planning and reserve modeling software system developed at the mine. This system has recently been extended to include short-term mine planning, grade control, and daily production reporting. The grade control portion of the program uses a multiple indicator kriging (MIK) approach using the blast-hole spacing and exploration assays. The program permits ore control geologists and mine planning engineers to have immediate access to all the information.

Jan 1, 1991

By E. M. Hill, D. E. Walsh, J. T. Hollow, H. K. Lin

Fairbanks Gold Mining, Inc. (FGMI) began blending and processing True North ore at their Fort Knox mill on April 12, 2001.Gold extraction subsequently dropped from 88% to 71% during the last week of April 2001. 25% of the gold values remaining in the leach tailings were gravity recoverable free gold. Significant quantities of stibnite and arsenopyrite were also identified in the tailings. In laboratory bottle roll tests, the gold extraction from a composite of leach circuit feed collected during the same period was 72.6%, when leached at an average NaCN concentration of 0.16 g/kg. The extraction increased to 82.4% and 91.7% with 0.5 g/kg NaCN, and 0.5g/kg NaCN plus 0.075 g/kg Pb(NO3)2, respectively. A passivating layer surrounding liberated gold particles and resulting from sulfide mineral dissolution, likely contributes to reduced gold recovery, which can be substantially increased by the addition of lead nitrate. Lead species remain in the solid residues after leaching and were not mobilized using Meteoric Water Mobility Procedure.

Jan 1, 2003

By Harold E. Goetzman, Blair R. Benner

The U.S. iron ore industry is located primarily in Northern Minnesota and Michigan's Upper Peninsula with one additional small plant in Missouri. There are currently some 10 plants operating that produce about 48 million tons per year of pellets. The major reagent use occurs in the three general areas of: flocculation, flotation and pellet additives. Minor areas of usage are for corrosion inhibition and dust suppression. Current practice as to types of reagents, consumption, and method of application are reviewed. The interaction of reagents with other parts of the process are discussed. Also included is a discussion of future reagent needs.

Jan 1, 1994

By T. Motzer

Sustainability management and reporting plays an important role in controlling and communicating a company's efforts in sustainable development. A variety of standards comprising a multitude of indicators often require similar information but with different data quality, level of detail and coverage. This may lead to inconsistencies in external communication because of the difficulties in collection and aggregation of data from different company sites and organisational levels. Using a central database system accessible via internet makes the process of data management more efficient: All relevant information can be collected on-site, with a defined data quality, credibility and consistency. Any type of sustainability indicator can be calculated automatically, once the data is collected. Individual analyses and predefined reports, e.g. GRI G3, can be easily generated and immediately published, making your sustainability communication transparent and reliable.

Jan 1, 2007

By Laurindo De Salles Leal Filho

Microflotation tests with sodium oleate, in alkaline pH, were performed with apatite and some silicates (phlogopite, quartz, and chlorite) that commonly occur in Brazilian phosphate ores. Further flotation tests were carried out with selected ores containing the same silicates as important gangue minerals. The results showed that apatite recovery is highly affected by competition with silicate minerals, probably activated by calcium ions dissolved in flotation pulp. Inorganic chemical species (sodium tripolyphosphate, sodium carbonate/ bicarbonate, and carbon dioxide) that could act as water softeners were used as modifier agents. They proved to be capable of improving flotation recovery and selectivity.

Jan 1, 1999

By J. Nelsen

Social License to Operate continues to emerge as a paradigm fundamental to sustainable mineral resources development. It relates to a set of concepts, values, tools, and best practices that represent the view of reality held by each participant (industry and stakeholders). It enables a forum for negotiation through which all parties involved are heard, understood and respected. The exploration phase of the mine life cycle is generally the initial contact with local communities and forms the cornerstone for effective communication and trust building. This paper presents the development of a mineral exploration template, based on field studies, aimed at assisting exploration personnel to establish effective communications and engagement with local communities within a process to build a Social License. The template aims to provide practical assistance in conducting situational analysis - a process of examining and mapping a situation, its elements and their relations - in order to acquire knowledge and understanding of a project, locale and region. Situational analysis is the ?full situation of inquiry?, going beyond just ?knowing the subject? to being fully situated. It forms the initial foundation for a planning process presented in the paper that prepares for a strategy of initial engagement and consultation.

Jan 1, 2007

By Ioannis Nicolaou

This paper demonstrates the method of approach for the optimization of such filters. This does not only incorporate the proven and simple recently developed equations for the calculation of the solids throughput, the residual moisture and gas throughput, but also introduces equations for the calculation of the specific product costs for both vacuum and hyperbaric filtration under consideration of the influences exerted by the filter compressor and a possible thermal drying. An easy-to-use method is offered which incorporates a special graphic representation concerning the plotting of the target parameters in dependence of the pressure difference with which the optimal process pressure difference can be established, independent of the specific cake permeability or product fineness. Finally, the optimization method is exemplarily demonstrated for a concrete application.

Jan 1, 1995

By A. A. Kornyshev, M. Burstein, S. T. Hall

The surface "roughness" of mineral particles has long been known to influence the fundamental process of particle-bubble attachment and other subprocesses in froth flotation. The physical nature of the surface of fine mineral particles can be analysed by determining their fractal geometry. A number of techniques are available to measure the fractal properties of mineral particles, these include gas adsorption, mercury porosimetry, neutron or X- ray scattering and image analysis. From the resultant Richardson plots or their Fourier-space analogs, the fractal dimension of flotation feed and product samples can be determined. Textural characteristics of particles have an influence on the stability of 3-phase flotation froths and the selectivity of recovery in the froth. Decrease of the equilibrium froth height for particles of higher fractal dimensions was experimentally established. The induction time of quartz particles of different fractal geometry has also been studied.

Jan 1, 1995

By Ronald S. Conti, Harry Dobroski

Re1iabl e monitoring a1ong an underground mine belt line is of great concern because of combustibles, electrical apparatus, and friction. Belt entries are strategically located where a fire can have rapid and disastrous consequences. This paper reviews conventional distributed temperature sensing systems based on resistive, thermistor, and thermocouple effects. These are shown to provide limited benefits. A new system tested by the U.S. Bureau of Mines based on fiber optics and time domain reflectrometry, promises much better temperature and spatial resolution, faster response, inexpensive cable, longer distance, and comprehensive data analysis. Test results in a small, controlled, in-mine fire are given.

Jan 1, 1992

By S. Helgen, C. Byrns, A. Davis

The 4000 acre historic Robinson Mining District outside Ely, Nevada hosts a continuum of oxidelsulfide waste rock dumps of different ages. In an effort to develop a paradigm to explain past, existing, and future conditions at the site profiles of oxygen, pH, temperature, and specific conductivity were collected from various waste rock dumps using a hand-driven soil gas probe and a down-hole sampling device. The resulting data are useful in interpreting the fate and manner of pyrite oxidation within the dumps and in identifying waste rock dumps that may require remedial measures compared to those that require only minimal action prior to closure.

Jan 1, 2000

By C. D. Elifrits, N. B. Aughenbaugh

Laboratory tests of samples of fine- grained, argellaceous rocks, commonly referred to as shales, have shown that various changes in their moisture content can be correlated with loss of strength. This reaction to a change of in situ conditions at abandoned mine sites when combined with the field relationships at locations where the predominant overburden material is fine-grained, argellaceous, and fractured provides a predictive tool for engineers dealing with subsidence problems. Such a tool should enable engineers to recognize areas that are prone to be affected by surface disturbing subsidence features.

Jan 1, 1987

By R. M. Wheeler

For years the blasting industry has recognized eight milliseconds as the minimum delay time interval required between charges in order for them to be considered to fire independently of each other. However, computer analyses of seismic recordings made of several surface mine blasts reveals that this time interval may not always be sufficient for adequate vibration separation to occur. In some situations a combination of short delay periods and low frequency vibrations can result in waveform reinforcement. Various analyses of seismic recordings obtained from single hole detonations can be used to predict delay intervals that may enhance or reduce blast vibration effects.

Jan 1, 1987