Search Documents

By Van C. Nyman

A time-sharing computer was tied in to Hecla in August of 1967. This has proven to be helpful in performing metallurgical and engineering calculations that were formerly tedious tasks. Metallurgy programs were written for applying two and three product formulas. Programs were expanded to make the monthly metallurgical balance calculations for each of the Hecla mills. The Hecla engineering department uses the computer for solving hoist duty cycles and for traverse analysis. Both Asarco and Bunker Hill Company in the Coeur d’Alene Mining District are tied to a time-sharing computer. Their uses for the time-sharing computer will be discussed. Asarco had the advantage in learning computer techniques during an extended strike. A comparison of Asarco computer use with that of Hecla's will show the advantage in having a person or persons spend full time on the use of computers. Bunker Hill has the versatility of five teletype units in their mine-smelter complex plus ability to tie in to their own computer.

Jan 1, 1969

By E. L. Mooney, D. F. Gibson, T. E. Lehman

This paper outlines the features of a computerized planning system, which was developed to aid surface mining and reclamation evaluation. Essential features of the system include three main modules: production, reclamation, and impact analysis. In addition, the system incorporates a large number of computerized data analyses and display features, which are described and illustrated in this paper.

Jan 1, 1983

By V. K. Karra, A. J. Magerowski

An overview of the scope of a computer program meant for aiding the design of crushing circuits is presented. Effect of circuit variables like the screen separation size and the crusher setting is illustrated. For a better understanding of the logic behind the circuit sizing, a detailed commentary in the case of a starting example is given.

Jan 1, 1982

By K. R. Weller

The Ardlethan Tin Ltd. concentrator typically recovers 55% of the tin in a gravity concentrate at 51% grade from fresh ore assaying 0.5% Sn. Coarse gravity concentration is performed in a complex circuit involving Reichert cones, spirals, shaking tables and two regrind mills. The paper describes how flow and size-by-size sample data from a steady-state survey were used to construct a computer model of the plant involving 46 process streams. The data reduction involved a computer- aided mass balancing technique, recovery-size modelling of gravity concentrators and the use of a mineral dressing flowsheet simulator. The model was used to simulate possible rearrangements of the available equipment. Early simulations indicated that improved performance could be obtained by using spirals to-treat cone middlings or tailings rather than cone concentrates. A test spiral rig was used at Ardlethan to determine typical performances for all cone product streams and the results were incorporated in new simulations. A revised circuit was recommended and implemented by Ardlethan Tin as far as physical restraints within the plant would allow. Production figures show that a substantial increase in tin recovery and 10-15% increase in milling rate were achieved following the circuit changes, and these improvements were sustained over a six month period.

Jan 1, 1984

By William C. Brice

Minnesota is involved in planning controversies related to taconite and potential copper-nickel mining. Mine facility planning includes the Reserve dining on-land tailings disposal issue and the potential for a new copper-nickel mining district. Both provide a unique opportunity for innovative planning in the attempt to be responsive to public and private interests. Concerns that emanate as a result of mineral resource activities include environmental protection, land use competition, land exchanges, highway and utility extensions, and legal constraints on public or private lands. The purpose of this newly-developed planning approach is to anticipate such issues and provide a rational information base for dealing with them. The result will be a framework plan for guiding public planning, and an impact assessment for reviewing the implications of industrial project proposals. The approach uses a computer-stored resource inventory of natural and cultural information. Geographic data is mapped and entered into a computer storage and retrieval system. This enables systematic analysis of mineral resources along with environmental and land use considerations. Computer mapping describes the relationship of each activity and allows identification of potential conflicts; it also shows geographical extent in the form of statistical compilations. Resource data is being collected and compiled using a standard metric grid (Universal Transverse Mercator). Individual cells are 100 m. squares and represent areas of about 2.5 acres. The study area contains about 145,000 cells. Data inventories are being compiled in 25 natural and cultural resource categories. Geologic variables include Bedrock Geology, Taconite Reserves and Potential Resources, Depth to the Duluth Complex Contact and two soil inventories. Topographic and hydrologic variables include elevation, slope, slope orientation, surface hydrology, and watersheds. There are also 6 biological data variables and 7 land use inventories.

Jan 1, 1977

By Duk-Won Park

The PSU/MVS program, one of the computer programs for ventilation network analysis most recently developed at The Pennsylvania State University, was applied to the analysis of modifications to an existing ventilation system for a coal mine located in southern West Virginia. The program is well designed and has diversified capabilities which allow the users to make decisions on the optimum size and number of fans, the location and number of airshafts, and the optimum operational procedures. The mine had 10 working faces, from which the average production rate was about 5900 tons of clean coal per day. Two vane-axial mine fans were used in parallel at a shaft, and both of them operated simultaneously. One additional shaft was in the final construction stage and it would be used in four months to alleviate the load for the existing fans and distribute intake air more evenly. The overall ventilation surveys, including the altimeter pressure survey and the air quantity survey, were carried out in the mine entries, shafts, slopes, and gob areas. Computations were made using the above-mentioned computer program on the present condition and after one additional fan was placed in operation at the new shaft. Also, recommendations were made on the air route and fan blade settings for the most economical and efficient ventilation system. Further studies were carried out to decide the proper period when the third air shaft would be required according to the long-term mining plan. Additional branches were added for the next 4 years of the production plan, and the ventilation conditions were tested at the end of each year. Numerous combinations of blade settings and modifications of air routes were tested. It was recommended that the third air shaft be added at the end of the third year so as not to experience fan stall.

Jan 1, 1982

By James H. TaVoularis, William J. Wiehagen

This paper discusses the application of commercially available microcomputers for assisting trainers in the delivery and evaluation of new hire, refresher, and occupational training. A brief overview of mine training highlights major issues facing the mine training community. The use of computer-based training has a potential for reducing costs and improving the transfer of conventional training to the job.

Jan 1, 1983

By John C. LaScola, David M. Hyman, William P. Diamond

The U.S. Department of the Interior, Bureau of Mines, has established a computer-implemented coalbed methane data base containing data representing over 2,000 coal samples from approximately 250 coalbeds located in 17 States and one Canadian Province. Space for approximately 130 sample characteristics is reserved for each sample record and is divided for access efficiency into three separate physical files. A software package was written to provide a user-friendly environment in which the three files can be manipulated simultaneously. These files can be used interactively in DATATRIEVE 11, a commercially available sorting, retrieval, and report-writing software package or in any FORTRAN-compatible system for statistical analysis. The data base has been established for coalbed methane research in response to the health and safety needs of the mining industry. Possible applications of the data base include mine planning related to the occurrence of gas, as well as delineating areas of resource recovery and utilization.

Jan 1, 1983

By C. T. Sheeran, J. C. Franklin

A commercially available microprocessor-based system capable of monitoring 512 channels has been interfaced with monitors for radon, working level, air velocity, and fan power. The basic system utilizes both 280 and 8080 microprocessors in a desktop central processing unit (CPU). CPU hardware includes keyboard, video display (CRT), and disk drive; a printer is used to keep permanent data records. Signals from all channels are transmitted to the computer in digital form where they are processed for alarm status. Software developed for the system allows for audiovisual alarms in the event of low and high readings, rate change, change of state, or communica- tion failure. Up to six channels can be continuously displayed on the CRT for current readings. Shift reports and trend logs may be generated to help the ventilation engineer determine average working levels and ventilation effectiveness. Additional software permits the operator to program command sequences which may be used to automatically restart fans after a power outage.

Jan 1, 1982

By Christopher Haycocks, J. Richard Lucas

The growth of computer and ground control technology in recent years, combined with an urgent demand for low-cost fossil fuels and mineral resources, has set the stage for full-scale utilization of computers in mine planning. Steeply rising production costs and the need to preserve the environment are placing great demands on engineers to improve their mining efficiencies, which can best be accomplished by applying the full capabilities of the computer. Pressure to develop and perfect programs with an immediate potential for improving mine design, reducing mining costs and extending the viable coal reserves of the country has already come to bear in the form of exploding energy requirements, environmental considerations and the visible limitations of other energy sources.

Jan 4, 1973

By Shosei Serata, Bruce Gardner

A system of three new field instruments has been developed to measure, in situ, the three basic classes of geomechanical parameters: material properties, stress state, and creep deformation. The significance of this development is that it represents a successful adaptation of recent computer technology to underground rock mechanics work, opening up new possibilities in underground mining methods. The system was developed to meet the application requirements of the stress control method of mining, a method which is based on the actual geomechanical conditions of the underground, rather than upon conventional linear-elastic, idealizations of ground conditions. These instruments enable in situ measurement not only of elastic, but also post-elastic, yielding, and failure conditions of geological materials, establishing the stress control method on a truly scientific foundation. In order to evaluate the present status of this field instrumentation system, case examples of underground mine openings designed with the stress control method are reviewed and analyzed, in terms of the effectiveness of the three instruments for informing and guiding the site-specific application of stress control design.

Jan 1, 1984

By C. Jardine, D. Freudenreich

The system concept is to minimize costly unscheduled equipment breakdowns by replacing components earlier than their life expectancy. Periodic unit services are scheduled according to preset constraints. Service sheets are generated by matching a job and component master listing based on assigned cyclic component lives. The system can account for all man-hours reported, and history information can be selectively retrieved. By reducing unscheduled equipment shutdowns, this system allows for better manpower utilization and an overall improvement in equipment reliability and availability.

Jan 1, 1982

By J. Richard Maier

Short-range mine planning (less than five years) previously was accomplished using contour and isopac maps, pencil and paper, an abacus, and our lucky quarter. Through the use of both micros and mainframe time sharing, Glenrock Coal Company (GCC) has been able to virtually put the old equipment away (except the problem solving quarter). In the process, GCC has saved many man-days and eliminated the more tedious parts of mine planning, such as picking elevations off a map with an engineer's scale and repetitive calculations. These savings have allowed GCC to do a more extensive job of mine planning as well as offer more alternatives, making GCC better prepared for possible economic changes. Mine planning, simply, involves looking at what has been done and deciding what needs to be done using various constraints. The application of this concept is not as easy as it sounds. The need for experience and insight cannot be replaced by a machine, but machines can supplement a person's ability by doing the bookkeeping and the repetitive work. Through the application of computers and their accessories, GCC has brought mine planning to a more modernized state. The following paper will detail the development and use of one system as used at GCC. Please note: In the figures and tables following, some of the data has been altered to protect confidential information used in mine planning.

Jan 1, 1983

By James E. Lonergan, Young C. Kim

Over the past two and one-half years, various emission control strategies for a coal-fired power plant have been jointly developed by the University of Arizona and the Homer City Owners. The objective of this work was to assist the Homer City management in their efforts to comply with SO2 emission regulations while continuing to use the relatively high sulfur coal from their captive mines as the primary source of plant fuel. One of the operational strategies studied was to have the captive mines minimize the sulfur variability of the run-of-mine coal on a short term basis. A mine production scheduling program called COMPF2 was developed to perform this task. This paper describes the application of this mine planning program at an underground coal mine. A comparison of the planning results with actual production figures showed the ability of this program to schedule production so as to minimize both the sulfur content and the sulfur variability of run-of-mine coal.

Jan 1, 1983

By Desmond Y. M. Lee

Computerized preventive maintenance has been a long sought goal in many industries. People have firmly believed that proper implementation of such a system can result in tremendous saving of money. However, the preventive part has always been left out without realizing it due to the inflexibility of coping with environmental changes. With this in mind, the Iron Ore Company of Canada has developed a computerized system which schedules maintenance jobs preventively.

Jan 1, 1977

By C. H. McGuirk

Although preventive maintenance is not a new concept and has many proven applications, it is believed that the Pittsburgh & Conneaut Dock Co.'s Computerized Preventive Maintenance System is the first and possibly the only application related to heavy duty bulk material handling equipment. This paper is presented to describe the development, installation, and application of a Computerized Preventive Maintenance System applied to an 18 million t (20 million st) coal and iron storage and reclaim facility located on the shores of Lake Erie at Conneaut, Ohio.

Jan 1, 1978

By Arvid Holst Mortensen

The rational exploitation of deposits for cement manufacture requires evaluation of the material, the planning of the quarrying and the right choice of quarry machinery. By using a computer for all evaluations and planning work the optimal recovery of material is arrived at and a quarry layout - and machinery is decided upon. The result will be uniform production throughout the lift of the deposits using a rationally chosen quarry equipment.

Jan 1, 1977

By Desmond De Villiers Oxford, Peter H. Williams

Nchanga Consolidated Copper Mines, Ltd., is one of the four mines operated by the Anglo American Corp. in Northern Rhodesia, now the independent nation of Zambia. Today Nchanga is the second largest single producer of copper in the world, accounting for more than 200,000 long tons of copper annually at a monthly milling rate of 430,000 tons of ore. The average mill-head grade is about 5.20% total copper, of which approximately 60% is copper sulfide. The remainder, referred to as "acid soluble," is copper oxide. Nchanga mines three separate orebodies varying in grade and sulfide-to-oxide ratio. Ore is processed in two separate grinding circuits feeding into three separate flotation circuits. A fourth flotation circuit treats leach plant residue for additional recovery of sulfides.

Jan 1, 1965

By Carl E. Williams

A computer program has been developed which will locate the economic limits of an open-pit mine and also designate which ore and waste blocks to remove per period (years or quarters) to maximize the discounted cash flow over the life of the mine. A set of operating constraints was carefully selected so that the following functions are controlled: (1) the removal of overburden by preproduction and production stripping exposes a fixed amount of ore; (2) a constant manpower and equipment usage is insured (except for trucks); (3) the tons of mill ore, concentrate, and stockpiled ore are regulated; (4) the number and extent of shovel moves are minimized; (5) the grindability of the rock is considered as well as the variable haulage cost caused by variable haulage distances and depths; and (6) the size of the shovel working area is regulated. As many as 50 alternate schedules can be produced per computer run. They are arranged in descending order starting with the best solution.

Jan 1, 1975

By L. Michael Kaas

On its tenth anniversary, the computer is a "fact-of- life" in the mineral industries. Its evolution as a practical mining tool was accurately summarized by Alfred Weiss, editor of the Proceedings of the 1969 International Computer Application Symposium, A Decade of Digital Computing in the Mineral Industry: "During the past decade, data processing and operations research developments within the mineral industry have evolved through states typical of any new technique. These have ranged from mere recognition, to cautious acceptance, to confident utilization, and in some instances, to substantial investment in computer hardware and software."

Jan 1, 1970