Search Documents

By Frank J. Purcell

“Down The Hole” (DTH) hammer drilling is often necessary to advance the casing during pile construction where the test bores have determined difficult drilling conditions with obstructions such as boulders, cobble and glacial till. The use of compressed air to operate DTH hammers in foundation drilling has been a contentious point in many regions of the world due to its potential to disturb the ground around the pile being constructed. There are many examples of damage to adjacent building foundations where compressed air exiting the pile being drilled disturbed the subsurface around the building’s existing piles. This paper looks at the use of compressed air in DTH hammer foundation drilling and the move towards controlling the exhausted air to avoid over drilling the pile, causing potential damage to nearby piles. Simulated models of air flow penetration into the soil of different configurations of drill bits are discussed to highlight design changes employed to better control the air during the drilling process. A case study of the construction of a water-tight pipe pile wall for a building’s underground parking structure is studied to demonstrate the potential of DTH hammer foundation drilling where the air is fully controlled.

Nov 1, 2022

By Gene Bryant, Wesley Schmutzler, Matteo Bertoni

The levees where the Mississippi River and the Lower Wood River meet near East Alton Illinois have been a problem area for years due to underseepage. The first phase of the deep cutoff wall was a 2,000-linear foot section that was completed in 2016 for the Illinois Flood Prevention District Council. This section was installed along the Wood River and the Mississippi river to depths of over 135’, The United States Army Corps of Engineers was tasked with continuing the cutoff wall along the Mississippi river. The wall was a continuation of phase I with depths up to 140’. The 1,000’ long cutoff wall was installed through fill, loose sands, cobbles, and sandy clay. The cutoff wall was terminated in either Glacial Till or sound rock. In order to provide wall permeability equal to or less than 1.0 X 10-6 cm/sec a self-hardening slurry (SHS) composed of ordinary Portland cement, slag cement, and water was utilized. The depths reached on this project using SHS is the deepest done to date in the United States. Along with the permeability requirements, a very narrow range for the unconfined compressive strength was specified at 50 – 180 PSI. In order to monitor the ground movement and water level fluctuations during the excavation of the panels with the Hydromill or Clamshell, 6 automated inclinometers were installed and monitored continuously during panel excavation in phase 1. Seven automated piezometers were monitored in phase 2. This paper will give an overview of the project with emphasis on the effect of the excavation on the instrumentation, specifically the reaction of the piezometers as the last panels were installed. INTRODUCTION The project is in Illinois, about 1000 feet downstream from where the Wood River Creek enters the Mississippi River between East Alton, IL and Wood River, IL adjacent to State Highway 143 (Fig. 1). The Wood River Lower Cutoff Wall Phase 2 Project (WR2) was awarded to TREVIICOS SOUTH (TIS) in September 2017. The Main Project features are: Construction of work platform, inclinometers installation and removal, cutoff wall construction by the Self-Hardening Slurry method (approx. 135,000 sf) up to 140' depth, clay cap installation, and site restoration. The levee system along this stretch of the Mississippi River has been plagued by under-seepage for several years. The phenomenon has worsened to varying degrees, depending on location, to the point that remediation was needed to ensure that Levee failure would not be an issue in the future.

Jan 1, 2019

By James M. Tantalla, Dwight Metcalf, Roderic A. Ellman Jr.

"The construction of a new low head hydro-electric plant at the Cannelton Lock and Dam required the design and construction of a cofferdam to accommodate a deep excavation extending approximately 150 feet below the Ohio River levels. The new plant, which generates about 390 GWh of electricity annually, is owned by American Municipal Power (AMP). A specialist team was assembled to design and construct the cofferdam, marine dike and CB slurry wall that helped make the project successful and on time for project delivery.Because the new plant diverts water from the locks and dam through a powerhouse to generate power, it would need to be partially in the river to operate properly. To accomplish this, approximately 250,000 square feet of land was reclaimed from the river by construction of a marine dike. The dike, combined with the design and construction of a 150 foot deep cement bentonite (CB) cutoff wall enabled construction of the new plant in the dry. Extensive dewatering analyses were performed using Modflow to evaluate pumping requirements and the number of wells needed to maintain ground water at required levels within the side slopes and final subgrade. A monitoring program consisting of inclinometers, piezometers and movement monitoring points were used to monitor cofferdam stability and performance throughout construction. Detailed two and three dimensional stability analyses that included a parametric study of fluctuating river levels and slurry unit weight were performed to ensure stability and suitable low permeability of the trench during cut-off wall excavation both on land and in the marine dike. The wall was constructed with both a hydromill excavating primary panels and a clamshell following behind to construct secondary panels. Data acquisition systems onboard the excavating equipment allowed for detailed confirmation of the continuity of the wall at each interface between panels. Another challenging aspect was the CB mix design for the trench. The cofferdam required the construction of a 1,300-foot long marine dike downstream of the existing dam up to 100 feet tall founded on existing river sediment to enclose the site and cut-off the seepage into the excavation from the river. Marine dike construction utilized vibro-compaction to pre-densify granular fills placed underwater through which the CB trench extended."

Jan 1, 2016

By Russell J. Denny

"A 25m deep cut-off wall is required for environmental remediation of a Former Chlor-Alkali Plant. Extensive trials were conducted to verify the effectiveness of the mixes proposed, with the requirements of the cut-off wall to include limiting criteria for hydraulic permeability, vapour permeability and strength, over a 100 year design life. A limited number of field CSM trial panels were installed on a nearby site with similar stratigraphy, and a variety of mixes and mixing methodologies were used, together with the extraction of deep wet grabbed samples from the panels, which were tested for strength, hydraulic permeability and gas permeability. Test results obtained from these trials revealed a trend which allowed the construction methodology to be decided. Further to this, the mix design needed to be resolved, together with sensitivity analysis on the variations in the mix which might occur during construction, as a result of normal unavoidable variations in construction technique. Laboratory sampling would be used at lesser expense, to resolve the final mix design and analyse the sensitivity of the possible mix variations. An initial series of laboratory mixed samples were prepared using soil samples and groundwater obtained from the site, and testing carried out. However the test results in this initial series of laboratory tests could not match the results which had been achieved in the field trials. Closer scrutiny and investigation and rounds of sampling and testing, then revealed laboratory techniques for mixing and sampling which provided a logical way to match the actual field test results. CSM Construction is due to commence soon and will provide more extensive results which can be compared back to the laboratory trials. This project provides a valuable opportunity to resolve methods of laboratory sampling so that they compare well with results from in-situ deep mixing.INTRODUCTIONThe former chlor-alkali plant at Botany, NSW, which operated from 1945 until 2002, used mercury cell technology and brine solution to manufacture chlorine, caustic soda, hydrochloric acid, sodium hypochlorite and ferric chloride. Mercury contamination is present in the permeable alluvial soil profile beneath the site. The mercury is present in the form of elemental and inorganic mercury, together with dissolved methyl mercury in the groundwater and soil profile beneath the site and also down-gradient of the site, to depths of up to 25m. Residual clay and sandstone bedrock at approximately 25m depth are relatively impermeable and limit the contamination plume. A cap and contain approach has been recommended by consultants Golder Associates, and this involved a subsurface containment wall, or cutoff wall, to restrict groundwater ingress and egress, and lateral subsurface vapour migration. The cut-off wall is situated on the perimeter of the site, with a total length of 430m and passing through alluvial Botany Sands, with a nominal key into the underlying residual clay or sand stone at 20 to 25m depth. An HDPE liner insert was proposed for the upper 7m of wall above the water table, to further limit gas permeability."

Jan 1, 2015

By Keith MacKay, John Carter, David Siddle, Fernando Faminia

"The River Green Residential development, is located in the municipality of Richmond, BC adjacent to the Fraser River. Ground conditions at the site consisted of medium to fine grained alluvial sands and a high groundwater elevation. A temporary low permeability retaining wall was required in order to facilitate the construction of an underground parking structure without inducing settlement of adjacent structures, which include the Richmond Olympic Oval; part of the legacy of the Vancouver 2010 Winter Olympics. Golder Associates Ltd. and GeoPacific Consultants Ltd. utilized Cutter Soil Mixing (CSM) technology to enable construction of a continuous combined low permeability cut-off and retaining wall around the perimeter of the property. The 350m long wall was keyed into marine clay at a depth of 28m below ground surface, and contained H-Pile reinforcement installed at regular intervals. The CSM technology provided many benefits for this project, allowing the combined cut-off and retaining wall to be constructed within a very narrow footprint (650mm width). The low noise impact and near vibration free construction of the CSM equipment provided minimal inconvenience to nearby stakeholders during construction. To reduce dewatering volumes during excavation and prevent significant water-table drawdown the Hydraulic Conductivity requirements for the wall were 1 x 10-7 cm/s or less. Project specifications called for a different strength requirement for upper and lower portions of the wall. The top 13 meters of the wall required an Unconfined Compressive Strength (UCS) of 4MPa to act as a retaining and cut-off wall, whereas the bottom 15 meters of the wall required a UCS of only 0.5 MPa to act only as a cut-off wall. Wet-grab and core samples were obtained from the panels to confirm the UCS and Hydraulic Conductivity specifications were met.INTRODUCTIONGolder Construction Inc. and GeoPacific Consultants Ltd. conducted the design and construction of a deep soil mixed cut-off and retaining wall system. The “dry-box” solution was used to surround the excavation of an underground parkade and prevent flows of groundwater into the excavation."

Jan 1, 2016

By Dominic Ammon, Mark Rothbauer, Paul Landers P. E.

Across the Potomac River from the location of the DFI47 Annual Conference (October 2022), in Alexandria, VA, two large permanent anchored walls with a decorative shotcrete face were recently constructed for the North Hill project, a new multi-family and townhome development. The project was executed with a design-build approach for the Fairfax County Redevelopment and Housing Authority with review by the Fairfax County Geotechnical Review Board. The project was constructed in highly variable Potomac group sediments that include high plasticity clay/silt terrace deposits overlying coarser grained materials. The soils were over consolidated and exhibited potential for slickensides from relief of horizontal stresses from past erosion. The wall system was designed to include deep soldier piles and permanent long strand anchors considering past slope instability in the area. As the construction progressed, problematic soil conditions and water issues required modifications to drilling methods. The two permanent walls spanned 800 and 1,000 feet long with a maximum height reaching 40 feet.

Oct 1, 2022

By Andrew Higgins, Jamey Rosen

This presentation will demonstrate some recent advancements in the applications of Project Information Systems (PIMS) technology to seepage barrier walls in the context of evolving Owner Specifications. The use of geospatial technology in particular is used to track, visualize, and analyze data from a variety of sources and serve those data to contractors and owners via dashboards and as-built drawings. Data describing the geometry of construction elements (including diaphragm panels, secant piles, and jet grout columns) is of particular importance on these projects, and this presentation will include case studies in the United States of how these data are used to determine if a barrier wall is constructed as designed and if it meets the owner specifications with respect to tolerance (i.e., if each element is sufficiently close to vertical) and overlap (i.e., do adjacent elements overlap sufficiently to prevent leakage).

May 1, 2022

By Brian M. Fraley

"Portions of the Catholic Total Abstinence Fountain in Fairmount Park in Philadelphia, Pa., were in “imminent danger,” according to a restoration services request for proposals (RFP) issued by the City of Philadelphia in August 2014. Open voids in the subsurface beneath the foundation were causing ongoing settlement of the fountain.The fountain was unveiled in 1876 as an ornamental drinking fountain for the Centennial International Exhibition, which celebrated the signing of the Declaration of Independence. Its creation was commissioned by the Catholic Total Abstinence Union of America, an Irish temperance organization that advocated for total abstinence from alcohol. Ironically, the fountain ran dry decades ago.The now-defunct fountain features a 100 ft (30.5 m) wide granite base with three steps in the shape of a Maltese cross. The centerpiece — enclosed by a 40 ft (12.2 m) diameter basin — is a 15 ft (4.6 m) tall statue of Moses perched atop an iglooshaped marble mound. Four subsidiary statues rise from granite pedestals at the tips of each arm of the cross, including Archbishop John Carroll, Charles Carroll of Carrollton, Father Theobald Mathew and Commodore John Barry.Natural and Man-Made DamageThe City of Philadelphia’s RFP called attention to three “high priority structural areas.” It was noted that Moses, Father Mathew and the steps surrounding the fountain had been documented as public hazards. The long-term effects of water infiltration had set in, eroding mortar joints and causing some stones to jut out. Furthermore, the stone base supporting the 16 ton (14.5 tonne) statue of Moses was in danger of collapsing. The statue of Father Mathew had been struck by lightning in 1910 and was repaired with an iron and metal pin anchor system, which had succumbed to corrosion. The city considered the statue of Father Mathew as the most threatened of the statues. Mike Miluski, P.E., vice president of Compaction Grouting Services (CGS), recalled “the fountain was in pretty bad shape” as he walked onto the site in August 2016 and immediately recognized the challenges ahead."

Jan 1, 2017

By John P. Turner, Mark Jen, Bobby Daita

"The Port Authority of New York and New Jersey is replacing the existing Goethals Bridge built in 1928 which is deemed to be functionally obsolete. The replacement bridge will consist of a dual cable-stayed Main Bridge crossing the Arthur Kill with elevated approach spans connecting Elizabeth, New Jersey and Staten Island, New York. The main bridge towers are supported on a group of six nine-foot diameter drilled shafts that transition into a pier cap. The anchor and approach piers are supported on two column bents with each column supported on a single drilled shaft. The 4.5 to 10 feet diameter drilled shaft foundations have permanent steel casing to rock and socketed into bedrock. Subsurface conditions consist of Passaic Formation bedrock overlain by varying thicknesses of overburden soils. The foundation design assumes permanent casing extending a minimum 2 feet into the weathered bedrock. Rock socket lengths below the permanent casing vary between one to two shaft diameters based on the quality of the bedrock. The reinforcing design was based on AASHTO LRFD minimum requirements, force demands, seismic detailing requirements and also considering the continuity between the shaft and socket.The bridge is currently under construction with approximately 70 percent of the foundations installed. Several field conditions encountered at various stages of shaft construction between casing advancement and concreting required design and construction modifications. Based on the driving method and the quality of the bedrock, the tip of the permanent casing hit refusal either above or below the design elevation, requiring modifications to the drilled shaft design and its reinforcement. This paper provides an overview of the general subsurface conditions at the site and its impact on foundation design and discusses the detailing worked into the design to accommodate tip elevation variations, as well as various foundation design modifications in response to actual conditions encountered during construction."

Jan 1, 2016

By Mario Mauro

In 2007 the US Army Corps of Engineers classified the Herbert Hoover Dike in Florida as a Dam Safety Action Classification (DSAC) 1 dam, and started the implementation of one of the largest dam rehabilitation projects in the nation. The construction of the cutoff wall is a key feature of this rehabilitation work to upgrade the dike to current dam safety criteria. The cutoff wall installation is currently being completed on Reach 1, which extends from Port Mayaca to Belle Glade, under a Multiple Task Order Contract based on performance specifications and stringent verification criteria. For the construction of the cutoff wall TREVIICOS selected the self-hardening slurry method. Since the cutoff wall is installed through a layer of highly variable limestone with Unconfined Compressive Strength (UCS) up to 14,000 psi, the excavation requires the use of the hydromill equipment. This is the first successful application of the hydromill technology with self-hardening slurry in a large scale project in the US. This paper presents the details of the method utilized, the quality control procedures, and the experience gained over seven miles of cutoff wall installed.

By Aly M. Mohammad

Croton Point Avenue Bridge carries Croton Avenue over Metro-North main tracks at Harmon Rail Yard in Westchester County, New York. The new bridge is 1100 foot long and 36 foot wide nine span structure with three spans continuous units. The spans are steel multi-stringers, composite with concrete deck. The piers are solid wall piers and the foundations are spread footings. During the design of the bridge foundations it was determined that the relatively loose to medium dense sand layer is susceptible to liquefaction under a design earthquake with a seismic coefficient of 0.15g. Several foundation options were considered for the new bridge including both shallow and deep foundations. It was determined that the most cost effective alternative is to use spread footing foundations supported on densified soils. Vibratory probes were utilized to densify the loose to medium dense sand layer and reduce the risk of liquefaction. Densification test sections were performed to determine the optimum spacing for the vibro probes. The test sections included performing piezocone tests before and after the densification to compare the increase in relative density of the sand. In addition, ground surface settlement due to the vibro probes was measured and correlated to the increase of soil relative density. The paper will present the results of the ground improvement method utilized and correlate the spacing of the vibro probes and the increase in relative density and the results of the piezocone tests performed before and after the densification. It was found that the vibro probes are not as effective as thought at shallow depth below the ground surface. It is believed that the results and finding presented in this paper will benefit both the design and construction industries by providing a relatively cost effective means to improve the soils

Jan 1, 2007

By Paul R. Lear

Sustainability continues to be an important aspect of remediation and infrastructure projects. Deep soil mixing (DSM), a common construction and remedial technology, can easily incorporate the following sustainability best management practices (BMPs), including Minimizing Total Energy Use and Maximizing Use of Renewable Energy; Minimizing Air Pollutants and Greenhouse Gas (GHG) Emissions and Maximizing Use of Machinery Equipped with Advanced Emission; Minimizing Water Use and Impacts to Water Resources; Beneficial Reuse of Materials/Reduction of Materials and Waste Reduction; Use of Local Labor and Supplies. This paper focuses on the sustainability of DSM treatment and provide carbon footprint calculations at least one completed DSM project which used these sustainability BMPs to demonstrate the environmental impact of the sustainability.

Sep 8, 2021

By Sumantra Sengupta

"Northeast Frontier Railway (NF Railway) intends to connect Imphal, the capital of Manipur (bordering Myanmar) with Assam by railway link. They have planned a 125km long railway line that passes through steep rolling hills of Patkai region, eastern trail of Himalaya, and as a result large number of tunnels and bridges need to be designed. While the high mountains are penetrated by tunnel, the deep gorges between the mountain ridges are connected by tall bridges. The tallest of such bridges connects a gorge at about 140m above its bed level with an overall length about 700m at rail level. In all, five such bridges with tall piers are now under construction. With extensive study on possible alternate arrangement of the bridges considering the effect of high seismicity of the area, moderately to highly weathered siltstone/ sandstone as ground bed material, slope of the hills etc it was decided that bridge will be founded on 1.5m diameter bored cast in situ piles with length varying from 20m to 30m depending on the location. The substructures are RCC hollow pier and superstructures are steel open web through type girder of 103.5m span. Considering absence of any major construction work in the vicinity, it was decided that prior to design work, Site-specific spectrum study will be carried out and design will be carried out considering the varying stiffness of the tall piers, each of different height. Interesting results were obtained regarding behavior of piles under lateral loads generated by high seismic conditions. The paper discusses in detail the design of Pile foundations and the effect of bed material along the steep slope on which the piles are being constructed.INTRODUCTIONIndian Railway has undertaken the construction work of connecting the North-Eastern states of India through railway line. The major stretches of the area passes through hilly terrain and as a result the line passes through tunnels and bridges in succession. The tall mountains are being penetrated with tunnels and immediate after deep gorges are crossed with high level bridges. The entire area is under high seismically active zone. The bed material below the ground level of the sloped hill is 4 to 10 meter of mixed soil of sand, gravel, pebbles etc underlain by moderately to highly weathered sandstone, siltstone at the higher level and moderately weathered sandstone, siltstone at lower level. Considering all the aspects like constructability, maintainability, geological and geotechnical aspect, seismicity, stability, safety, functional aspect and cost it was finally decided that the bridges will be simply supported structure with open web through type steel superstructure of maximum span 103.5m and hollow cylindrical discretely varying RCC substructure with 1.5m diameter group of piles as foundation. The paper discusses on the design aspect of the pile foundation in the rocky strata in the hill slope. The codes and standards that have been followed for design are IRS (Indian Railway Standard), IS (Indian Standard), IRC (Indian Road Congress), AREMA (American Railway Engineering and Maintenance-of-way Association), UIC (International Union of Railway) provisions."

Jan 1, 2015

By Tsunenobu Nozaki

"Basically, the “Press-in Piling Method” was invented to eliminate construction nuisances, such as noise and vibration which have been serious unsolved problems for advancing societies over a long time. In the construction industry, piling works have been a major cause of noise and vibration, because most piling methods utilize dynamic load to install piles into the ground. The secret of the Press-in Piling Method is to utilize static loading to install pre-formed piles rather than dynamic load. The piles are hydraulically gripped and jacked into the ground by the special piling rig known as the “Silent Piler”. Therefore, the piles can form a robust and firm foundation, which is another advantage of the Press-in Piling Method.The Press-in Piling Mechanism and Implant Foundations The basis of the Press-in Piling Method is simple. The Pres-in Piling Machine installs a preformed displacement pile into the ground by static jacking force. The reaction for the Press-in Force is generated by gripping previously installed piles, which are called “Reaction Piles”. Due to this, the Press-in Piling Machine can produce a powerful piling force whilst only requiring minimal machine size.With the Press-in Piling Method, as piles are pressed into the ground, they are incorporated with the surrounding soils, which provides a large bearing capacity and passive horizontal resistance. These embedded foundations which are firmly anchored into the ground are known as “Implant Foundations”. Being embedded into the ground, the foundations are resilient and maintain their serviceability even in the worst credible design conditions."

Jan 1, 2015

By Takefumi Takuma, Hiroyuki Nishimura, Shigeru Kambe

"In order to achieve tubular pile driving with low noise and low vibration, the Press-in Piling Method has been adopted on many projects. The method utilizes reaction force derived primarily from previously driven piles to push in the next pile into ground. With attachments, the Press-in piling equipment can deal with hard soil as well as difficult site conditions. At West Toronto Diamond Rail Grade Separation Project in Toronto, Canada, the Press-in piling equipment drove more than 500 of 914 mm (36 inches) diameter tube piles in length of 12 to 25 meters (39 to 82 feet) to construct earth-retaining walls for railway grade separation. Myoshoji River Restoration Project in Tokyo, Japan drove some 600 of 1,000mm (39.4 inches) diameter tube pipe sections in length of 11 to 22 meters (36 to 72 feet) by the rotary Press-in piling equipment to increase the flood drainage capacity of an existing river in highly populated area of the city. Both projects exemplify the advantages of the method in urban settings.1. BACKGROUNDThe Press-in Piling Method was invented some forty years ago in Japan, where a very large number of construction projects were causing widespread construction pollution, especially by pile driving work in densely populated areas. The method has been providing solutions for piling projects which could not have been built otherwise due to the noise and vibration impact to the surrounding communities. The method can be used with various types of piles including sheet piles, tubular piles, concrete sheet piles and so on. With high pressure water jet and continuous flight auger attachments, the Press-in piling equipment can deal with dense sand, stiff clay, gravels, boulders and even soft rock without employing a different set of equipment."

Jan 1, 2015

By Michael Kynett, Francke Walberg, Richard Millet, Khaled Chowdhury, Mary Perlea

"Cutoff walls are the most common seepage improvement measure for levee flood control projects throughout California’s Central Valley. Cutoff walls are widely used because they can be implemented within an existing right of way in either heavily urbanized areas with limited access, or in high-value crop agricultural areas. The most commonly used seepage cutoff wall types are soil-bentonite (SB), soilcement- bentonite (SCB), and cement-bentonite (CB). Contract values for cutoff wall rehabilitation projects in the Central Valley range from several millions of dollars to hundreds of millions of dollars, and play a significant role in the reduction of flood risk in urban and rural areas. However, recentlycompleted construction of several levee improvement projects has shown limitations and inconsistencies among the commonly used technical specifications for construction of seepage cutoff walls. These limitations were evaluated by practicing engineers involved in different stages of cutoff wall design and construction. This paper describes the specification areas that typically generate design and construction issues. Recommended improvements to specifications are suggested to address these issues. The paper’s topics include: the applicability of the different types of cutoff wall materials and construction methods, quality control testing requirements, backfill gradation requirements, mixing procedures, and settlement criteria for backfill.INTRODUCTIONFlood control projects on the Sacramento and San Joaquin rivers in the Central Valley region of Northern California consist of a large system of reservoirs, bypasses, and levees. The thousands of miles of levees within the system were largely constructed and raised by local entities as need arose; this construction occurred prior to the development of modern design and construction techniques. The majority of these levees were initially constructed to protect land for agricultural development; however, a significant portion of these areas have become or will soon be urbanized. This urbanization has historically occurred in locations right up to the levee footprint. This expedient form of historical levee construction, when combined with adverse riverine geomorphology, urban development, and productive agricultural regions, has led to a levee systems with severe seepage performance issues in a real-estate-constrained setting."

Jan 1, 2015

By Damien Enright, Franz-Werner Gerressen

CFA/ACIP pile is the most used single pass drilling method for deep foundation installations. It is constructed by rotating and driving a Continuous Flight Auger (CFA) into the ground at a controlled speed to the specified pile depth. Concrete is then pumped under continuous positive pressure through the hollow stem of the auger to fill the borehole as the auger is withdrawn. CFA/ACIP piles are preferred due to their high daily production capacity when used in suitable soil conditions. CFA/ACIP piles have been installed in the United States for decades and the industry has seen a huge development in equipment, installation process, monitoring and more. Nowadays, CFA/ACIP piles are installed using fully computer monitored drill rigs rather than a bulky crane and lead setup. Because of the torque and crowd offered by these rigs, piles can be installed to depths of more than 100 feet and diameters up to 48 inches. New age crane-based equipment with leader systems are than welcome to substitute old fashioned bulky cranes These new age crane-based systems combine the benefits of sufficient hydraulic power, fully equipped software, etc. with the additional benefits that they can do single pass drilling without extension systems, even when drill depths of more than 100 feet are required. The paper will explain the construction process and will discuss some jobsite references and experiences made using the new age crane-based equipment.

Oct 1, 2022

By P. V. Chandramohan

"The paper deals with the arrangement of structural members for a retaining structure used as a berth in the port of Krishnapatnam. The height of retention is 24.3m. A T-shaped diaphragm wall acts as the retaining surface. A relieving platform has been provided at the top to ease lateral earth pressure on the wall. The diaphragm wall is tied back to a combination of vertical and raker pile. Later, this arrangement was altered to replace the relieving platform with just lowering of ground level below the berth. The tie back was changed to a classical A-frame anchorage. At certain reaches, installation of piles pointing towards the rear was obstructed by a conveyor structure. The anchorage was then changed to include a vertical pile and a pile that points towards the front of the berth. Change in position of inclined pile alters the force in the pile from compression to tension.GeneralPort is a major link in the multimodal transport chain. Berth is the heart of the Port infrastructure. It is here the ocean freight changes to land transport. The change-over, warrants special type of heavy duty handling equipment. The equipment and the process necessitate deep seated foundations. On one side of the berth, deep drafted ships would be berthed. But adjacent to this heavy duty cranes would be operating at the deck level. Berths are of various types. Some are founded on piles and may project into water. Some operators prefer a retaining structure. At the port of Krishnapatnam, a retaining structure was preferred. Dredged level at the berth was to be -20. Deck of the berth was at +4.3. This meant that the height of retention of soil was 24.3m. Ports are generally located near the coast. Subsoil in the port area generally consists of cohesive material of low shearing strength. The berth has to cater to imposed vertical and horizontal loads.Structural functionFor bulk cargo and containers, berth has to support the two crane tracks. These tracks will carry heavy wheel loads of the crane. Besides, the space between the tracks would be used for stacking of cargo or hatch covers. In short, the deck will be subjected to heavy surcharge. This vertical load will manifest as additional lateral force on the retaining wall. Since the height of soil to be retained is high, it is a practice to relieve the lateral earth pressure due to the heavy surcharge of the wall. This is done by providing a relieving platform. The surcharge of superimposed load on the deck and the self-weight of the soil up to a few metres below would be relieved by a suitable platform. This vertical load would be transferred directly to deeper levels through piles. Mooring pull is a horizontal force exerted by the vessel on the bollards towards water side. Berthing force is exerted by the vessel during berthing, through fenders and acts towards land side.Diaphragm walls are usually employed as the retaining face. If the height of retention is less, these walls can cantilever out but in the case of large retention, they have to be tied back. The ties are to be anchored on to suitable arrangements like a dead-man or an A-frame. Berthing structure in the early stages at Krishnapatnam port is shown in fig 1."

Jan 1, 2015

By Robert L. Goehring, Fred Munene

This case history for three major additions to a tire manufacturing plant in north Georgia discusses the impact of highly variable Karst (sinkhole) geology on both foundation design and construction. For Phase 3, alternatives were considered for a heavily loaded mixing tower with up to 2,000 kip column loads. A non-traditional approach of using auger cast piles was adopted. To satisfy a risk-averse Owner, a pile load testing program including strain gauges was conducted. One test pile was cored full depth to demonstrate effective bearing on steeply inclined rock. For Phase 4, similar methodology was used at another critical mixing tower structure associated with that phase and the installation procedure was refined to reduce grout take. In Phase 5 construction, another mixing tower and the equipment pits were supported on auger cast piles. After pile installation, a sinkhole opened up between two equipment pits. Remedial grouting was performed. Development also required construction of a R&D building over a 96 inch diameter RCP storm sewer. Auger cast piles were used to support the building to avoid overstressing the existing pipe and risk separating joints. This case history outlines lessons learned while constructing auger cast piles in Karst and proving quality was built into the foundations.

By Ali Nasirian Ph. D., Gabriel Carvajal

To facilitate the safer and more secure transportation of inmates from San Diego Central Jail to the new San Diego Courthouse, the County of San Diego committed to building a new transfer facility as part of the downtown developments. The transfer facility includes a three-story underground structure adjacent and connected to the Central Jail and a 60-ft deep, 23-ft diameter, 320-ft long tunnel. The tunnel starts at County Jail, passes underneath Western Regional Detention Facility (Old Jail) and, ultimately, connects to the State Courthouse. Condon-Johnson & Associates, Inc. (CJA) was selected to install the temporary shoring shaft for the underground structure as well as three arrays of canopy pipes to support the tunnel’s Sequential Excavation Method (SEM) construction. CJA installed the rectangular 56-ft deep access shaft shoring with three levels of bracing, and a combination of secant piles, soldier piles, and timber lagging. The shoring also included a sliding bridge at top to provide access for trucks to enter and exit from county jail during the duration of construction. Following shoring and shaft excavation, CJA installed and grouted 7-5/8” dia. canopy pipes in 3 reaches, parallel to the longitudinal design line of tunnel with a slight lookout angle. CJA installed 24 each canopy pipes, 99-ft from face of shaft at reach 1, 21 each, 80-ft length canopy pipes at reach 2, and 21 each, 75-ft length pipes at reach 3. CJA confirmed canopy pipe alignment via Inertial Sensing Gyro. To mitigate the possibility of settlements caused by the tunneling operation underneath Old Jail strip footing and grade beams, CJA also performed void fill grouting. Sleeve port grout pipes (SPGP’s) were installed inside the Old Jail basement and grouted with the use of packers as the tunneling operation passed underneath the Old Jail. In detailing various aspects of the construction, this paper aims to magnify the innovative solutions for shoring, canopy pipe installation and void fill grouting challenges as well as the state of the art quality control measures undertaken by CJA.

Oct 1, 2022