Search Documents

Warkworth Mining has been successfully operating a large open cut coal mining operation in the Hunter Valley of NSW since 1981.The mine is a complexmulti seam operation and utalises both truck and shovel and draglinetechniques. Warkworth Coal Sales Ltd markets approximately 10 different coal types.Since the mines inceptionthe development of mine scheduling and planning has been an ongoing programme. Resource recovery and coal utalisation have been the driving factors with this development as we strive to achieve maximum revenue for the investment dollar.The principal aim of this paper is to discuss the scheduling methodology as it is utilised todayhighlighting the interaction in the development of the final coal products schedule.Whilst the system is notperfect it has evolved and operated successfully in these difficult economic times and offers a practical and achievable approach to resource optimisation.

Jan 1, 1992

By P Andrieux

By 1996 ground control-related problems at Brunswick Mine had raised serious concerns regarding the safe and economical extraction of large portions of the reserves. These difficulties were mainly caused by high stress levels in pillars, instabilities resulting from wide spans supported by ageing support elements, and chronic difficulties supplying rock fill from the surface quarry to the underground workings, which resulted in many large voids remaining open for long periods of time. Significant changes have been implemented at the site since 1996, amongst which were a change of mining method, the introduction of paste backfill, the establishment of stress management measures, and the introduction of shotcrete on a large-scale. This paper focuses on the regional ground conditions associated with both the previously used primary-secondary mining method and the newly implemented pyramidal pillarless technique, as well as on some of the stress management measures implemented at the mine.

Jan 1, 2000

By Nagai K, Moriyama K

Toyo smelter has been making s veral efforts to reduce and diversify energy for dealing successfully with such :n:;rgy problems as the first and second oil crises. ::,specially it is one of th:; most important subjects to substitute oil by alternative: energy source, because oil is expensive and unstable with respect to its supply. t _'hercfore i was decided to propel tnC ezhstitution of coal *jr oil. in the first place, the supple- mental fuel oil in the reaction shaft was replaced by oil to coal in 1981, and then th, fuel substitution of pulverized coal was achieved in the steam superheater in 1984. 3y these fuel substitutions about 7u,' of the total fuel energy at 2oyo smelter has been replaced by coal. in this paper the fuel substitu- tions at loyo smelter are described in detail.

Jan 1, 1987

One of primary causes of poor blast performance is the improper relief of explosive energy. Under or over-confined blasts modify the explosiveÆs path of least resistance, which changes where and when the explosive energy is applied resulting in less than optimum blast performance. During the research for this paper the overbreak characteristics of five full-scale blasts were quantified using high speed cinematography and borehole cameras. The effectiveness of various overbreak control methods was also evaluated to guide design refinement. The results of this research along with general recommendations for reducing excessive damage are included with this paper.

Jan 1, 1999

By B Siddall, A Gunstone

The use of a partial secondary crushing circuit provides a flexible way to optimise existing SAG comminution circuits limited by rock competency or enables optimal processing of an ore through second hand equipment not specifically selected for that ore. This paper details the process involved in designing a partial secondary crushing circuit using the recent installation at Mt Rawdon Gold Mine in Queensland as an example.

Jan 1, 2004

High pressure (-1.2 GPa) Early Cretaceous granulite facies orthogneisses in Fiordland, New Zealand are in tectonic contact with a cover sequence comprising mid-Palaeozoic amphibolite facies metasediments, subordinate metavolcanic rocks and syntectonic granitic orthogneisses. This cover sequence and the underlying granulites constitute upper and lower crustal plates of a mid-Cretaceous metamorphic core complex whose emplacement was linked to continental rifting and the Late Mesozoic breakup of the Pacific margin of Gondwana. Exhumation of the lower plate granulites occurred in two stages. The first stage was associated with extreme attenuationand tectonic denudation of the cover sequence accompanying emplacement of the core complex, leading to rapid uplift of the granulites but without generating the large volumes of Fiordland-derived sedimentary detritus normally expected if uplift and erosion were the only factors involved in unroofing the granulites. Final uplift and exposure of the granulites at the surface occurred mainly during the last 10 Ma in response to transpression across the mid-Tertiary Alpine Fault and/or the obduction of Fiordland continental crust over oceanic crust of the Tasman Sea.

Jan 1, 1990

By Smith DM Jr

Silver deposits, in which silver forms at least fifty percent of the value of the ore, are abundant and large on the east side of the Pacific and are absent in the western Pacific. To determine if this uneven distribution is related to features of consuming plate tectonic boundaries which dominate the metallogeny of the Pacific Rim, the variation of Ag/Au in porphyry copper deposits was used to estimate the relative silver content of magma generated in subduction zones. Porphyry copper provinces with high Ag/Au occur in regions of the eastern Pacific where silver deposits are abundant, suggesting that the distribution of silver deposits is controlled by the relative abun- dance of silver in subducted ocean crust. Ocean crust being subducted in the eastern Pacific is mostly less than 50 million years old in contrast to most ocean crust in the western Pacific which is much older. Enrich- ment of silver in young ocean crust at spread- ing centers may reflect metallogenetic evolution over geologic time. Silver may be transported to the surface in volcanic rocks, and deposits are common where felsic varieties are abundant. The high ,solubility of silver in natural waters provides a natural storage mechanism for silver weath- ered from these rocks and ultimately circulated in near-surface hydrothermal systems where many silver deposits form. The regional distribution of silver deposits is not influenced by discoverability, vertical metal zoning, or regional tectonic style. The effect of igneous differentiation is unclear.

Jan 1, 1987

The Engineering Chemistry Division of the Government Chemical Laboratories of WA initiated an ongoing investigation into the possible utilisation of diatomites of this State. The work has shown that local diatomites can be beneficiated by hydro or pneumatic cyc- lone separator circuitry and that the better quality head materials can be upgraded by straight and flux calcination and associated processing to the equivalent of premium grade imported products. Western Australian diatomites vary con- siderably in quality, and the degree to which they can be upgraded and the yield of useful product are influenced by the proportion of impurities and the size, type, and degree of fragmentation of contained diatoms. Conseq- uently careful assessment of ore deposits will be necessary in order to relate ore reserves to planned production. The viability of commercial production from Western Australian resources would hinge on the establishment of markets - largely ex- port - capable of supporting a production level of the order of 30,000 tonnes per annum.

Jan 1, 1979

By M D. Rosengren, G Gregor, M F. Young

Over the last 15 years the silver/lead/zinc ore treated at Mount Isa became increasingly complex and lower grade. Metal recoveries dropped dramatically, causing a serious decline in profitability. The ætraditionalÆ response of increasing tonnage to reduce unit cost was unsuccessful, since the additional tonnage was even lower quality ore. A major technical and capital program in the 1990s restored metallurgical performance, but business return was still too low and ore quality continued to decline. In 1996 a new, holistic approach integrated the steps of geology, mining, concentrating, smelting, and refining. Previous assumptions about æfixedÆ and æmarginalÆ costs in mining and processing were shown to be wrong. Detailed analysis showed that some ore sources were reducing profit. This led to a fundamental redesign and downsizing of both Mount Isa and Hilton mines. The result was dramatic increases in head grades, metallurgical performance and plant stability without any capital expenditure. The business is now smaller, but more profitable.

Jan 1, 1998

By Snowdowne J. B H

Rand Mines, Limited, located in Johannesburg, Republic of South Africa has recently completed feasibility studies which have lead to the initiation of two major coal strip mining ventures. A minicomputer based mine planning system was developed to perform the feasibility studies. The broad approach of this system is to utilise inter.-actively the specialist skills and interpretative abilities of mining engineers and geologists. This paper reports briefly on the outline of the system and at greater length upon certain aspects of its use.

Jan 1, 1977

By Partridge A. C

Pinched Sluices, in a variety of guises, are used extensively for the separation of minerals according to density. In the authors' work a pilot-scale sluice has been constructed with provision for splitting the discharge stream into a number of layers. The composition and flowrate of the stream can thus be analysed as a function of depth and the results presented graphically. The effects of such parameters as total flowrate, pulp composition and particle size on overall performance can be clearly seen from such data.

Jan 1, 1979

Exploration for economic nickel sulphide mineralisation has often been directed by rationalisations based on poorly understood genetic models. Among those that have enjoyed popularity over the past decade are the "layered gabbro" model and the "basal ultramafic" or Kambalda model. The new discoveries in the Mt Keith-Agnew area could well become a model for future nickel search. Exploration based on even the crudest state- ment of the Kambalda model - prospect the basal contact of Archaean ultramafic complexes for gossanous expressions of sulphide mineralisa- tion - has met with remarkable success. Refine- ments to this model, besides satisfying the geology of any particular deposit, have the major virtue that many of the genetic options - magmatic segregation, hydrothermal transport, sulphurisation, replacement sedimentary, structural control, etc. - are still open. Recent descriptions of highly magnesian silicate melts associated with the ultramafic rocks, do however, place some constraints on the formation of these deposits. Further evidence, from experimental studies on sulphide-silicate and sulphide-oxide phase relationships, and nickel-iron exchange in pyrrhotite, is taken with descriptions of sulphide nickel occurrences in Western Australia to examine genetic models for existing ore bodies.

Jan 1, 1972

By Mostyn G

In the last three decades various theories have been presented to allow the estimation of the force required to cut rock. These have generally relied on an hypothesised mechanism of chip formation.The paper presents results of an experimental program completed on an unjointed artificial rock in which the force and chip geometry were measured during deep cutting with a quarter scale bulldozer tyne. The program included various depths of cut and artificial rock of varying strength. The experimental results are compared with predictions based on three expressions for cutting force. Generally the measured forces are within the range of those predicted but none of the methods predicts the cutting force with any accuracy. It is considered that the discrepancies are due, in part, to the fact the that actual shape of the chip formed in deep cutting is quite different to that assumed in developing the theories and thus the theories cannot be expected to predict the cutting forces. It is concluded that Evans and Nishimatsu's theories predict lower bound estimates of the horizontal cutting forces. Deliac and Fairhurst's approach appears to over estimate the forces required to cut rock. New methods of prediction are required based on the observed mechanisms of failure.

Jan 1, 1993

By Hilde TWC

Synthesis of GLORIA side-scan sonar and other geophysical data has provided morpholo- gical and tectonic details of the interaction between the Nazca and South American plates along the Peru Trench (80S-15¦S). Our analyses suggest that a new propagating rift of the Galapagos type is evolving along the Mendana Fracture Zone (MFZ). Subduction induced rift- ing of the Nazca plate is accompanied by organized seafloor spreading for the last 3 Ma at least. GLORIA sonographs and bathymetric mapping show an 8-10¦ divergence in MFZ width towards the Peru Trench. The fracture zone comprises numerous ridges and troughs and a lack of sediment cover in the axial part. Young magnetic lineations (anomalies 1-2A) are observed within the fracture zone wni.cn are orthogonal to the older Nazca plate lineations. The central anomaly narrows west- ward and can be observed up to 400 km seaward of the trench whereas anomaly 2A is terminated about 200 km from the trench axis. Recent SeaMARC II sonar mapping in the region shows large igneous blocks in the Trench axis to the north of MFZ but absent to the south. We believe these blocks represent young seafloor of MFZ rift/spreading center broken off from the ridges as they subduct along the Peru Trench. The MFZ rift is propagating west- ward at a rate of 115 km/Ma (25 km/Ma relative to the South American plate). Given the present rates of accretion at the East Pacific Rise and of propagation along MFZ rift, the Nazca plate will be divided into two parts in about 35 Ma.

Jan 1, 1987

By Boland J

Prediction of rock cuttability by various excavation machines such as tunnel boring machines, road headers, rippers, picks, roller disc cutters, excavators, etc is of major concern to both civil and mining engineers and rock mechanics. In principle, the design of a rock cutting tool is based on achieving maximum excavation with minimum input energy, minimum applied force, minimum equipment weight and volume and, more importantly, minimum tool wear. When a rock material is indented by the force of a cutting tool and then unloaded several material zones form underneath and around the tool. As the tool moves into the rock the volume of its associated rock cavity (ie volume of displaced rock) expands and depending on the indenter's shape various phenomena may occur. Immediately beneath the tool a small zone in which the stress state is more or less hydrostatic, is formed which is underlain by an inelastic, or damaged, material zone. Both size and shape of this damaged zone control the magnitude of the indentation force and the chip formation mechanism during unloading. The rock is unable to store the whole strain energy induced by the tool and consequently the extra energy is expended either in forming new fracture surfaces and/or in plastic deformation in the damaged zone. Therefore, it is not surprising to see that both perfect-elastic and rigid-plastic constitutive models are not generally suitable for modelling indentation of rocks. In contrast elastoplastic constitutive models are more appropriate as they can include both elastic and plastic deformations (Kral et al, 1993). Elastic solutions for several half-space indentation problems can be found in most text books on elasticity and in particular in Timoshenko and Goodier (1951), Sneddon, (1951), Poulos and Davis (1974) and Johnson (1985a). If a failure criterion, eg the Mohr-Coulomb failure criterion, is applied to delimit elastic solutions for indentation problems, a lower bound limit of the applied indentation force (for a given indentation depth) can be estimated. It may be noted that elastic analyses, without any delimiting failure criteria, normally overestimate the indentation force. Plastic solutions for a few indentation problems may be found in Hill (1950), Johnson, (1985a) and Alehossein et al (1992). When analysing the behaviour of indented rocks the choice of an appropriate constitutive model describing effectively the behaviour of the rock at various stages and phases during indentation is a challenging issue. Several questions need to be answered before starting an effective analysis. The first question is of course: Which one of these is more appropriate for modelling zones underneath and around a cutter, elasticity or plasticity theory, continuum damage mechanics or fracture mechanics, and what is the bridging link between these various theories? Which mode is more dominant in fracturing rock, tensile or shear mode? What governs the mechanism of chip formation? What is the function, shape and the behaviour of the pulverised zone that forms just underneath a cutter? Is the hydrostatic stress state assumption reasonable for this zone? How does the rock change during the absorption and dissipation of the input energy and how does the indentation energy vary with rock type and depth of penetration? How can we model the damaged zone under the indenter? Furthermore does a plastic material form beneath the pulverised zone? When and how do radial and ring cracks form around and under an indenter?

Jan 1, 1995

By P N. Holtham

Magnetic separation is routinely used in the processing of titanium minerals, and the efficiency of these operations can be determined by measuring the magnetic properties of the process streams. The valuable components in the feed to a titanium minerals plant have specific magnetic susceptibilities ranging from -10-9 m3 kg-1 (zircon) to 10-6 m3 kg-1 (ilmenite). However, in an industrial environment, in which the mineral temperature may range from 20 to 120¦C, it is difficult to measure susceptibilities lower than about 10-7 m3 kg-1. Hence laboratory testing of spot samples from magnetic separators is currently required to obtain accurate performance data. This is an inherently slow process and where feed grades are variable, optimum performance of magnetic separators is generally not achieved. This paper describes the development of an inductance-based instrument for measuring very low levels of magnetic susceptibility on-line. The signal from the instrument can be used for process control purposes to maintain optimum magnetic separator performance. A prototype instrument has been installed in the zircon scavenger circuit in an Australian titanium minerals plant. The circuit consists of a roll magnetic separator treating a feed consisting mainly of monazite and stained zircon. The monazite-rich magnetic fraction is returned to the mine site for disposal, while the non-magnetic fraction is recycled to the zircon wet circuit. Splitter positions in the separator are adjusted when the final zircon product fails to meet specification, or the magnetic fraction contains more than 30 per cent zircon. Weekly composite grain counts show that sub-optimal operation of the magnetic separator results in significant zircon losses into the magnetics fraction. Using the instrument, the zircon content of this stream can now be accurately determined from the measured magnetic susceptibility, provided a correction for the effect of mineral temperature is applied using the Curie - Weiss relationship.

Jan 1, 2001

A case study of a landslide, which threatened vital infrastructure essential for the continuous operation of the Ok Tedi copper mine is presented. The paper presents a detailed description of the land- slide, outlines the assets at risk, and how the issue was addressed. This included the consideration of remedial options and the im- plementation of the most economically sound and geotechnically feasible remedial design which was completed within budget and on schedule. The paper is intended to highlight the responsibility of a mine based Geotechnical Engineering section in providing essential geotechnical investigations, design and professional advice on addressing stability issues in the infrastructure region.

Jan 1, 1997

By Crapp C. E

The Collinsville Coal Measures consist mainly of arenaceous sediments but indude eleven named coal seams. The Formation outcrops around the northern end of tbe Bowen Basin where it attains a thickness of 700 ft. in the Collinsville-Scottville area and overlies Lower Bowen Volcanies with angular unconformity. Most of the members in the Formation thicken basinwards. The regional dip is about 8 degrees. The Formation thins southwards and does not occur south of the Bowen River on the eastern flank. On the western flank it is represented by 60 ft. of barren sandstone at the limit of our mapping, 12 miles south of the Bowen River. Two seams are mined, the Bowen and the Blake; coal from the former produces high grade metallurgical coke, and the latter seam is mined for steaming coal. Where mined, the seams are about 20 ft. thick. The coals are of medium volatile bituminous rank and the lower coals are of higher rank than those above them.Reverse faults striking across the Coal Measures have been delineated and the existence of areas of intrusive rocks has been established. Intrusions rose up fault planes and, as felspar porphyry sills, selectively intruded coal seams, decimating reserves of coalavailable for mining. One sill, in the Blake Seam, attains a known thickness of 115 ft. Because the distribution and thickness of the sills is rarely predictable, density of drilling has been greater than in most coalfields.INTRODUCTIONThe assemblage of sediments occupying the northern portion of the Bowen Basin (Fig. 1) may be divided into four formations of Permian age:The Upper Coal Measures (U. Bowen)The Middle Bowen Marine Beds (M. Bowen)The Collinsville Coal Measures (M. Bowen)The Lower Bowen Volcanics (L. Bowen).Of these, the Upper Coal Measures and the Collinsville Coal Measures are known to contain coal seams of workable thickness.

Jan 1, 1960

The Beaconsfield gold mine processing plant is a complex operation and utilises crushing, grinding, gravity gold concentration, sulfide flotation, bacterial oxidation, cyanidation and zinc cementation to recover gold from the partially refractory ore. This paper discusses the challenges, developments and advancements throughout the processing plant since start up, which have culminated in a 25 per cent increase in the mill throughput over the nameplate design and a concomitant gold recovery increase from 75 to 92 per cent. The improvements have been attained via advancements in mechanical integrity, metallurgical review, process control and operator training, resulting in the current operation producing over 630 000 ounces of gold to date.

Jan 1, 2007

The combustion characteristics of Australian coals which contain high inertinite have been studied in a laboratory drop tube furnace and a Thermogravimetric Analyser. The pyrolysis chars and combustion residues were microscopically characterised using a modified coal petrography technique. Results indicated that the overall burnout of inertinite-rich Australian coals under pulverised fuel combustion conditions could be generally within a range of 97 - 99 per cent burnout. The studies showed that poor coal burnout cannot be generally related to high inertinite content in the Australian coals. The extent of coal burnout varies from coal to coal and vitrinite as well as inertinite may contribute to the unbumt chars in combustion residues. Combustion conditions had greater influence over char formation and coal burnout than the coal properties. However, under similar pf combustion conditions, coal rank and coal maceral composition had a strong influence over the coal combustion behaviours and final coal burnout. Simple correlations using coal properties may be used but with caution to determine coal volatile release and burnout at high temperature and rapid heating conditions.

Jan 1, 1991