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By S. J. Dillingham

One of the primary goals of every blaster is to achieve the optimum blast design. Too much focus on efficient design, however, can cloud certain issues and exposures that must be addressed if the entire project is to be considered .successful.. Due to the known human response to blast effects and inherent dangers present in the use of explosives, the potential for the project being delayed or shutdown, or the blaster and associated company being named as a defendant in a lawsuit, is always a possibility. Therefore, the blast design and associated project bid must incorporate sound safety contingences and procedures that address those .what-if. Scenarios that may arise as a result of vibration, flyrock, public relations, and job-site personal safety.

Jan 1, 2002

By TTE-Europe GmbH

A few years ago, the term Track & Trace for explosives was only known in Europe and Brazil at most; the introduction of this technology is experiencing an undreamt-of boom worldwide. More and more countries are enacting legislation to introduce Track & Trace of explosives and follow Europe and Brazil on this path. At present, the world's leading manufacturers are already using such solutions, are in the process of implementing them, or are in the planning process. However, based on the experience gained in Europe, there are outstanding challenges for all manufacturers. These are questions of compliance, logistics, distribution, and, of course, especially, the necessary adaptation of the production environment. However, this development involves considerable effort on the part of the manufacturers. New devices for marking the explosives and digitally recording the data are integrated into the production process. This should be done as cost-effectively as possible, without restricting production capacity and speed, and with as few process changes as possible. This paper uses real-life customer experiences examples to explain paths from project design to real implementation. Lessons learned from the experience of European explosives manufacturers are presented, missteps are described, and solutions are identified. Individual steps along this path are explained, and solutions are told to avoid pitfalls and bottlenecks. Finally, it refers to the risk analysis and concrete examples in implementing the planning into production. Methods of marking various explosives are shown, and the use of Track & Trace to solve logistics tasks in picking and shipping explosives, including the data exchange with ERP (Enterprise Resource Planning) systems.

Jan 26, 2026

By Stephen A. Rholl

Computer software has been developed which uses fast Fourier Transform (FFT) techniques to analyze the frequency spectrum associated with peaks in ground vibration time histories. The procedure consists of filtering the FFT of a time history into individual frequency components.

Jan 1, 1996

By Norman Disley, David B. Counter, Lionel Hebert

Misfires in underground and surface production blasts can be costly. Costs can arise from loss of resource, production interruptions, having to redrill or otherwise refire the blast (a hazardous process at best), due to added secondary blasting or breakage, and/or from increased LHD maintenance costs attributable to poor fragmentation.

Jan 1, 1996

By R Keller, R Law

In the rush to beat the clock before the handover of Hong Kong back to China in June of 1997, an unprecedented amount of infrastructure work is being undertaken at a breakneck pace. In the middle of this construction explosion, on this island of barren granite , stands some of the most concerning and restrictive slope stability measures. So conservative, these measures impact blasting and vibration control to an extent unmatched anywhere in the world.

Jan 1, 1996

By Guang-Xin Li, Rui-Ping Guo

Based on the analysis of factors affecting the cracking performance of Silently Cracking Agent (SCA), a new SCA structural model is built and a study on the swelling mechanism of SCA and a method to increase swelling thrust by adding the swelling agent are presented. The reason for blow-out and the theory for avoiding blow-out are put forward. The new model improves the SCA theory and provides new method for developing effective SCA. Based on experiments made in laboratory, two types of SCA are developed. A Temperature Control Meter (TCM) has been developed to solve the alltemperature- crack problem after studying the suitable temperature scope of SCA.

Jan 1, 2000

By Jin Jingzhi, Wang Xuguang, Guan Li, Li Jianjin

Emulsion explosives are gaining a wider and wider commercial market and are displacing other composite slurry technologies. However, the grease-like state and essential thermodynamic instability of emulsion explosives cause inconvenience in production, transportation, storage and use and lead to gradual changes in performance. Emulsion powder explosives are designed to avoid these disadvantages. The formulation, process and properties of emulsion powder explosives made through a spin flash technology are described in this paper.

Jan 1, 1997

By John J. Barnes

The advent of more powerful explosives, increased bench heights, and larger diameter blastholes has necessitated the use of presplitting techniques in sub-bituminous coal mines. The combination of these factors has increased the energy concentration during blasting, producing severe overbreak problems in the final pit walls. Presplitting with large diameter blastholes has proven to be the most viable method of reducing back break in sub-bituminous coal mines.

Jan 1, 1988

By N. Paley

An engineering project was undertaken at the Cominco Alaska Red Dog Mine to determine the extent that Semi-Autogenous Grinding (SAG) mill throughput could be increased by blasting differently. The Julius Kruttschnitt Mineral Research Center (JKMRC) blast fragmentation, jaw crusher, and SAG mill breakage models were used to relate changes in the blast design to the SAG mill performance. For optimum performance a SAG mill requires a particular size distribution; a number of large rocks to facilitate breakage by impact, as few as possible middle size rocks that become critical size, and the maximum fines which will pass quickly through an open-circuit mill. Physical constraints of drill and charging equipment size limit the extent that pattern geometry can be changed and the powder factor increased to maximize fines. However, JKMRC research had shown that it appeared possible to increase primary breakage by blasting to such an extent that SAG mill throughput could reach a plateau or even begin to decrease. Modeling was carried out on a range of blast pattern geometries and emulsion explosive blends to determine if a plateau existed and at what powder factor it would be reached. It was found that the relationship between powder factor and grinding throughput was nonlinear. Modeling was also used to compare the SAG mill throughput which could be expected from different emulsion explosive blends to determine which blends should be used in dry and wet holes to provide similar fragmentation. For heavy-ANFO mixtures, the highest modeled throughput was at a ratio of 30/70, with ratios on either side indicating lower throughput. For emulsion blends, the highest modeled throughput was at a ratio of 80/20; however, ratios from 80/20 to lOO/O were similar. Crusher product size distributions were obtained from belt cuts early in the analysis to confirm model predictions. At later stages, actual SAG mill throughput was compared to predicted. The economic benetit from the different blast designs was calculated by accounting for the reduction in recovery due to the higher throughput and the additional drilling and blasting costs. Increasing the powder factor by 150% from the 0.29kg/t {0.58lb/st] being used to 0.72kg/t { 1.44lb/st}, the maximum feasible with mine equipment, could provide a sign&ant net benefit of $3OWyr due to the increased concentrate production. However, because the relationship between throughput and recovery is affected by other factors which were not modeled, a more conservative approach was taken. The powder factor was instead increased by 50°h, providing 45% of the gain. This was possible because the relationship between powder factor and grinding throughput was nonlinear.

Jan 1, 2001

By D J. P Jordan, C V. B Cuningham, A J. Rorke, C G. Ladds, O L. Davey

"During the early stages of the boxcut mining at the Arthur Taylor Colliery, Open Cast Mine(ATCOM), problems were experienced with blasting results. Very large boulders andportions of completely unfragmented rock were commonly encountered. A full blastmonitoring programme was instigated by the mine and the explosive supplier to solve theproblems and to optimise future blasting operations at the mine."

Jan 1, 1993

By L D. Lawrence, W B. Sudweeks, J Bailey

Modern era urbanization is presenting at least one category of explosive consumers with a growing concern for ecological and environmental problems associated with their blasting processes. The construction industry is now, more than ever, being closely monitored with regard to its use of high explosives. In particular, contractors excavating the countless thousands of miles of various trench lines required for virtually every major new construction development taking place in America are being more closely scrutinized by local, state, and federal authorities with regard to blasting practices.

Jan 1, 1988

By Mark S. Stagg, David E. Siskind

Five major environmental effects of rock blasting are ground vibrations, airblast, flyrock, dust and fumes. What makes them "environmental" as opposed to occupational health and safety issues is that their impacts are felt off the mine, quarry or construction site. For some impacts, safe zones are defined through experience, flyrock being a good example. Flyrock at a mine can be 1) rock thrown beyond the blast area or expected hazard zone, 2) rock thrown beyond the permit area, or 3) rock thrown more than 1/2 the distance to the nearest non-mine structure (OSM rule for surface coal mines). Rock throw of less than the "flyrock" range is then a safety issue.

Jan 1, 1997

By Dave Howerton, Marshall Williams, Dave Finnerty

This paper will be presented jointly by El Dorado Chemical Co. and Arch of Illinois. It will deal with the simultaneous blasting of multiple overburden seams in surface coal mining. With the development of a new pit in Southern Illinois, production personnel with Arch were faced with serious equipment cycling problems. The solution to the problem was the development of a procedure that reduced drill movements on the highwall.

Jan 1, 1992

By Deane Tunaley, Paul Tidman, Qian Liu, John Mullay

Laboratory studies have indicated that the crystallization and desensitization of microballoon sensitized emulsion explosives start immediately after shocking or pre-compression. However, the question of whether or not the shocked emulsion could be worsened by the growth of crystallization or recovered by rebounding back to lower densities has been rarely examined under actual rock blasting conditions. This study was primarily intended to investigate the desensitization characteristics of two commonly used emulsion products in terms of blasthole spacing and delay duration. In the experiment, two parallel blastholes, 32 mm in diameter and 1.7 m deep, were drilled downwards in an underground drift.

Jan 1, 1995

By Robert E. Miller

Mass blasting of open stopes and pillars is a normal operating practice at Isa Mine. Three main parameters are used to classify the types of mass blasts. These are type of explosive used, blasthole diameter and system of initiation. Both electric and non-electric initiating systems are currently employed. The advantages gained by large firings are many. More efficient utilization of manpower, due to the concentrated and continuous charging, is achieved. There is no requirement for men to re-enter areas where localised ground conditions may have deteriorated and exposure of ringfirers to stope voids is reduced.

Jan 1, 1980

By Jason Wilkinson

Drilling operations are a vital component of surface mining, directly influencing productivity, safety, and cost efficiency. This paper explores a multi-faceted approach to drill optimization, focusing on minimizing delays, and enhancing operational effectiveness. Key areas of inefficiency such as shift changes, fuel and water delays, and time lost between drilling holes are analyzed to identify actionable improvements. Equipment related factors, including the frequency of drill bit and drill steel changes, as well as the condition of deck bushings, are evaluated for their impact on downtime and performance consistency. Additionally, the integration of smooth drives and shock subs is examined for their role in reducing vibration related wear and improving drilling precision. Optimization of pattern approach strategies is highlighted as a means to reduce non-productive movement and align drilling with blast design more effectively. To support continuous improvement and accountability, the implementation of a driller scorecard is proposed. This tool enables the measurement of individual performance based on key operational metrics, fostering a culture of data driven management. Through a combination of field data analysis and best practice recommendations, this study provides a comprehensive framework for enhancing drilling productivity in mining operations. The findings aim to support mine operators in achieving higher efficiency, reducing operational costs, and extending equipment life through targeted optimization strategies.

Jan 26, 2026

By David A. Smith, B L. Jr Lindsey

Arkansas bauxite varies enormously in its consistency and composition which makes blasting a very difficult operation. Blasting rounds have to be designed based on each particular mine's ore characteristics. The variances are so great in some mines that blasting procedures have to be changed almost daily.

Jan 1, 1979

By Yu Yalun, Meng Chuyan, Wang Lin, Wang Deshang

Based on the analysis of problems with wall control blasts in open pits, the essential theoretical basis and technological design of the damping presplit blasts are put forward. After practical application of this method in Nanfen Open Pit China, very good results have been achieved: 1) The rate of decreased vibration is up to 40%; and 2) The damage area of slope is reduced about 60%.

Jan 1, 1998

By Richard N. Snyder

In this system for connecting blasting caps to the initiation source, the need for a redundant design structure provides more reliable method of explosive initiation. This is accomplished by using a complete system starting at the blasting control, through the initiation line structure through the initiation line and connecting blocks to the blasting cap. The connecting structure between the initiation device and the blasting caps may be connecting blocks or other means.

Jan 1, 1995

By Thomas E. Brown

With the ever increasing public sensitivity to our environment, the blasting industry can no longer be concerned with just drilling and blasting. Government regulations, augmented by public pressure, require that the industry must be more diligent in preventing spills, disposing of distressed products and packaging materials, controlling fumes and dust, preventing product contamination, developing environmental impact studies, and preventing unnecessary regulations. These liabilities in conjunction with those of vibration, air overpressure and flyrock will continue to greatly impact the industry.

Jan 1, 1995