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By Gao K, Wu C, Xia J, Burdett M

X-ray diffraction (XRD) and transmission electron microscopy (TEM) techniques have been adopted in this study, to investigate the structure of carbonaceous materials such as graphite, brown coal char as well as coke, in order to explain their dissolution performance during ironmaking. These materials have been selected for study since they are commonly used recarburizers in the metallurgical industry. It was concluded that the crystal structure in a carbonaceous material can have a significant influence on its dissolution into iron melts. The material with the highest degree of ordering, which is graphite, showed the best dissolution performance. In contrast, the material with the lowest degree of ordering, which is brown coal char, showed the worst dissolution performance.

Jan 1, 1996

By Polthier K

A short discussion of the salient aspects of a dispersed flow model in relation to the gas flow in blast furnaces is given. The use of the theory in assessing vessel performance is mentioned. Tracer results of a blast furnace (688 m3) from three furnace levels and different radial positions are analysed and results presented as D/ud values. The significance of the shapes of experimental tracer curves are included and comparison is made with results obtained on other furnaces.

Jan 1, 1975

By Jiang G

The Chinese Central Government attaches great importance to the development of its coal industry. Besides carrying out the policy of simultaneous development of large, medium and small coalmines,the main strategy is to gradually modernize coal mining areas and coalmines and to increase the output from individual coalfaces. There are particular implications, processes and main experiences of coalmine modernisation in China.Ensuring a coal output of over one M tonne/yr from one coalface is a very complicated system-engineering project which deals with a wide range of problems. The most important measure used for achieving an output of over one M tonne/yr from a single coalface is the analysis of affecting factors on coalface production by means of the theory c reliability. Thus, as far as possible , the production stoppages caused by mechanical equipment failures and other factors are avoided, the equipment recovery rate is increased and the working hours of shearers are extended so as to ensure a high output and high efficiency.

Jan 1, 1991

Since 1958 there have been 16 major coal mine explosions in the U.S. claiming 323 lives. Whilst the exact cause of a number of these incidents has not been determined, the majority has involved gas ignitions in one way or another. In addition there have been fatal gas explosions in salt mines and vapor explosions in oil mines. Furthermore, many of the oil shale mines in the U.S. have proven to be gassy giving cause for concern. Compounding these problems is the fact that frictional ignition of methane in coal mines has dramatically increased over the past several years; over 100 such ignitions were reported in 1979. While, no fatalities have been attributed to frictional ignition in the U.S. since early 1978, a recent mine explosion in Nova Scotia which resulted in 11 fatalities was attributed to a frictional face ignition. Research being conducted at the Bureau of Mines is aimed at the prevention and suppression of gas explosions. Emphasis is placed on new coal cutter bits for reducing ignition frequency, machine-mounted water sprays for preventing frictional face ignitions and automatic devices for quenching incipient ignitions and fully developed gas explosions.

Jan 1, 1981

By Likar J, Janexic S, Zigman F

When driving mine roadways in the vicinity of tectonic disturbances and fault zones, sudden outbursts of gas, along with ejections of fine coal, occur. Substantial dynamic changes occur around the roadways in the coal and around the support. The problem has several aspects. Studies have been carried out on the technical analyses of the phenomena which occurred in the Velenje Lignite Mine from 1957 to 1988. The second part of the investigation involves systematic laboratory studies of strength and deformability characteristics of lignite samples and "in-situ" measurements of stress changes during the driving of some roadways. Analyses of events (using the model of limit convergence and the finite element method) showed the possibility of gas outbursts, taking into account the deformability conditions when crossing over from compact lignite to the disturbed region. The rate of advance of roadways and the method of support strongly influence the occurrence of the phenomenon. The preventative measures used in driving roadways under such conditions include trial drilling and the use of blasting instead of machine cutting.

Jan 1, 1992

By Ohga K, Isobe T

Basing upon many and long practical experiences of gas drainage from coal seam and results investigations on the gas flow through in si-tu coal seam using tracer gases,it became clear that solid coal itself is hardly gas permeable or has extremely low gas permeability. Almost all of gas flows from a coal seam into boreholes through fracture net- works intersecting with them.Primary and secondary fractures in coal seams differ in their size and continuity from place to place according to differences of the coal strength and the stress conditions. A lot of gas can be drained through boreholes which intersect with many and/or wide fractures. A mathematical model for gas flow from a coal seam to a borehole through a discoidal fracture is proposed. From the numerical analyses,the apparent radius of the discoidal fracture in this model is shown to be a good indication of the gas drainage ratio. In addition to this,an atempt to make fractures around a borehole using high velocity water jet(ca.lmm dia.,300-700atm., 100-200 1/min.) is introduced.

Jan 1, 1982

Agglomeration pre-treatment is a new process now being used here and overseas whereby problems arising with the heap leaching of gold and silver from materials containing critical amounts of fines or clay can be simply and cheaply overcome. The technique involves mixing the material with a suitable binder, commonly Portland Cement, and tumbling the moistened material to agglomerate the fines. These agglomerates are placed on the leach pad and cured prior to leaching. Test results, plant and operating cost data are presented. INTRODUCTION Heap leaching is a low capital and operating cost alternative to conven tional processing techniques for gold and silver extraction. A number of commercial-scale operations have recently started in the United States and the method is being considered for further deposits there and elsewhere.

Jan 1, 1982

By Phillips D. N, Herbert H. K, Fletcher A. C, Lewis R. K

Quartzite is a common feedstock used for the production of silicon by reduction at high temperatures in a submerged electric arc furnace. Silica fume, formed as a by-product in this process, contains crystalline silica in the respirable fraction. The crystalline silica in the fume represents entrained quartz derived from unreacted quartzite raw material within the furnace. A knowledge of the fragmentation of quartzite feedstock, in response to thermal disaggregation in the furnace, is important in feedstock selection to help minimise (a) the amount of crystalline silica in fume, critical from an occupational health and safety perspective, and (b) impurity levels necessary to achieve the highest possible purity of product silicon. In this study, a series of quartzites has been assessed in terms of the above requirements and correlations drawn between mineralogical and chemical characteristics. Alkaline solubility correlates with grain-size and level of stored strain in the quartz matrix. Grain-size affects the surface area available for attack while stored strain enhances the chemical reactivity of the strained matrix as well as profoundly influencing the disaggregation and microfracturing characteristics of strained grains and, hence, available surface area for chemical reaction.

Jan 1, 1995

By Koppe JC, Strieder AJ

The Rivera Crystalline Island (RCI) is an erosional window of the intracontinental Parana Basin that outcrops in the Rivera Department, north of Uruguay. RCI is made up mainly by Precambrian granites, metasediments and granite-gneisses. This island is crosscut by a dextral transcurrent shear zone system, the Rivera Shear System (RSS). The bulk strain ellipsoid was defined by previous work and has allowed the evaluation of shear dynamics. The geometry of the shear system is made up of two shear directions: E-W (P-shear), which turn right to NW-SE direction (R-shear), leading to the development of extensional bends. The shear zone system was developed in brittle-ductile to brittle regimes, under temperature conditions compatible with greenschist facies metamorphism. The shear zones are marked by an intensive fracture cleavage development. Mylonites develop only in narrow, discontinuous higher strain zones. Internally, the shear zones are dominated by intrusive rocks, mainly granites, dacites and diorites. Hydrothermal alteration has been developed in several areas.The economic significance of RCI is given by several small gold deposits, which have been exploited since 1869. One major new gold mine is under development, the San Gregorio Gold Mine. This gold deposit is locally controlled by a dilatant site where R-shear turns right to P-shear. Mine lithologies were deeply altered by hydrothermal fluids in the dilatant structure. This work presents the lineament-structural analysis carried out to identify similar structural patterns in all RCI sites favourable to host other gold deposits. The exploration program also considered remote sensing, geology, geophysical and geochemical survey.

Jan 1, 1997

Working thick coal seams in Poland is a very serious problem. Nearly 40 per cent of all coal is extracted from seams more than 3 m. thick. In absolute figures this represents about 70 million tons of coal per year. Working seams with thicknesses up to 3.5 m. does not present, at present, major difficul- ties. Working thicker seams calls for a steady improvement in order to increase the degree of utilization of the deposit and to enlarge the concentration of output. The problem is sometimes more difficult because, in many cases, the seams are worked under protected surface structures which compels the mines to use hydraulic stowing with all its advantages and disadvantages. Rock burst hazard, the control of which is the basic problem hindering the mining, is a further problem. The mining systems used in Poland are adapted to these natural and technical conditions.

Jan 1, 1976

By Fourney W. L, Dick R. D

Tests were conducted in plexiglass and Rockite models to determine if crater blasting could be improved by changes in charge geometry or by alterations to the borehole. Circumferential grooves were placed at various locations in the borehole in an attempt to control the initiation site of the crater. Grooves located at or above the top of the cylindrical charge had no effect on the resulting crater. Grooves placed too low in the borehole were successful in controlling the initiation site but the growth of the fracture system was not sufficient to reach the upper surface. Grooves located at a height of two thirds of the charge length were quite successful in that resulting craters were bigger by at least a factor of six than the normal crater. Testing was conducted in Rockite models to investigate charge geometry. Spherical charges in ungrooved boreholes resulted in crater sizes that were three times larger than those caused by cylindrical charges.

Jan 1, 1990

Experience in evaluating grade control at operating mines has shown that a number of similar errors re-occur in diverse settings. These can be broadly classed as technical errors, and procedural or grade contra management errors. Examples of typical errors are presented a; generalised case studies. A brief explanation of why the recommender solution worked is also presented for each case.

Jan 1, 1993

By Watsford R. M S, Hutton R

Following the delineation of significant extra ore reserves during 1990, the decision was made to expand production from 350,000 tonnes of run of mine ore per year to initially 600,000 tonnes increasing to 750,000 tonnes per year. The existing plant consists of a conventional three stage crushing plant followed by a heavy medium separation plant that produces a product prior to grinding. Grinding is conducted in three stages of ball mill in series. Alternatives examined for expanding production included: aò SAG mill - ball mill circuit replacing the secondary and tertiary stages of crushing, the heavy medium plant and the existing ball mills; and, upgrading of the existing circuit configuration.

Jan 1, 1991

By Brent A. D, Olsen a. H, Mayfield P. L J, Grazier P. E

Concentrates produced from MnO2 and Fe203 ore fines have been targeted as potential feedstocks for direct metallurgical processing. Prereduction of pyrolusite-rich Mn02 sands to MnO has been investigated in batch and continuous experimental bubbling fluidised beds using CO-H2 reducing gas mixtures. This process has been found to produce a high grade feedstock suitable for smelting to ferroalloys or acid digestion for chemicals production. Similarly, production of highly metallised direct reduced iron (DRI) from hematite ore fines has also been investigated in batch bubbling bed reactors. Programs to characterise the reduction kinetics, fluidisation behaviour and defluidisation phenomena for both feedstocks are currently in progress to enable optimum process conditions to be determined.

Jan 1, 1995

Mining companies in order to compete and succeed in being viable business propositions must look to the future and select mining methods which guarantee improved efficiency and productivity as well as lower costs.A mining company in adopting a method of mining must now select the equipment most compatible. To some mines compatible equipment may mean the use of drilling jumbos to replace hand held rock drills or the use of load haul dump units to replace scrapers. To other more mechanized mines compatible equipment may mean the use of raise borers and road heading machines. The right decision will be where equipment compliments method in such a way that the working environment is improved, productivity is maximized, cost if reduced and all profit opportunities are optimized. An example of such is where the use of improved mining techniques in underground operations may see cut off grades reduced. By selectively mining these lower grade orebodies, smaller operation's ore reserves improve and the capacity for continued growth is enhanced.

Jan 1, 1990

By Godresse M, Turczynski G. P J, Driver I. J, Low G, Ozawa N

Geological evaluations of coal deposits have been traditionally undertaken in a somewhat manual manner. Information is collected downhole by chip sampling, coring and using downhole geophysical logging. This information is then interpreted by an experienced geologist to define the coal and noncoal lithological units. Coal units were subsequently correlated to provide data for structural modelling. In recent years a number of advancements in interpretation techniques have been made based on Artificial Intelligence. This paper describes an integrated geological interpretation system based on maximised use of Al techniques. The first part describes the lithological interpretation which uses a number of boreholes with both logged lithology and downhole geophysical logs. This information provides a learning set of data to the neural network. The second part concentrates on the correlation of both coal and noncoal units from borehole to borehole. Problems in this area, in a manual sense, are interpretation of correlation across weathering zones and other geological anomolies. The technique is based on pattern recognition and dynamic programming techniques where a correlation matrix is developed relating all holes with their maximum correlations.

Jan 1, 1995

By S Shipard

Filters are used in water treatment and hydrometallurgical process plants for objectives such as generating a dry spadable solid, pumpable high density slurry or high purity filtrate. The priority objective of every polishing filter, sometimes also termed clarifying filters is high purity filtrate and these are found in many diverse industries and even different applications within the same industry.To generate a high purity filtrate, process designers have the choice of many different polishing filter products, but in reality very few polishing filters are based on fundamentally different filtering concepts.This paper reviews the technology merits of well-known and the more recently developed polishing filter products and aims to assist metallurgists and engineers with the selection of an appropriate polishing filtration technology for pregnant liquor filtration and other process applications, plus a guide to best practice.CITATION:Shipard, S, 2013. Polishing filters for mineral processing plants, in Proceedings MetPlant 2013 , pp 118-125 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Jul 15, 2013

By Bayly MG, Harris JA

The current operational practice at the Territory Enterprises Pty, Limited uranium oxide plant,, and some aspects of researc$ and development work at Rum Jungle are outlined with pertinent comments on some overseas practices.

Jan 1, 1968

By Eren H

For a hydrocyclone of fIXed geometry, DC, Di, DO and ? are constants, the variable parameters affecting the performance are Qi, Fi, Du and H. (See Appendix 2 for definition of symbols).The relationship between d50c, Qi, Fi, Du and H gives models which can effectively be used for performance predictions. Such models have already been established by Lynch et al and by Plitt.These models have been tried in a limited manner under continuous operating conditions for on-line cowol. For on-line control effective and accurate instrumentation is required for which a new set up is proposed. Using this set up, a new model was established. A feature in this model is that deviations from the norm of operational parameters affecting d50c were considered. It is shown that these deviations generated by the disturbance of one or more of variations in the parameters, can be monitored by a computer and suitable signals generated to control servo mechanisms for restoring the required d50c value.The logic followed in developing the computer software is described and the application of the model is indicated.

Jan 1, 1990

By Dickson T. J

Slag cleaning is an important part of the pyrometallurgical operations at the Kalgoorlie Nickel Smelter. It is a complex system with many streams of different phases and composition. Some of these streams are very difficult to control and/or monitor. Through the use of a statistical computer package, called Minitab, key relationships affecting the economical operation of the slag cleaning process have been found. Data for the statistical analysis was collected from all possible variables around the appendage.

Jan 1, 1991