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By Peter Reinders, Dirk Hummel

This paper describes a new digital Centralized Blasting System (CBS), which is currently being introduced into underground applications. The CBS makes use of the field-proven detonator and equipment technology of an electronic detonator system and existing mine radio communication networks. Therefore no capital investment for additional mine infrastructure networks is required for the deployment of the digital CBS. Components of the new system are a Remote Blasting Box for use at the actual blast site and a Master control unit ‘Lockbox’ which is located at the central blasting location of the mine. The system is operated via a PC based centralized blasting software. Several sophisticated safety devices guarantee the highest safety standards are maintained with the application of the new digital CBS.

Jan 1, 2004

By Alan B. Richards, Aleks Todoroski

The undesirable effects of blasting fumes can be controlled by minimising the amount of fume created, and by avoiding the movement of the fume plume to sensitive locations. Substantial progress has been made by the blasting industry to reduce the amount of fume typically created by blasting, but at this time no specific blast can be guaranteed to be ‘fume free’.

Jan 1, 2017

By Benjamín Cebrián, David Flores, María Rocha Gil

This document shows the evolution of drilling and blast digitization process, savings and trends in a mine, using new technologies that creates business opportunities and general improvement of D&B process.

Feb 1, 2020

By Benjamin Cebrián, María Gil, David Flores

In many occasions during the Mining operation life, blasting engineers find different and controversial results of fragmentation, dilution or wall control for the same geotechnical domain and blast design (pattern and explosive charge). Most of the times, the difference between same blast designs is not measured, not controlled. Once a blast designed is defined, the most important part of the process after that is the implementation of every step of the blast on site. Almost nobody is measuring it, controlling it, but just controlling implementation is possible to relate blast design with results in a consistent way, to optimize the full process of D&B. Controlling implementation not only per event but also to check and change trends and decision-making is paramount for optimization and saving millions of extra costs every year. The lack of resources and the hardness to manage all the info created every day in a blast make this process very tough and difficult to maintain in long term. The use of new technologies on site and software that allows a best, more consistent and continuous control of blast implementation have been proved to be the key for optimizations and cost saving. This document shows the evolution of drilling and blast digitization process, savings and trends in a mine, using new technologies that creates business opportunities and general improvement of D&B process.

By Carlos Campos Junior, Leonardo Soares Chaves, Raul Carretero Hoz, Renato Jacome Costa, Davi Bastos Martins de Oliveira

The Vale’s Serra Sul mine, also known as S11D project, is one of the world’s largest open pit iron ore mines, located in Brazil’s Amazon region. The mine produces around 90 Mt of high-quality iron ore annually. Its unique orebody enabled the S11D project to adopt a truckless mining system with In-Pit Crushing and Conveying (IPCCs) for ore exploitation and waste stripping. The IPCCs system requires crushing the waste, mainly composed by the jaspilite lithology, and is also conveyed to waste deposits several kilometers away from the mine. Due to Amazon’s environmental restrictions, the project was designed with preliminary geological knowledge, leading to the installation of primary crushers not designed for the hardest jaspilite, with uniaxial compressive strength (UCS) up to 500 MPa. This resulted in low waste crushing performance, affecting stripping ratio and threatening future production. A project was developed to improve the fragmentation of the jaspilite, allowing higher waste IPCC production, and reducing the risk to the production due to low performance of waste crushing and conveying. The first challenge was the independence of the geological and the geomechanical models, while only the geological model was considered in blast designs, the geomechanical model describes six waste groups of jaspilite classified according to their strength. A new geological model was then created to incorporate the geomechanical classification, allowing different blasting design according to the rock strength of the jaspilite. The blasting pattern on most compact jaspilite was reduced 27%, from 22m² to 16m² in 9 7/8” diameter holes, with a proposed theoretical reduction of 23% of the P80, from 326mm to 250mm. The second challenge was the implementation of the new design, as this pattern size and the high powder factor (2.9 kg/m3) were paradigms for such a large iron ore mine. The measured results have shown 25% reduction of the P80, the crushing rate was increased by 17% (230t/h), saving around $2.4 million annually in crushing and conveying system maintenance.

Jan 21, 2025

By Heins Walter Wild

Detailed investigations on various configuration kinds of cut with respect to drilling-technological and blasting-technological properties as well as with respect to cost effectiveness have been carried out in Germany.

Jan 1, 1995

By S R. "Bob" Pilshaw

Productivity is the popular "buzz" word that catches the attention of most managers when it is featured in the more popular mining and construction magazines. Engineering Task Forces and teams are formed to take advantage of productivity opportunities in almost all phases of an operation except the drilling and blasting area.

Jan 1, 1988

By Robert Hopler

In part four, the instrumentation used to detect the vibrations from the 1876 Hell Gate (East River, New York) reef-clearing blast was discussed. The apparatus consisted of cups of mercury and microscopes or other magnifying instruments to detect ripples or waves on the surface of the liquid metal.

Jan 1, 2007

By AN Gupta, N V. Srinivasa Rao

Initiating devices like detonators use sensitive primary explosives. Successful detonation of secondary explosive is achieved by suitable source of energy from primaries. The most widely used primaries contain toxic lead azide and lead styphnate, dinitrodiphenol or tetracine. All these primaries are very sensitive to friction, impact and heat. The handling of these chemicals is very hazardous and many accidents reported in detonator manufacturing were from these primaries only. In addition to this high sensitivity, lead azide and lead styphnate contain lead which is toxic.

Jan 1, 2014

By Mario Coderre, Andre Pinsonnault, Francois Lefebvre, Pierre Groleau, Yves Newman, Christian Pouliot

"This paper describes the blasting methods used to excavate the tailrace channel at theLaforge hydroelectric plant. It also shows the importance and versatility of the dopedemulsion explosives used in this project."

Jan 1, 1993

By John F. Mitchell

Large production blasts involving many series in parallel have long been a source of complication. When speed and accuracy are most necessary in blast preparation an efficient and precise method of wiring is required. After loading a large number of holes and being pressured for time, due to lack of daylight, equipment shutdown, etc., an effective hook-up plan can eliminate many last minute problems. It is the intention of this paper to offer a simplified wiring proceedure which when employed can save precious time and encourage efficient and economical utilization of blasting personnel and material.

Jan 1, 1976

By Mark Odell, Bruce Northrup

In the hill country of Austin, Texas, Tom Kite has designed a golf course to be built in conjunction with a housing development entitled "Riverplace". The topography in this area is almost solid limestone, which made it necessary to use several types of surface blasting: Pre-splitting, ditch-line, sump shots, not to mention "fairway" cuts and even a sand trap or two.

Jan 1, 1985

By William C. Geitz, Dan Fitzgibbon

Lightning has always posed a serious threat to blasting operations, especially within the mining and construction industries. In recent years, technological advancements in communications systems and microprocessors have significantly improved the accuracy and efficiency of lightning detection and warning instrumentation. These advancements have increased the availability of highly reliable, accurate and affordable systems for use within the explosives arena.

Jan 1, 1991

By Abdel Rahman, M. Khaled, Abo Makarem

There are four large limestone quarries, located nearby Cairo metropolitan. Drilling and blasting operations are used to extract limestone for the cement industries. In these quarries, the blast vibration should be kept below a certain limit. One of these quarries is Tourah Portland Cement Company (TPCC) limestone quarry which, lies near important and historical large caves, within Tourah Mountain. Therefore, control of blast vibration level becomes very critical.

Jan 1, 2007

By John Turner, James Lamb

The Minnesota Department of Transportation (MNDOT) has an extensive project to improve driving conditions and reduce hazards to motorists on US Highway 61 between Duluth, MN, and Canada along the north shore of Lake Superior. In 1991, the Lafayette Bluff Tunnel was completed just north of Two Harbors, MN, through a joint venture of Johnson Brothers Corporation of Litchfield, MN, and Obayashi Corporation of San Francisco, CA.

Jan 1, 1994

By E Emery Jr Gray

A need for more delay periods other than those normally manufactured throughout the explosives industry rarely occurs. This paper will discuss one such incident from an analytical view through practical application.

Jan 1, 1976

By John Eloranta

This paper is a case study showing the assembly of available rock property parameters for the purpose of blast design. Blast optimization now includes subsequent milling and requires a full knowledge of the rock mass. Individual blast holes should be designed using all available data. The parameters include: geologic layer from diamond drilling, shovel performance, crushing plant experience from that area, drill monitoring, magnetic susceptibility from a downhole probe, size analysis history from digital image analysis, compressive strength tests of problem areas and cross hole sonic testing. Bedding thickness observed from drill core appear to have a strong influence on fragmentation.

Jan 1, 1996

By Dennis Dobson, Keith M. Henderson

Lone Star Industries, Inc. in Cape Girardeau, Missouri operates an open pit mine to produce limestone for its portland cement manufacturing plant. The present mining method, for safety and legal reasons, requires a set back from the property line, a berm, sloped overburden, and vertical rock walls with catch benches.

Jan 1, 1997

By S A. Steyn, I P. Douglas

Duvha Opencast is a large South African dragline operation supplying coal to the Duvha Power Station which is operated by Eskom, the state power utility. For Duvha to remain competitive with other collieries, it has proved necessary to continuously examine and investigate methods of reducing costs. With explosives representing a major portion of the total working costs, blasting is an obvious area of investigation.

Jan 1, 1991

By O E. Crenwelge

Seismograph measurements are usually made near blasting operations solely for the purpose of monitoring compliance with governmental regulations. However, recordings of seismograph signals have far greater potential than this, if the proper procedures are used for analyzing the transient data.

Jan 1, 1991