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By Abhijit R. Sheth, Craig M. Benedict, John Brun, Ara G. Mouradian

"Amtrak recently replaced the 1907-era bascule two-track bridge over the Niantic River between East Lyme and Waterford, Connecticut. The project included new approach embankments, with approximately 2,500 lineal feet of retaining wall along the west approach and 780 lineal feet of retaining wall along the east approach. The paper focuses on the design and construction of the east approach retaining wall, whose alignment is directly adjacent to an existing wetland area which required protection. An anchored prestressed concrete sheet pile retaining wall was selected for the east approach. A combination of concrete anchor piles and ground anchors were used to support the wall. The design of the wall took into account two simultaneous train live loads, support of electric traction catenary structure foundations, and construction live load, while at the same time preventing permanent impacts to the adjacent wetlands. The design considered challenging subsurface conditions, shallow groundwater, the close proximity of the existing operating tracks, construction staging, and storm surge events in Long Island Sound.INTRODUCTION AND PROJECT HISTORYThe National Railroad Passenger Corporation (Amtrak) recently replaced the 1907-era bascule two-track bridge (No. 116.74) over the Niantic River, between East Lyme and Waterford, Connecticut, along the heavily-traveled Northeast Corridor (NEC). The two NEC tracks, which carry over 50 trains per day, run east-west over a narrow spit of land known as “The Bar”, which separates the Niantic River’s marine estuary to the north from the Niantic Bay to the south, before crossing the river. The bay is an arm of Long Island Sound and is occasionally subject to storm surge from hurricanes.The 1907 bridge was built as a replacement for the previous 1891-era swing-span bridge, and was constructed parallel to, and 49 feet north of, the swing-span structure. The two-track 1907 bridge consisted of a single-leaf bascule span and four approach spans supported on stone masonry piers and abutments. The new bridge increases horizontal navigational clearance for marine traffic in the river from 45 feet to 100 feet, and vertical clearance from 11.5 feet to 16 feet above mean high water with the bridge in closed position. The new bridge, constructed 58 feet south of the 1907 structure, features a single-leaf bascule span of 141.5 feet, with an approach span on either side."

Jan 1, 2017

By Marcelo Chuaqui

We certainly have the data to back calculate it. I must admit that I haven't, at the moment my priority is not on what is the stiffness of the jet grout but is making sure that the jet grout is really there. It's a bit like what Stuart Littlejohn was talking about this morning in terms of grouting on the dams a small window causes a big problem so it's having the jet grouting there at all, at the moment must have been my focus rather than just what is the stiffness once you've got it there.

Feb 10, 2003

By Lok M. Sharma

Development of brownfields is of great interest in these days. Such fields are not easily adaptable for foundations of structures. The uncertainties in ground behavior present challenges of unpredictable subsidence that could be detrimental to the build up facility. A desalination plant had to be located along the seashore, close to the needy population and the existing water supply infrastructure. The available site had been developed as a recreational park area over a dumped construction demolition debris landfill along the coastline. To construct a desalination plant comprised primarily of large concrete basin tanks on slab, founded on the debris fill had its challenges. A ground improvement system in the form of vibro replacement stone columns was designed and constructed. Approximately 5,000 stone columns were installed across the site. This paper describes the analysis process, the design, field load testing, and installation of stone columns. Difficulties during construction and monitoring aspects are briefly described. The plant started operations in the summer of 2008 and to date has performed satisfactorily. When properly designed, the development of brownfields is achievable at other sites.

Jan 1, 2009

By Ali Porbaha

In today's fast-track construction environment, owners are searching for non-conventional technologies to build their projects faster and safer while maintaining traffic flow during construction. To that end designers and contractors are providing solutions that incorporate many unique features to expedite construction processes. In addition to timely delivery of the finished highway products, there is an increasing interest in making the initial investment in applying innovative technologies and thereby minimizing costly maintenance of highway projects. Accordingly, the aim of this paper (along with the accompanying paper) is to examine innovative technologies, developed mostly in Europe, that accelerate construction of highway, runway and railway embankment foundations. For each technology, a basic concept, installation technique(s), and design considerations are discussed, along with the case history of a real-world project. The Geotextile Encased Columns (GEC), AuGeo, and Continuous Flight Auger (CFA) are presented in Part I. Deep Mixing (DM), Cut-Mix-Injection (FMI), Mass stabilization, and Combined soil Stabilization with Vertical columns (CSV) technologies are discussed in Part II.

Jan 1, 2002

By Dean Abbondanza

"Below grade foundation design has construction issues that above grade foundations do not. These cost factors are dependent on soil conditions and vary by region, but for the most part, the process remains standard.An innovative design concept using steel sheet piles as the permanent wall element changes the traditional cost and schedule for below grade foundations. The sheet pile application reduces dewatering requirements, does not require waterproofing on the vertical walls and eliminates the cast in place concrete wall structure.Foremost, this versatile application affords both Contractor and Designer the choice of two methods of construction; conventional bottom up or top down. The top down method not only provides the savings of bottom up, but also eliminates the cost of anchors while taking the foundation out of the critical path in the early stages of construction. CONVENTIONAL FOUNDATIONSINTRODUCTIONUS construction for a conventional below grade (BG) foundation is fairly standard. Design and install the shoring system, followed by dewatering (if groundwater is present), then excavate in stages with installation of anchorage as work proceeds to final elevation. The site is graded for a waterproofing system to be placed at the base. Once the base slab is cast; forms are set for the vertical reinforced walls. After curing , waterproofing is applied to the back side. The remaining levels are constructed until ground elevation is reached. The site is backfilled and the ground floor is cast. The foundation is now complete and work on the superstructure can now begin."

Jan 1, 2005

By Sherrill Gardner

Vibratory drivers have been used since the 1930s to drive and extract piles. Vibratory pile drivers have the capability of significantly decreasing pile installation time, especially in granular type soils. However, they have not been widely accepted because of the uncertainty in estimating the bearing capacity of the driven pile. When driving bearing piles, the industry standard method for obtaining load carrying capacity of a pile installed with a vibratory driver is to redrive with an impact hammer. The advantage of improved productivity is lost with the redrive procedure. Currently, there is no other method to predict the capacity of these bearing piles installed with a vibratory driver. The Naval Civil Engineering Laboratory (NCEL) is making progress towards being able to estimate the bearing capacity of these piles. This paper describes field testing and corresponding analytical modeling of the vibratory driver-pile-soil system. The following sections describe the development of the numerical model and techniques for collecting field data. A discussion of the prediction of the pile driving process based on field test data is followed by suggestions as to the additional work that should be done to further verify the model to a point where it can be used with confidence.

Jan 1, 1987

By Kevin Cunningham

"Litigation resulting from neighboring structures with settlement and/or lateral movement or improper pile design and faulty soils engineering analysis, are a multi-faceted opportunity for law firms. These types of claim scenarios are an attorney’s dream, and can obliterate a Deep Foundation Contractors profit and more importantly, can be avoided with a progressive approach to risk management in design and project management.The following (4) case studies will be examined and dissected to discern certain lessons learned for risk management solutions to avoid these deep foundation related challenges in the future.1) Pipe Flotation – Soil Conditions Not Anticipated in Specifications or Contract2) Easement Encroachment – Easement Dimensions Not Recognized Until Completion of Project3) Subjacent Lateral Support – Neighboring Structure Wooden Pile Unprotected Causing Structure to Settle4) Improper Pile Placement - Construction & Design Caused Retail Store to SettleSpecific Deep Foundation project challenges involving: buoyancy calculations regarding subsurface soil characteristics, design factors taking existing subsurface sewer line easements into account, structural instability as result of excavation causing exposure/heavy rainfall to existing wooden piles supporting adjoining building and improper pile location resulting from faulty pile design will be described with risk management recommendations to avoid these challenges in the future.From the very start of construction on any project deep foundation and excavating work poses numerous engineering and technical challenges for developers, contractors and engineers. Dealing with changing or hidden conditions is one of the most difficult challenges facing any contractor or engineer on a project. Relying on incomplete or inaccurate engineering reports is another common problem. Other challenges include dealing with technical errors or oversights that are deeply embedded in the project specifications or bid process.No matter what is the origin of the problem or how it manifests, deep foundation contractors, design professionals and engineers should be ever-mindful of good risk management practices that can prevent serious disputes that can result in costly litigation."

Jan 1, 2015

By Peter Deming

"PART 2 OF 2 (CONTINUED FROM SUMMER 2006 EDITION) CONSTRUCTION ISSUES (cont’d) The Influence of Ground Conditions on Collapse Sand and gravel strata provide frictional resistance to support active earth pressure. The angle of internal friction has only slight influence on computed stability. Sand and gravel material design parameters can be defined with SPT N-values. Silt strata should be analyzed using internal friction. Definition of soil parameters should be performed by laboratory testing. Cohesive materials, especially soft clay and peat, require careful definition for design. Shear strength should be determined by laboratory testing. Work platforms constructed over granular strata improve the ground resistance by increasing confining pressure. However, temporarily increasing overburden stress on cohesive ground reduces trench stability. If the ground contains soft cohesive deposits which are not normally consolidated to the construction overburden, these must be stabilized before attempting trench construction. Use of wick drains and surcharge fill to improve the ground is recommended. Ground stabilization work requires time, and should be performed by the Owner prior to trench excavation. The addition of cement, stone columns, or other measures to support trench excavation equipment is typically determined to be more expensive and less dependable than ground improvement. Excavation through peat can be especially problematic. Peat materials rapidly compress when earth pressures exceed preconsolidation stresses. Backfill materials provide a horizontal stress on the trench wall which can exceed the bearing capacity of peat. As the peat compresses, the trench becomes wider, and slurry levels drop and trench stability can rapidly deteriorate. If the peat is the closure layer, a shallow key is recommended. If peat is present on the trench wall, preconsolidation with surcharge is recommended. Bottom preparation and Backfill Placement Trench wall stability is a temporary condition which must be controlled by proper design and construction of work platforms and slurry features which influence ground support. Backfill materials and intimate contact of the backfill with the closure layer are permanent conditions which are the end goal of the work. The most common reason slurry trenches fail to provide working barriers is improper bottom closure. Either the closure layer is not engaged, or the backfill is not in intimate contact with the closure layer. This can result from construction problems associated with sidewall collapse described above, slurry performance and/or degradation, backfill placement methods, and failure to maintain the trench bottom clear of sediment prior to placing backfill."

Jan 1, 2006

By Jean Wehbe, Daniel C. Brahana

"This paper presents a case history of drilled pier construction for a new stadium in Atlanta, Georgia. The stadium structure is supported on several different foundation types, with the heaviest ""mega columns"" typically bearing on drilled pier supported mats. The project includes 141 drilled piers with design diameters of 5.5, 6 and 6.5 feet. The piers bear on bedrock at depths of 20 to 110 feet below the ground surface. Many of the piers included rock sockets with design lengths of 5 to 18 feet. A pre-production drilled pier load test program was completed including one Statnamic load test, two Osterberg Cell tests and two lateral load tests. Non-destructive testing (crosshole sonic logging and sonic integrity testing) were also performed during construction. Production pier installation with over 3800 linear feet of earth excavation and over 1350 linear feet of rock excavation was completed in a little over four months. The piers were installed using both the cased hole method and the slurry method. All cased holed required downhole inspection and slurry holes were initially inspected with a mini-SID device and subsequently by sounding. Advanced drilling equipment and tooling were used to meet the production requirements for the project. This paper reviews the highly variable soil and rock conditions encountered at the site, briefly presents the results of the load tests, and discusses pier installation procedures and the equipment used for installation. The paper also presents conclusions related to the installation and lessons learned.INTRODUCTIONWith the opening of AT&T Stadium in Dallas, a new era of stadium construction began in the U.S. The new age stadiums are larger and have more amenities than their predecessors. The new Atlanta Falcons stadium is no exception. Many of the new features, including Atlanta’s innovative retractable roof, result in extraordinary structural loads. The roof structure is supported by a series of mega columns that bear on eight large caps, six of which are drilled pier supported. Each of the pier caps contains between 8 and 16 drilled piers that bear in the underlying bedrock. The design pier diameters are 6 and 6.5 feet. Augercast piles were used to support two of the mega column caps. Drilled piers, augercast piles, aggregate piers and spread footings are used to support the more lightly loaded portions of the structure."

Jan 1, 2017

By Pierre Gouvin

This paper describes the design, installation and monitoring of a state of the art real time geotechnical/structural instrumentation monitoring system to facilitate tunnel construction under Interstate route I-5 in Seattle, Washington, USA. The project involved removal of existing highway foundation substructures on both North and Southbound lanes as well as the underground reversible high occupancy vehicle lanes. The system utilized state of the art 3-D pulsed laser scanning, wireless sensor networks, automated robotic total stations, tilt beam sensors, narrow angle tiltmeters, and in-place inclinometers. Dedicated real time data loggers, with a web based graphical interface, provided 24/7 access to critical measurements. In addition to the instrumented sections of wall and roadway subsurface which monitored physical measurements at known points, the pulsed laser scanning allowed complete site monitoring coverage where physical sensors were not located. This data allowed post processing at any location enabling the contractor and designer to respond to unforeseen structural responses to construction. Use of the instrumentation system resulted in the early detection of wall movement, and provided feedback to the designers to facilitate construction process changes in order to minimize further movement.

Jan 1, 2010

By David R. Sutfin, Joseph Lodde

110 N. Carpenter is new commercial building located in the West Loop neighborhood of Chicago, Illinois. The new home to the McDonalds Corporation work headquarters, accelerated project delivery methods were essential to meet the scheduling demands for this project along with other projects slated to start in the region. As such top-down construction methods were utilized to allow for above and below grade construction to proceed in parallel in lieu of more conventional bottom-up construction methods, thus compressing the project schedule. To achieve this plan, perimeter secant pile walls were constructed in conjunction with interior columns/drilled shafts and a shear wall core constructed from inside a temporary cofferdam. The use of secant pile walls allowed for efficient accommodation of a variety of loading conditions including: exterior curtain walls loads, perimeter column loads, tower crane foundation loads, and in-plane shear loads. Furthermore, this system allowed for efficient and fluid operation of equipment on site in order to accommodate the 90-day window allotted for initial foundation construction. INTRODUCTION 110 N. Carpenter is a recently-constructed 9-story commercial building located on the old Harpo Studios property in the West Loop neighborhood of Chicago, IL. The construction of this 55,750m2 (600,000 ft2) structure is significant to the continued commercial development of Chicago as nearly 46,450m2 (500,000 ft2) of the building houses the new world headquarters for the McDonald’s Corporation, which had moved from Chicago to the suburb of Oak Brook in 1971. McDonald’s recommitment to this urban environment is not only a reinvention of the long-established fast food giant but the anchor for a broader redevelopment of the West Loop neighborhood. Since the opening of this building was seen by the developer, the City of Chicago and others as a key to future local projects, innovative solutions were required to showcase forward-thinking design as well as expedite the construction process. The final result of the design/planning process is a structure consisting of nine levels of above-grade commercial space and two levels of below-grade parking, providing approximately 300 parking spaces. The above-grade structure consists of a reinforced concrete flat plate system, including two-way slabs, columns, and two core/shear wall systems for lateral support. With an average depth of 7m (23ft), the below-grade structure consists of interior components similar to the above-grade structure (structural slabs, columns, shear walls) but includes a perimeter secant pile wall that was designed to support lateral earth pressures; vertical forces from the exterior curtain walls, perimeter columns, and the construction tower cranes; and in-plane lateral forces to reduce the demand on and quantity of interior shear walls. The use of a secant pile wall is a key component to the project because it accommodated the use of top-down construction methods to accelerate the construction schedule.

Jan 1, 2019

By John S. McCartney

This paper focuses on the seasonal thermo-mechanical response of two energy foundations installed at the new Denver Housing Authority Senior Living Facility in Denver, Colorado. The two drilled shaft foundations, which have diameters of 36 inches and depths of 45 ft and are end bearing in the Denver shale formation, include a closed-loop series of polyethylene tubes through which fluid is circulated to exchange heat with the surrounding ground. The tubes within the foundations are coupled together with the conventional ground source heat pump system for the building and were installed to evaluate the heat exchange response of the foundations as well as any thermo-mechanical soil-structure interaction effects. A series of vibrating wire strain gages and thermistors were installed at different depths in the foundation to record the thermo-mechanical strain and temperature at different depths. Also, pipe-plug thermocouples are used to measure the inlet and outlet temperature of the heat exchanger fluid entering each of the foundations, which is necessary to evaluate the total heat exchange for the foundations and the efficiency of the heat pump. This paper will describe the energy foundation construction processes, the strain distribution and ambient temperature profiles during building construction and the seasonal strain and temperature distributions during heating and cooling of the building. The data indicates that typical heat exchange associated with heating and cooling operations leads to strains which are within acceptable limits, and that the foundations can provide a clear option for absorbing the base heating and cooling load for the building.

4.5.1 General The provisions of the article shall apply to the design of axially and laterally loaded driven piles in soil or extending through soil to rock. 4.5.1.1 APPLICATION (Revised Article 4.3.1.1) Piling may be considered when footings cannot be founded on rock, or on granular or stiff cohesive soils within a reasonable depth. At loca-tions where soil conditions would normally permit the use of spread footings but the potential for scour exists, piles may be used as a protection against scour. Piles may also be used where an unacceptable amount of settlement of spread footings may occur. 4.5.1.2 MATERIALS Piles may be structural steel sections, steel pipe, precast concrete, cast-in-place concrete, prestressed concrete, timber, or a combination of materials. In every case, materials shall be supplied in accordance with the provisions of this Article.

Jan 1, 1989

By Jim Bruce, Naresh Gurpersaud

"The West Toronto Diamond project, under construction since 2006 and due to be complete in 2015, is a rail-to-rail grade separation project in the heart of urban Toronto. Once complete, a depressed corridor over 1000 metres long will take the CN tracks beneath the CPR tracks. An interlocking steel pile wall serves to retain ground and cut off groundwater. Remedial measures, constructed using jet grouting, were required at several locations within and behind the steel piles.At mechanical interlock joints damaged or suspected of being damaged, jet grouting was used to improve native soils on the retained side of the wall to reduce permeability of the soil mass in intimate contact with the joints to 10-7 cm/s. At a number of steel piles where groundwater and soil type combined to cause basal instability inside the pipes during the interim between excavation and concreting, jet grouting was used to construct temporary bottom seals. At locations near adjacent structures where the steel pile installation process resulted in disturbed ground on the retained side of the wall, jet grouting was used to strengthen and stabilize ground.This paper outlines the details of the various jet grouting applications, the respective testing programs implemented to demonstrate in situ permeability and strength of the soil-grout matrix, and performance of the constructed system.INTRODUCTIONThe West Toronto Diamond (WTD) is a junction of several railway lines, all intersecting at the same grade (Figure 1). A major grade separation project at this site commenced in 2006 and is scheduled to be completed in 2015. The whole of the work is comprised of multiple contracts, completed and/or ongoing, by different constructors. Once completed, a depressed corridor over 1000 metres long with over 23,500 m2 (face area) of retained earth will bring the CN tracks beneath the CPR tracks and eliminate a major bottleneck at the most heavily used rail crossing in Canada."

Jan 1, 2017

By Jim Henry

I would say mainly the cost. I showed only 3 cases. One of them was the one that Allen just described and there were two other cases. In those cases it was fairly easy to develop a solution using limited mobility grout to treat the soft soils suitable for the limited bearing pressures required by the structures. LMG readily provided a fairly reliable system for the foundation support at a reasonable cost.

Feb 10, 2003

By Richard Hanke, Franz-Werner Gerressen

"The twin decked Alaskan Way Viaduct is a passage to Seattle’s downtown waterfront and of great economic importance to the city. In 2001, the Nisqually earthquake damaged the viaduct and led to the redevelopment of this corridor. The project includes two miles of 57.5 ft diameter bored tunnel beneath downtown Seattle and a stretch of new highway and overpass bridges at the southern tunnel entrance. State-of-the-Art special foundation equipment was mobilized for the project to perform a broad range of geotechnical construction. Applications included soil mixing and jet grouting for confinement cells around new bridge foundations, large diameter secant pile walls for the Tunnel Boring Machine launch portal along with an extensive jet grouting regime for ground improvements within the tunnel alignment. This paper will study the evolution and use of advanced special geotechnical construction equipment and describe its application at the Alaskan Way Viaduct Replacement Project.INTRODUCTIONThe evolution of geotechnical construction equipment continues through innovative applications and continued modification or enhancement of machinery. Similarly and in parallel, market expectations continually demand more in terms of construction speed and performance. Together, market demands and contractor innovation have led way to the development of specialty geotechnical construction equipment with capabilities previously not seen feasible or possible. Several examples of this scenario have recently developed during design and construction of the Alaskan Way Viaduct Replacement Project.The Alaskan Way Viaduct Replacement Project is a joint project between the Federal Highway Administration (FHWA), the Washington State Department of Transportation (WSDOT), and the City of Seattle. Three build alternatives were under consideration for replacing the Alaskan Way Viaduct: the Bored Tunnel Alternative, the Cut-and-Cover Tunnel Alternative, and the Elevated Structure Alternative. Ultimately, the bored tunnel option was selected as the best value approach. The project includes two miles of 57.5 ft diameter bored tunnel beneath downtown Seattle and a stretch of new highway and overpass bridges at the southern tunnel entrance. Several other associated improvements tie into this project that will ultimately lead to the complete demolition of the viaduct and redevelopment of Seattle’s waterfront."

Jan 1, 2015

By Jesús E. Gómez

A total of 260 micropiles were installed as part of a retrofit effort for two existing bridges. The micropiles consisted of hollow core bars installed under limited headroom conditions. Of the total number of micropiles, 180 were installed in submerged sand and 80 were installed in stiff, silty clay. The micropiles were drilled using a lean cement grout which was re-circulated for de-sanding and re-use. Final grout was injected upon completion of drilling to the design tip elevation. The micropiles were subject to a rigorous quality control that included grout quality testing and proof-testing of each production micropile. This paper presents a description of the procedure for installation and quality control of the micropiles. The successful proof-testing of all the production micropiles showed that hollow core bar micropiles can be used effectively in granular and fine-grained soils. Hollow core bar micropiles offer particular advantages when installed in submerged sand formations with respect to other traditional micropile types. The results of the proof load tests are presented in a companion paper.

Jan 1, 2007

By Clif Kettle

The paper will detail the design and execution of passive and active settlement control measures, the means adopted to overcome the various physical and operational constraints, and to meet specified allowable settlement criteria. The paper will highlight the close integration between the tunnelling and geotechnical contractors, designer, and Client, and demonstrate how particular practical difficulties were overcome by both the design and the construction methods.

Jan 1, 2008

By Allen Cadden

The type of soil we had was a silty fine sand. It had been placed by hydraulic methods in 1904 so it was quite clean I would say less than 10% silt the rest of it was very loose sand. That I'm not certain, I've only done it on sandy soils but it would stand to reason that some sort of a number should apply because you are measuring the amount of work that you are doing to it so if the soil is fairly consistent over the site it should be able to generalize from there but I don't know for a fact that it works. Well, verifying to ourselves that this method actually worked because we weren't certain at first when we were doing it so then we would develop the numbers and then check the results.

Feb 10, 2003

By Mike Muchard

A design phase load test program was performed at the Broadway Viaduct bridge site to evaluate load carrying capacity and constructability of post grouted drilled shafts. The program included construction, instrumentation, post grouting and load testing of three drilled shafts. Two shafts included sleeve port and plate base grouting apparatus and were post grouted. The third shaft was un-grouted and served as a control shaft for comparison of the un-grouted end bearing. The shafts were 5 feet in diameter with the control shaft at 55 feet in length and post grouted shafts at 55 and 66 feet. SPT borings at the centerline of each test shaft defined geotechnical conditions at each shaft. Test shafts were instrumented with strain gages and concrete integrity was evaluated with crosshole sonic logging. Instrumentation and data acquisition was used during the post grouting operation to fully capture the shaft behavior. Finally, Statnamic load testing was performed on all three shafts to their ultimate capacity. The fine to coarse sandy soils in which the shafts were tipped in were well suited to improvement from post grouting. Grout pressures of 660 psi were achieved with 0.08 inch or less of upward shaft movement. Subsequent Statnamic load tests showed 183 to 192 percent greater end bearing in the post grouted shafts as compared to the un-grouted shaft. The overall result showed a potential savings of approximately 9 feet to 35 feet of drilled shaft length in addition to the increased quality assurance from post grouting.

Jan 1, 2009