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By Matthew E. Meyer

Renovation, rehabilitation, restoration and expansion of existing residential, retail, commercial, hospital facilities and historic structures requires assessment and evaluation of foundation systems of various ages. The concept of demolition and reconstruction in urban areas is often more challenging, costly, and even prohibitive in some cases due to historic regulations. The authors have been involved with numerous projects related to existing foundation assessment and retrofit, including: hotel and hospital expansions, historic Art-Deco hotel renovations and expansions, garage structure expansions, additions to prominent auction houses, casinos, printing facilities; high-rise structure foundation retrofitting; and forensic evaluations of existing building and highway structure foundation systems, and marine bulkhead sheeting systems. The use of non-destructive testing techniques, high-strain dynamic load testing, full scale pile cap load testing and 3-D laser scanning technology has proved to be vital in the assessment and evaluation process, as well as design of foundation retrofit alternatives. This paper presents various methods and techniques to facilitate a phased approach for re-use of foundation systems. These methods and techniques are illustrated through the author?s experience and selected case histories from projects with varied foundation and geologic conditions.

Jan 1, 2009

By Brian Metcalfe, Kord Wissmann, Gianni Martinez

The Middle East consists of vast deserts that reach temperatures up to 50 degrees Celsius, with some areas characterized by endless sand dunes. When the project team selected the location for a large new transportation project, little did they know that the site would be characterized by soft, nearly normally consolidated silt and clay extending below a thin sand crust. Searching for solutions, the design team elected to reinforce the subsurface with Rammed Aggregate Pier® (RAP) ground improvement elements and desired verification that the novel method would stand the test of prolonged static loads. Because the concrete pavements would serve to spread the load, a “zone load test” was performed, consisting of applying a uniform bearing pressure of 150 kPa over a 7.5m square concrete footing. Unlike individual pier load tests, the zone test allowed the project engineers the opportunity to confirm design parameter values under large-loading area conditions, a situation not often available to most designers. This paper presents the results of the zone load test whose results may be interpreted to better understand design parameter values. This paper is of particular significance because it adds a value contribution to the relatively few numbers of “group load tests” available in the literature for ground improvement applications.

May 1, 2022

By Joe Harris

Large structures, such as a multistory office building or a large storage tank, are constructed the most economical way possible, which may involve a shallow foundation system placed on native soil or compacted fill material. Over the life of the structure, the foundation system may not perform as originally anticipated, leading to differential settlement. Minor differ- ential settlement is expected; however, settlement that exceeds allotted tolerance can render the structure inoperable. Compaction grouting is a well-known and accepted ground improvement technique that can be used to not only stabilize but relevel multistory buildings and large dia- meter storage tanks. Two projects, each with differing types of structures, were successfully remediated utilizing com- paction grouting as the primary method to remedy settlement.

Sep 1, 2023

By Jon E. Bischoff

Construction of a secondary clarifier on the banks of Rainy River, Northern Minnesota, required the driving of H-piles 14HP102 to a sloping, very strong bedrock through thick deposits of soft and medium stiff soils. Pile toe protection, APF Hardbite HP 77750, was specified to prevent damage to the pile toe and to enable the pile toe to bite into the bedrock surface. The toe protection worked well for bedrock sloping less than 2H:1V. However, where the bedrock was steeper, the piles experienced damage and failed to reach bearing. In most cases, the also the replacement pile failed. Pile Driving Analyzer measurements showed that on encountering the bedrock, the pile toe reflection, which at first was sound, deteriorated indicating pile toe damage. Extraction for visual inspection showed that the failed piles were bent and had deformed pile shoes. In areas of steeply sloping bedrock and for replacement piles, an alternative shoe, the Scanpile Herkules rock shoe, was employed. This pile shoe proved to be able to secure the pile toe into the rock and to eliminate the problem. The costs of the Herkules rock shoe considering price, shipping, and attaching, were about equal with the Hardbite shoe.

Jan 1, 1993

By Ørjan Nerland, Torgeir Haugen, Astri Eggen, Kjell Karlsrud

"Ground improvement by the deep dry mixing (DDM) method is used in Norway since the late 1970's. A brief review is given of the Norwegian guideline for ground improvement with DDM issued in 2012, but focus is on practical examples and experiences related to improving the stability of excavations and natural slopes in soft clays. Two examples deal with experiences from 10 to 18 m deep excavations in soft and partly highly sensitive clays, where DDM panels and block stabilization were used to both give sufficient stability against bottom heave and to limit lateral wall displacements. A third case deals with improving the stability of a natural slope in quick clay by installing DDM panels near the crest of the slope. To limit disturbance and excess pore pressures generated during the DDM works, vertical drains were installed in advance in between the DDM panels. This ensured that the excess pore pressures generated by the DDM works (up to 150 kPA) dissipated quickly, which was instrumental to avoid triggering a landslide during the stabilizing works.INTRODUCTIONThe lime column (LC) method developed in Sweden and Japan in the mid 1970's (e.g. Broms and Boman, 1977). Since then, there have been significant developments in Scandinavia and around the world in terms of rigs, mixing machinery and tools, and type of binders used. The method, presently named the ""Dry Deep Mixing"" (DDM) method in contrast to the wet deep mixing methods (WDM) that also have developed significantly over the past decades, e.g. Kitazume and Terashi (2013). The first application of the DDM method in Norway was in the late 1970's to improve the stability of an excavation in quick-clay, then using only lime as binder. Most DDM applications in Norway have also thereafter been to improve the stability of cuts, supported excavations or natural slopes in soft clays. The Norwegian Geotechnical Society (2012) issued in 2012 “Guidelines for design of ground improvement with DDM methods"". The following highlights design issues dealt with. The paper focuses however, on some practical cases where DDM has been used to improve stability of deep excavations and a natural slope in soft and partly highly sensitive clays."

Jan 1, 2015

By Andres M. Baquerizo, Jeremiah J. Filjones, Nicholas Feldt

The Estates at Acqualina located in Sunny Isles Beach, FL, is comprised of two, ocean-front, 50-story, luxury towers with podiums and villas. With city regulations now requesting that above-grade floors be limited to commercial or residential units, parking facilities for the tower structures were situated within two levels of underground basement parking. However, ensuring dry excavation through south Florida’s highly pervious limestone, immediately adjacent to the beach where the groundwater table is very shallow, can be extremely challenging and costly for developers. In recent years, significant advances have been made to overcome this challenge with the innovative use of deep soil mixing to create a “dry hole”, assisting in the construction of foundations and underground usable space for parking, storage, etc. The “dry hole” system includes a soil mix bottom seal, with soil mix secant pile walls in combination with auger cast deep foundation elements to support the future structure. This approach enables groundwater control to greater depths than can be achieved by conventional sheetpiling and dewatering. For the Estates at Acqualina, a successful turnkey, design-build joint venture between two foundation and geotechnical contractors resulted in a dry excavation to 34 ft (10.4 m) below grade and to a record- breaking auger cast pile depth of 182.3ft (55.6 m), all within an aggressive 26-week schedule to deliver the “dry hole” excavation for the first tower. This presentation will discuss the logistics, quality control, design, and safety for the different techniques involved. INTRODUCTION AND BACKGROUND The Estates of Acqualina is a pair of 50-story luxury towers located on Sunny Isles Beach in Florida with a two-level underground basement for parking. The project’s location just steps away from the Atlantic Ocean, geology, and high-water table created a challenging project. The owner, Trump Group, contracted the joint venture of HJ Foundation and Hayward Baker (HJ/HB) to design-assist-build a system to control the groundwater, allowing the 2-story underground parking structure to be constructed. In order to accomplish this task, the JV utilized an installation technique known as deep soil mixing. This technique mixes the in situ material with a cement slurry to create a very impermeable material called “soilcrete”.

Jan 1, 2019

By Dennis Nottingham

The need for deep compaction of submerged granular soils has led to improvements in this area. In 1971, L.B. Foster Company personnel patented a method of deep compaction using a vibratory pile hammer and pile probe. The technique had some success, but did not produce consistent results and thus found its way to obscurity. Other patents attempted to modify the technique by various probe modifications, but again without measurable improvement from a practical point of view. Solutions to economical deep compaction up to 100 foot depths particularly in saturated granular soils would have a great impact on the construction industry and new bulkhead structures being developed, thus PND was prompted into related research and development. The advent of higher horsepower vibratory hammers, coupled with PND engineers? experiments, observations and measurements, led to an ?H? pile probe design which has produced measured soil density improvements up to 250% using SPT ?N60? values as a measure.

Jan 1, 2013

By Leo Panian

Over the last decade, drilled and post-grouted micropile foundations have come to be increasingly relied upon for resisting seismic loads in building foundations on the West Coast. Micropiles have been successfully deployed in a range of soil conditions, in vertical as well as battered configurations, to support a variety of structural systems difficult soils. Their high load capacity in tension as well as in compression, their ability to be installed in confined spaces with minimal overhead clearance, and their ability to be directly tested in an installation have made them indispensable for seismic strengthening of existing structures. More recently, growing industry experience along with improvements in design guidelines have led to wider acceptance of micropiles among engineers and building officials. The increasing availability of the specialized materials, coupled with growing familiarity with drilling technologies among design-build contractors has made micropiles more cost-effective and competitive. For the first time, micropiles are finding applications in the construction of new buildings, where they are combined with shallow footings in hybrid foundations to efficiently resist seismic loads. These new applications rely on more intensive engineering analyses to evaluate the performance of micropile foundation systems and develop detailed requirements for design and construction. This paper describes the design approaches and the analytical methods for the seismic design of hybrid micropile foundations, and provides examples of recent construction projects that demonstrate the application.

Jan 1, 2010

By Nikolas Schmitz

For today’s construction industry, large-diameter piles are common practice, as they are more competitive than drilling a larger number of smaller piles. More and more piles are installed by drilling rigs, replacing the installation by hammer, vibrators or caisson. Equipment capabilities and technics with rotary drill rigs are highly developed, but very costly and time-consuming when it comes to rock drilling, large diameters and deep foundations. Pile top drill rigs (PBA), based on reverse circulation drilling (RCD) technology, overcome these challenges and are an efficient solution for large diameter drilling (0.6 m to 8.0 m/19.7 ft to 26.3 ft) and drilling depths of up to 500 m (1,640 ft.)in various geological conditions onshore and offshore. The paper will explain benefits of RCD technology and prove this with figures from the Mumbai Trans Harbour Link project.

Nov 1, 2022

By Daiki Takano, Naoki Takahashi, Hidenori Takahashi, Ikuo Towhata, Yoshiyuki Morikawa

"The method in this study, in which cement-treated piles are installed into the ground to decrease the amount of liquefied lateral flow, has been studied. The authors are also investigating the most effective arrangement of piles to optimize cost-effectiveness. In their investigation, they propose shifting the position of the piles to prevent lateral flow in various directions. The present study conducted centrifuge model tests to clarify the improvement effect of piles against the lateral flow of liquefied soil and the effect of the pile arrangement. Then, numerical fluid analyses were conducted to consider the improvement mechanism. As a result, the model tests and numerical analyses showed that the pile improvement dramatically reduced the lateral displacement and that the average total flow velocity decreased in the irregular case.INTRODUCTIONLiquefied ground subjected to seismic motion loses its stiffness and strength, and lateral flow often occurs in sloping areas and backfill areas behind collapsed quay walls. In the Hyogoken–Nanbu Earthquake in 1995, the reclaimed island that was surrounded by collapsed quay walls expanded toward the sea and the amount of displacement reached a few metres (Hamada et al., 1996). Two countermeasures can be considered to guard against lateral flow: preventing liquefaction and reducing lateral displacement. The former method is ideal; however it is costly and time-consuming. Based on these considerations, the authors (Takahashi et al., 2013; Morikawa et al., 2014) are currently studying a method in which cement-treated piles are installed into the ground (see Fig. 1) to decrease the amount of liquefied lateral flow. The countermeasure cost using this method is relatively low because of the low replacement ratio. The authors are also investigating the most effective arrangement of piles to optimize cost-effectiveness. It has been proposed that the position of the piles should be shifted so that lateral flow can be prevented in various directions, as described in Fig. 2."

Jan 1, 2015

By Cory McElprang, Enamul Hoque, Aaron Thomas, Scott A. Jacobs

Crosshole Sonic Logging (CSL) only evaluates concrete on the inside of reinforcing cages leaving the outside unevaluated unless other types of testing are performed such as Perimeter Sonic Logging (PSL). While there have been some reports of PSL testing having accurately identified anomalies (e.g. Samtani et al 2005), experience by Case Foundation Company has indicated otherwise where false positives were determined with subsequent coring. Numerous cases of PSL false positives are presented as well as a study where a shaft was installed with both inside and outside tubes, and CSL and PSL data were compared. To date, there is very limited data published on perimeter sonic logging, or Gamma-Gamma Logging (GGL) with tubes on the exterior of drilled shafts. Several cases will be presented where false positives were experienced where PSL testing was performed. In addition, a direct comparison will also be presented where a shaft was installed with both tubes on the inside and outside where CSL and PSL data is compared. BRIEF HISTORY – CSL TESTING AND TUBES ON INSIDE The general procedure of Crosshole Sonic Logging (CSL) testing includes attaching tubes to the reinforcing cage to be able to send a transmitter in one tube and a receiver in another tube with which a sonic pulse is emitted from the transmitter and received in another tube. The time taken for the sonic pulse to travel between the tubes is measured and compared to expected values for the known distance between the tubes. Any increase in time from expected values indicates the sonic pulse traveled through a media other than homogeneous concrete such as objects in the path (spacer wheels, steel bracing, etc.), tube spacing, or soil inclusions. However, variations in arrival time can also result from differences in concrete density. The tubes have traditionally been placed on the interior of the reinforcing cage which protects them during hoisting and placement of the cage and reduces wave refraction caused by modulus of elasticity differences between steel and concrete. This allows the concrete within the interior of the reinforcing cage to be evaluated, but the concrete outside of the cage is excluded from traditional CSL testing. As a result, alternative integrity testing has been developed to not only provide different ways to evaluate the integrity of drilled shafts but to also address the issue of evaluating the concrete outside of the reinforcing cage. These alternative testing methods include Gamma-Gamma Logging (GGL), Thermal Integrity Profiling (TIP testing) and Perimeter Sonic Logging (PSL) which is similar to CSL testing but instead of the tubes placed inside the reinforcing cage, the tubes are placed on the outside of the reinforcing cage as shown in Fig. 1.

Jan 1, 2019

By Adam Gerondale, David Hemstreet, Lisheng Shao, Kenji Yamasaki

"Foundation soils of a proposed single-span bridge over a busy railroad in Anchorage, Alaska included a layer of sensitive, non-plastic to low-plasticity silt. Slope stability analyses showed that, without ground improvement, the proposed abutments would not be stable immediately following the design earthquake due to the liquefaction of the sensitive silt. Wet soil mixing was selected to mitigate the liquefiable soils and assure abutment stability because: (i) it is a non-vibratory method and can be used for areas adjacent to the railroad tracks and underground utilities, as well as in areas not sensitive to vibration; and (ii) preand post-ground improvement testing, such as SPT or CPT, is not required. Eliminating the liquefaction hazard at the site also allowed for the abutments to be economically supported on shallow spread footings. A total of 511 soil-cement columns were constructed at the two abutments, each with a diameter of 8 feet (2.4 m) and an average length of 20 feet (6.1 m), extending from about 30 to 10 feet (9.1 to 3.0 m) below finished ground elevation. The columns were laid out in a shear wall pattern (in the longitudinal direction of the bridge) to increase stability under the loading by approach embankments.INTRODUCTIONAlaska Department of Transportation and Public Facilities (Alaska DOT&PF) is currently constructing West Dowling Road Overcrossing in Anchorage Alaska. It will be a single-span, steel box girder bridge approximately 200 feet (61 m) long and 100 feet (30 m) wide. It will have approach embankments, about 40 feet (12 m) high, on both sides. It will carry the new extension of West Dowling Road over double tracks of Alaska Railroad and Arctic Blvd. Foundation soils of the abutments consist of surficial fill and peat layer underlain by soft silt which is likely to liquefy and lose strength under shaking by a design earthquake. Both deep and shallow foundations were considered to support the bridge abutments. The design team pursued the option of improving the foundation soils and using shallow footings. Several ground improvement methods were evaluated, out of which wet soil mixing was selected as the best option.In situ wet soil mixing (hereinafter simply soil mixing) is mechanical mixing of soil in its location with cement slurry and produces soil-cement (soilcrete) columns that are stronger, less permeable, and less compressible than the original soil. Soil mixing is used for various applications including reinforcement of soft soils, excavation support, liquefaction mitigation, cutoff walls, etc. This paper presents a case history of soil mixing successfully used to improve foundation soils of bridge abutments to allow the use of spread footings."

Jan 1, 2015

By Arash Khosravifar

One of our research thrusts at Portland State University (PSU) centers on developing design guidelines for pile foundations in liquefiable, laterally spreading grounds. This research has been primarily sponsored by the DFI Committee Project Fund (CPF) program through four awards, totaling nearly $240,000 in financial support. DFI contributed half of this financial support, while the other half was contributed in-kind by PSU and DFI Project Advisory Board members. Leveraging the CPF funds, we secured an additional $550,000 in financial support from the National Science. Foundation (NSF), which has enabled our research group to continue exploring this topic and contributing to the broader engineering community's understanding of the behavior of pile foundations in liquefiable soils. The CPF funds have fostered collaborations with practitioners and researchers beyond PSU. Notable examples include collaborative research involving data from five large-scale centrifuge tests on pile-supported wharves by Steve Dickenson, Ph.D., New Albion Geotechnical; Nason McCullough, Ph.D., Jacobs Engineering and Scott Schlechter, Geotechnical Resources, as well as 1-g shake table tests of bridge pile shafts conducted by Professors Ahmed Elgamal, Ph.D., and Ahmed Ebeido, Ph.D., of the University of California, San Diego. In addition to these collaborations, our research has benefited from industry-university partnerships formed through the involvement of DFI Project Advisory Board members. Their support and feedback ensure that our research products are practical and imple- mentable in real-world projects. The impact of the CPF funds extends to supporting graduate students' theses, which were the basis for 17 technical publications. Some of these publications are expected to have a significant impact on the industry. For instance, our 2018 DFI Journal paper, co-authored by former master's student Jonathan Nasr, cur- rently with the Army Corps of Engineers, has been cited in the 2022 British Columbia Supplement to Canadian Highway Bridge Design Code S6:19. A noteworthy product of our study is a step-by-step design procedure for pile- supported wharf structures subjected to the combined effects of lateral spreading and inertial loads, outlined in a 2022 American Society of Civil Engineers' (ASCE) Journal of Geotechnical and Geo- environmental Engineering paper co- authored by former doctoral student Milad Souri, Ph.D., PE, Geotechnical Resources.

Nov 1, 2023

By Uwe Hess

For the Danish landworks for the coming fixed link between Denmark and Sweden across the Øresund the focus has been on the environmental aspects of the construction and operation of the facilities. This paper describes how the environmental objectives pertaining to the project have influenced the design and construction of one of the major elements of the Danish landworks, i.e. the tunnel in Sydhavnsgade and under Sydhavn Station. The chosen construction methods for the construction pit bracing and the groundwater lowering will be described along with the observed effects on the environment as shown by simulated or measured values for noise impact, settlements, pumped groundwater and extension of the drawdown cone.

Jan 1, 1996

By Dan Brown

Improvements in construction equipment and techniques in recent years have made possible the use of drilled shaft foundations in diameters and lengths not previously considered practical or feasible. Many highway bridge and other structures are now routinely founded on drilled shafts which are 2.5 m to 3.0 m (8 to 12 feet) in diameter and extending over 60 m (200 feet) in depth below grade. There are unique challenges associated with constructing such large and deep cast-in-place foundations and engineers should be aware of the special needs associated with site investigation, construction specifications, material requirements, and quality assurance. This paper outlines a number of special considerations for these foundations, along with strategies that may be employed to improve the reliability and quality of large drilled shaft foundations.

Jan 1, 2008

By A. C. Ackenhell

The geologic environment of Pittsburgh, Pennsylvania is both inviting and challenging to drilled pier installation. The shales and clayey soil zone of the hills are favorable but the alluvial soils of the three major rivers create problems. Beginning in the early 1950's, drilled pier installation continually improved as methods were developed to meet the geologic challenge. Case histories are presented to illustrate the historical development of piers in Pittsburgh. Recent innovations reducing the groundwater problem are illustrated by a case history of a high rise building construction. Load test information for side wall shear on the cylindrical shaft area between the concrete and bedrock continues to be desired but remains generally uneconomical.

Jan 1, 2010

By Stefan Larsson, Sadek Baker, Razvan Ignat

"This paper describes the execution of two full-scale field tests where a braced steel sheet pile wall interacting with rows of overlapping dry deep mixing columns was first excavated and then loaded to failure. The aim of the tests is to provide insight of the performance of dry deep mixing column rows located in passive zone and interacting with a retaining structure. The column rows were installed perpendicular to the sheet pile walls with two different area ratios, i.e. different distanced between the column rows. Both tests were extensively instrumented with inclinometers, pore pressure transducers, bellow-hoses, earth pressure gauges and strain gauges mounted on the struts. Results of the performedtests will serve as development of design methods for excavation support with columns.INTRODUCTIONDry deep mixing has been used with good results to strengthen the soil when excavations are to be performed in locations with thick soft clay deposits. An application that has increased in recent years is to install columns on the passive side of the retaining structure. Columns can be installed in different patterns but rows, grids or blocks are the most common arrangement. The use of column type ground improvement installed on the passive side of a retaining structure has been documented for a few field cases, Tanaka (1993), O’Rourke et al. (1997b), O’Rourke and McGinn (2006), Ou et al. (2008). By improving the soil on the passive zone, the passive earth pressure in front of the retaining structure is increased. This has proven to reduce the excavation induced deflections behind the retaining structure, reduce the structural forces (bending moment in the retaining structure, strut and anchor forces) and improve the safety against basal heave failure. The main focus of the conducted measurements within these cases has been on recording deflections and structural forces on the retaining structure and there is very little documentation available of the stress-strain behavior of the improved soil acting on the passive side of the retaining structure.Two full-scale tests of braced steel sheet pile walls interacting with rows of overlapping dry deep mixing columns were first excavated and then loaded to failure was conducted during the spring-summer of 2014. This paper briefly describes the test set up, instrumentation, test procedure and some selected results from one of the conducted tests."

Jan 1, 2015

By Fawad S. Niazi

Analysis of deep foundations in terms of axial capacity has been a topic of great interest in the soil-structure interaction problems. Soil behavior is governed by a series of complex stress-strain changes that occur during pile installation and subsequent loading. Owing to the difficulties and uncertainties on the basis of the soil strength-deformation characteristics, one of the most frequently followed design practice is to refer to the formulae correlating directly the pile axial capacity components of unit base resistance (qb) and unit shaft resistance (fp) to the data collected from cone penetration test (CPT), i.e. to the tip stress (qc or more proper qt), sleeve friction (fs), and shoulder pore water pressure (u2). The elementary basis for such formulations has been the idea of considering cone penetrometer as a mini-pile foundation. This has resulted in plethora of correlative relationships in the past over 60 years. Such correlations, although empirical, have been worked out on the basis of load test results from both instrumented and un-instrumented full scale piles and are able to accommodate many important variables. A quick review of the evolution process and development of such design formulations is presented with a view to propose recommendations for future research directions, where the latest version of CPT i.e. seismic piezocone test (SCPTu) can be used to advance from capacitysingularity to the complete axial pile load–displacement (Q–w) response.

Jan 1, 2013

By Raymond J. Poletto

This paper describes the special problems that occur with the construction of diaphragm walls and discusses the lessons learned during the repairs of structural walls. Although diaphragm or slurry wall technology and equipment has vastly improved since its development in the late 1950?s, significant problems still occur. Key issues are repairs related to panel joints between wall panels, concrete defects associated with tremie concrete problems, leaks and other defects at tieback reservations or inserts, wall leaks within the plane of the wall and surface repairs. The paper supports the position that diaphragm walls are relatively watertight when properly constructed, but cautions that it is necessary to address potential problems in the design stage and allow for flexibility in construction so that the problems that occur can be corrected once encountered. Due to the fast track nature of most projects the time available for design, detailing and construction is limited. As a result, insufficient attention to detail by any of the responsible parties can lead to imperfections and defects in the wall. The authors describe the nature of these problems and their potential resolution based on ?lessons learned.? The timely response to wall problems is essential to the successful completion of a diaphragm wall project. Appropriate repairs have resulted in largely successful jobs starting with the World Trade Center in New York City. The authors? total 80 years of experience as the engineer of record and designer, inspector and contractor?s representative for the diaphragm wall results in a unique insight to deal with these problems.

Jan 1, 2011

By Aditya Ayithi, William G. Ryan, Dean Herbst

"For rock socketed drilled shafts, it is a common practice not to include the frictional resistance of overburden soils into the nominal capacity estimation. The primary reason often being cited is “overburden soils resistance is negligible compared to that of rock socket resistance.” However, in certain geological conditions, where the rock layer is located at greater depths, friction resistance from overburden layers can be significant. In addition, at such great depths, shaft drilling becomes very complicated and expensive. In these situations, considering the resistance of the overburden layers can be an economic alternative.This paper presents a case study of an Osterberg cell (O-cell) load test conducted on a 161.8 feet long and 78-inch diameter instrumented test shaft. Based on initial designs, a 72-inch diameter rock socket of lengths 23 and 26 feet was required to provide a LRFD factored friction resistance of 3,200 kips. The load test results revealed that the material in the 72-inch diameter socket does not represent a true rock. However, the test results also proved that the factored friction resistance of overburden layers is greater than the required design resistance. Based on the load test results, it was decided to allow the overburden soils frictional resistance to be considered in the shaft design, resulting in significant economic savings.INTRODUCTIONRock socketed drill shaft design guidelines of various State Department of Transportation (DOTs) agencies allow friction and/or end bearing resistance of only the rock socket portion into the design capacity estimation. It is typical to neglect the frictional resistance of overburden soils. However, in certain geological conditions where the rock layer is at greater depths, friction resistance of the overburden soils can be significant. In this case the friction resistance of overburden soils was verified via the specified instrumented O-cell test program and then used as part of the design capacity.PROJECT DESCRIPTIONAs part of I-29 improvement project, Iowa Department of Transportation (Iowa DOT) planned to replace the dual four lane bridges that cross the Floyd River in Sioux City, Iowa with dual six lane bridges (Fig. 1). Expected benefits from this improvement include improved safety, traffic operations and roadway infrastructure conditions.BRIDGE SUBSTRUCTUREThe project consists of two individual bridges; a new south bound bridge and a new north bound bridge. The south bound bridge is 646-ft long and the north bound bridge is 644-ft long. Both are six-span, pretensioned and pre-stressed concrete beam bridges of varying width. Bridge foundations were designed such that the abutments of both bridges will be supported on driven steel piles and the bridge piers will be on drilled shaft foundations."

Jan 1, 2016