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By Gordon F. Revey

In construction and mining work, situations occasionally occur where hard rock or concrete must be excavated at locations near critical structures or utilities. Fearing damage from blasting, contractors and engineers often explore the viability of using mechanical methods or expansive concrete to facilitate the excavation work. However, for moderate to large excavations, the prolonged duration and high cost of using these methods is often impractical. In these situations, under the right conditions, controlled blasting and blast-management methods can be used to speed up the work and lessen costs. The process of determining whether or not blasting is practical is often complex, particularly when risks are high.

Jan 1, 2002

By Mo Jadbabaei, Scott Harrison

There is very limited information available regarding the air pressures, flow rate, and velocity profiles in blast hole air drilling applications. Currently, many people are using incompressible flow correlation to calculate the bailing velocity. In this article, air pressure, flow rate, and velocity profiles are calculated using compressible flow theory. The airflow at the bottom of the hole is simulated using the jet flow theory. The concept of choking condition is introduced, and it is concluded that the velocity at the nozzle exit cross section cannot exceed sonic velocity. The minimum pressure required for achieving choked condition at the nozzle cross section is calculated. Choked and overchoked flow conditions at the nozzles are examined, and the maximum achievable cleaning power is correlated to the nozzle size and pressure.

Jan 1, 1999

By Gregory S. Parker

The explosives community has seen tremendous technological advances during the past several decades. When this industry was in it's infancy and even past, Powder Monkey's defied the odds by relying on daring and cunning to unleash the power contained in nitroglycerin and black powder. Unlike the manufactured improvements, there has been little in professional evolution amongst the blasting fraternity unless provoked (for the most part) by the government. It is the intent of this author to advance the cause of an industry wide training and certification program, uniform in nature and broad-based enough to be voluntary, giving states whose outstanding programs are already in place, the opportunity to provide input. In creating this type of atmosphere, grandfathering, reciprocity and accessibility would be paramount. With ISEE taking a firm leadership role during the inception and NICET's involvement in the administration, the idea postulated here is intended to spark interest and debate, bringing the inception of such a program to the forefront.

Jan 1, 1995

By Salah A. Taqieddin

The blast casting technique of removing overburden is an innovative technique which was successfully used in the mining of certain surface coal and quarries. This method was found to be efficient in minimizing the labor and equipment cost while accelerating mining operation with safety. This method was successfully applied to horizontal as well as to dipping coal seams. Also it was practically applied to single as well as to multiple ore bodies

Jan 1, 1992

By R W. Bellenie, P N. Blakey

The phenomena of post detonation gases in muckpiles is reasonably well known. It causes the 'rumbling' noises occasionally heard after a blast in open pits or quarries and is thought to occur due to initiation of carbon monoxide, hydrogen, etc. by 'hot' spots within the muckpile. The problem usually occurs with highly aluminized products, but can occur with any oxygen deficient product. This phenomenon was never a problem underground due to restriction on access to blast areas, ventilation criteria, etc. until the advent of large diameter blastholes and particularly their use for specialized applications such as drilling for blasting down 'hang-ups' in ore passes.

Jan 1, 1980

By Finn Ouchterlony, Gert Bjarnholt, Robert Holmberg

A system for contour blasting with a linear shape charge principle has been studied /10/. In one operation the charge creates two notches along the bore hole wall and breaks the rock mass. The built in notching capability makes it possible to reduce the specific charge and the bore hole pressure to 1/3 of what is used in conventional contour blasting and to ensure that cracks are initiated and propagated only at the notches and nowhere else. The notching capability of linear shape charges has been studied experimentally and the bore hole pressure calculated to aid in optimization of a charge for future field experiments in bore holes with a diameter of about 50 mm.

Jan 1, 1983

By Marco Antonio Falquete

Conventional detonators and blasting caps make use, as igniters, of flame-shock-, andfriction-sensitive primary explosives, such as lead azide, lead styphnate, mercury fulminate, etc, most of them severe toxic and environmental contaminants. Sensitivity of primary explosives is one of the main causes of injuries and fatalities in explosives industry and in field applications. Intense research for a reliable, safe, and environmental-friendly non-primary-explosives detonator was conducted by the industry in the last years. A new detonator is presented, containing no primary explosive, employing only environmental-friendly substances while keeping reliability of performance. A series of performance tests is executed in prototypes of different output energies, including initiation by flame, shock tube, thermo tube (IBQ’s proprietary spark-generating tube, presented at 2005 ISEE Conference), energy transfer reliability, and extreme environmental conditions (according to MIL-STD 331B, test C1 standards). Results are compared, when pertinent, with standard blasting caps of different energy outputs, and with standard primary explosives.

Jan 1, 2007

By Dale S. Preece, Lee M. Taylor

Computer simulation of the physics involved in conventional rock blasting can be split into two phases; transient stress wave propagation and rock motion. Because the two phases involve totally different mechanisms and time scales, they must be numerically modeled with two different computer programs. The first phase is usually modeled with a finite element or finite difference code which treats the rock ss a continuum and simulates the transient stress wave and subsequent fragmentation of the rock. The second phase is usually modeled with a distinct element technique where the rock mass after fragmentation is no longer treated as a continuum but as a finite number of distinct particles that interact with each other through collision mechanics.

Jan 1, 1989

By G J. Kulbieda

The Empire Mine initiated production in 1963. Since then the unit operations of drilling and blasting have evolved continually in order to meet the increased mining requirements demanded by plant expansions in 1968, 1973 and 1980. Additionally, advance mine planning has become an integral part of proper pit development and is necessary to insure uniform blending of the distinct ore horizons contained within the mine area. Blasting practices have been modified to facilitate the autogenous grinding system utilized at Empire and pioneered in the Iron Ore Industry. Technical innovations in the explosives industry, as well as, progress regarding on site blast engineering methods have substantially increased the use of ammonium nitrate explosives and helped to establish efficient charging procedures. In addition, the recent introduction and use of ammonium nitrate fueled with nitropropane and methanol indicates that it is a viable substitute for aluminized ANFO.

Jan 1, 1981

By Bert Bahnson

As farms decrease and subdivisions increase there is a continuing demand for easy and safe silo removal. A few years ago I attended one of the Omni istribution explosive classes and was impressed by a product designed by Omni owner Bill Nixon called the Omni Breach. Its original purpose and main current use is law enforcement; specifically door breaching and tactical operations, with most of the force coming from water using a minimal amount of explosive component. I experimented with various charge strengths on concrete and found that it can be easily shattered with little flyrock or airblast. A neighbor of mine had an old silo within a foot of a barn that he was rebuilding and inquired about its removal. His property was sandwiched between an elementary school and Interstate 40, so I told him that I would do some test shots and if the results proved satisfactory, I would take the job for free to test the following theory.

Jan 1, 2006

By Thomas E. Ricketts

Limited void volume blasting (LVVB) occurs when rock is blasted into a volume that is not sufficient to let the rock expand to its free-bulking value. The freebulking value is obtained when the rock particles have enough space to separate, tumble and rotate to produce the maximum amount of void possible between the fragments when they finally come to rest. Although bulking value depends on particle size distribution and shape, a typical free-bulking value for uniform, finely broken shale is about 1.67. LVVB occurs in almost every type of blasting used in both surface and underground mining operations. For example, in multiple-row bench blasting for surface mining, the final delays that are designed to fragment the rock furthest from the free-face are generally confined by previously blasted rock which results in a LVVB situation. In underground mining, the blasting is automatically confined and is commonly done intentionally to limited void volume to reduce mining cost and improve safety. LVVB primarily affects rubble bulking and thus the excavation of the broken rock which is related to the productivity and economics of a mining operation.

Jan 1, 1989

By Janice Reed

The first seismograph was developed around 132 AD. Much has happened since then. The “modern” seismograph (> 1920) has seen a lot of changes. From falling pin seismographs to magnetic tape units to today’s Z-curve analysis models, the blasting seismograph remains a necessary and useful tool to the blasting community. But why so many changes? What forces drive the advancement of the seismograph? There are many answers and aspects to this question. Research, regulation, and technological advances are the primary forces behind innovation in our industry. But these three forces also drive each other. Research drove our industry from displacement seismographs to particle velocity seismographs. Technology took us from 80 pound seismographs to units weighing less than 5 pounds. Regulation (and litigation) - the driving forces behind the Z-curve analysis units. How have these innovations helped today’s blaster? Have there been any negatives? It is important for today’s blaster to understand how we got here and why.

Jan 1, 2005

By Michael S. Wieland

Toxic fume concentrations from industrial mining explosives depend somewhat upon the type of rock (or other strata) confinement. Though traditional detonation theory disregards this influence, the work principal from thermodynamics reveals it, when the violent interactions that transpire within the rock blast are taken into proper account. Resolution of the work principle technique requires total thermodynamic equilibrium under constraint, so the nonequilibrium dynamics is rendered in that way, using an old trick from theoretical mechanics that revises the representation of forces. The rock pressure reduces to a four-component sum: the rock compressive strength and natural atmospheric pressure, as reckoned quasi-statically, and the gravitational influence and reversed inertial resistance, as reckoned dynamically. Tabulated specie concentrations and graphical trends reveal the dependency upon rock pressure, rock temperature and the fuel-oil percentage in ammonium nitrate mixtures (ANFO), used to illustrate the model. Rigid-wall test chambers have notable ullage (residual space), where rapid expansion influences the reaction quenching, yielding a fume spectrum unlike that for rock confinement; reported rock tests are therefore used for comparisons. For the thermodynamic regime where quenching occurs, seven concentrations are resolved, including carbon monoxide (CO) and total nitrogen oxides (NOX). Their trends yield inferences regarding the way unwanted charge desensitization from transitory hole-to-hole wave impact in conjunction with reduced rock pressure can yield nasty toxic fumes, the dark rusty cloud phenomenon!

Jan 1, 2005

By Atsuo Inoue, Toshihiro Ogata, Hideaki Sugihara

Generally in Japan, since ANFO has easy handling and low-price, it is most used as industrial explosives. However, ANFO is very easy to dissolve in water, it is difficult to use under existence of water and the consumer have desired water-resistant ANFO which has perfect water resistance. Then, we have developed the Water-Resistant Granular Explosive (It is written as following WRGE.) in which the surface of the explosive was covered by waterproof film, so that WRGE is able to use in hole with water. We ran various performance tests about the WRGE developed in the laboratory. Consequently, WRGE has water resistance of over 6 hours, and it has been checked that a performance and handleability were equivalent to the conventional ANFO. Then, we carried out the field test in the consumption site, and did performance evaluation on an on-site level. As compared with ANFO, fragmentation (size and volume) and handleability are almost equivalent. However, some problems which the WRGE is not settled out smoothly in hole with water and need more time for loading were also clarified. We are going to continue some advanced improvements through field tests.

Jan 1, 2005

By Claude Cunningham, Szendrei

The partitioning of blasting energy into “Shock” and “Heave” components is a popular concept for attempting to match explosives to particular ground conditions and blasting results. The issue is complex, as it affects both the detonation process and the immediate response of the rock skin. However, the fundamental process of energy transfer from the explosive to the rock through the blasthole wall is not well defined. Clues to the “Shock” phase of blasthole expansion are given by cratering behaviour of materials subject to high velocity penetrators. The final cavity volume defines both the energy used to achieve this and the resistance of the confining material. Attention is being given to the link between penetration of a solid target and expansion of a readymade hole, both producing the same outcome. The benefit of this work is that it leads to clearer understanding of how explosives will impact upon the blasting results and helps to explain the energy consumption in blasting.

Jan 1, 2004

By Richard H. Granhom

Detonation pressure, or Chapman-Jouguet pressure, is an intrinsic property of an explosive, and like detonation velocity, is an indicator of explosive performance. Pressure and velocity are also important for calibrating computer codes and for other calculations such as the stress imparted to rock or metal by an explosive. The detonation pressures, P~cj, of many "ideal" explosives have been measured indirectly by recording some hydrodynamic flow variable other than pressure, with P~cj being inferred from hydrodynamics and the assumed Chapman-Jouguet equations. One such method is the difficult and expensive "aquarium technique''.] Commercial explosive manufacturers generally rely on estimates of P~cj generated by computer codes not explicitly designed for non-ideal explosives typically used in commercial applications. Over the last decade, U.S. national and government laboratories have developed in-situ gauge techniques such as the manganin gauge, for direct measurement of detonation pressure. Manganin is an alloy of copper, manganese and nickel, and is ideally suited for use as a pressure transducer because its electrical resistance changes with pressure, but is nearly constant with changes in temperature. A simplified manganin gauge technique adapted for use at a commercial test site is described and some initial results from measurements on commercial emulsion explosives are presented.

Jan 1, 1991

By Miguel Araos

The aim of this study was to understand clearly how VOD of emulsion-based gassed explosives is influenced by parameters such as nitrate salt composition in the oxidizing phase, product density, blend composition, gassing rate, type of sensitization, etc. Also some VOD testing was performed on watergel-based gassed explosives in order to compare the results with those obtained for emulsions. VOD measurements were conducted in the surface blasting facility at the Research and Development laboratory of ENAEX SA (Calama, Chile). Despite the fact that the influences of some parameters on VOD of emulsion-based gassed explosives are easily predicted, there was found to be an unexpected correlation. Although it is commonly believed that the VOD of gassed explosives depends on the density, this study found that the VOD depends on the both size and the amount of gas bubbles incorporated into the product as well as type of sensitisation, regardless of whether the explosive was straight emulsion or a blend. Density is just a consequence of the incorporation of voids into the explosive. Future work in this area may examine variation of other parameters, in order to obtain a greater knowledge of detonation properties and therefore to design more efficient explosives.

Jan 1, 2002

By Robert C. Brown

During a research period lasting over three years, a vast number of seismograms were collected and analyzed. From this data, other than obtaining a host of new information pertaining to the effects of surface mine blast on underground mines, it was found that by mounting seismograph velocity transducers at the center of crosscuts in underground mines, seismograms can be obtained which give fairly accurate information about the maximum levels of vibration, and the associated Of stresses and strains, misfiring of blast holes, delay accuracy and delay overlap. The technique of analysis is a simple one; it involves matching of the frequency of wave or wave groups with the shot card information such as rows of holes, number of holes and the cumulative milliseconds of delays used in the blast holes. Any discrepancy that might exist between the frequency of waves and the expected cumulative millisecond delay for a given row or hole eventually will show up as a mismatch in the analysis. This simple technique enables the seismographer to be involved not only in the monitoring of blast peak vibration, but also in making recommendations as to the choice of millisecond delays, reducing the possibility of delay overlaps and reducing the hazards of blast hole cutoffs.

Jan 1, 1980

By Joshua Hoffman, Catherine Johnson, Braden Lusk

Blasting conducted in surface coal mining operations in the Appalachian region consumes a significant amount of blasting agents. Emission of oxides of nitrogen (NOx) from these operations potentially represents an environmental challenge. This paper presents work conducted to quantify NOx output from the detonation of blasting agents common to surface blasting operations in surface coal mines. Annual ANFO and emulsion consumption data was collected from an operational surface coal mine located in West Virginia. It is known that many factors contribute to the types of gaseous byproducts released from the detonation of explosives. These factors include but are not limited to: fuel to oxygenator ratio, degree of confinement, and contamination. While, past research has been conducted to study the relationships these factors play on the release of NOx, these findings do not agree with one another. The annual explosive consumption values from the West Virginian mine were applied to NOx emission conversion factors in published literature. This lead to a range of NOx emissions from 95 to 914 tons in a year. Given the wide range of NOx production the utility of this information is suspect. The EPA recognizes a standard factor of 17 lbs (NOx)/ton (ANFO) however this factor is based on chemical composition and does not address contamination, confinement, or AN to FO ratio. This factor when applied to the West Virginia Mine's explosive consumption produced a value of 215 tons of NOx. There is a lack of information on NOx emission from emulsion type explosives. The work presented in this paper can be used by blasting professionals to quantify NOx emissions and guide future work for producing better predictor factors.

Jan 1, 2014

By Brent Blanchard

The use of explosives to safely fell structures can be traced back over 300 years. Since then, dozens of chemists, inventors, blasters and demolition experts worldwide have played prominent roles in the evolution of what has become the modern-day explosive demolition industry. In America, one of the earliest applications of explosive demolition occurred in response to the great fires of San Francisco, where homes and businesses were blasted with gunpowder in a desperate attempt to create firewalls. Later in the 19th century, inventions such as nitroglycerine, dynamite and blasting caps made structural blasting a safe, efficient alternative to conventional demolition methods. The 20th century brought the first experiments in shaped charge technology, and this, combined with developments in portable seismology and non-electric delay systems, allowed an ever-expanding variety of structures to be explosively felled by demolition experts throughout the country. The 1950s and .60s brought a new wave of commercial structural-blasting entrepreneurs (several of whom are still active today), and their efforts towards improving adjacent-structure protection and public relations beget the felling of large commercial buildings in dense urban environments. By the late 1980s, publicity-driven motives were gaining greater influence in the decision to .implode. various structures, and the transformation of blasting operations into promotional spectator events played a role in several injuries and fatalities. Since that time, however, a renewed sense of responsibility practiced by most blasting firms and project officials has resulted in the safe, successful completion of hundreds of recent endeavors. In sum, what appears today as an efficient, economical - and visually spectacular - way to demolish structures has its roots in developments of the past several centuries

Jan 1, 2002