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The mining industry is facing tremendous economic challenges. Fluctuating and depressed commodity prices, the ever-increasing pressure from environmental legislation and the competing global opportunities for capital investment are placing enormous strains on every aspect of the mining business. At the same time, mines are generally becoming older and deeper with all the logistical and rock mechanics difficulties that this entails. In the face of these new challenges the industry looks to technological advances to make operations more efficient and profitable. One approach is to develop and implement highly automated and computerised equipment as part of a trend towards major reductions in the underground workforce. This approach requires more capital investment rather than less and requires a more sophisticated and well-educated workforce with skills which are generally in high demand in society as a whole. It is difficult to see how the benefit that can be gained from such technology can justify the expenditures necessary to make it operate reliably underground on a daily basis. Nor is it easy to foresee how the mining industry, based as it is often in very remote areas, will be able to hire and retain sufficient numbers of people to maintain such fleets of equipment. Another approach, and the one which I favour, is the implementation of much greater control over the whole of the mining process. Mining is essentially a very simple process - we break rock and move it. The most cost-effective means of moving and processing the mining product depends entirely on the way it is broken - it depends on primary fragmentation by blasting. I propose that the way forward for the industry in the face of our present difficulties, is not new technology but is to utilise the level of technology which currently exists in ways which have traditionally been regarded as too difficult or too inflexible - improved fragmentation and the use of conveyors. The technical success of this approach depends on the complete re-design of the ore handling system from the face or stope drawpoint to surface. The fundamental issue which determines the success of this approach is designed fragmentation.

Jan 1, 1995

FOR some reason there is not any extensive literature in print on the electrolytic refining of copper, although the method is in general use in America and Europe. In Australia there are but three plants in existence one small one at Wallaroo, in SouthAustralia; one at Lithgow and one at Port Kembla the last two being in New South Wales. The largest of these is the Port Kembla plant. It is also the most modern, and embodies all the latest appliances and improvements of electrolytic practice.The plant and methods about to be described is that at Lithgow, with which the writer was associated for some years, and the experience gained there may be of interest. Electrolytic refining of copper is one of the simplest operations of metallurgy, but, like all metallurgical operations, it requires constant attention and a large amount of common sense. The man in charge should be endowed with an insatiable curiosity as to why certain things are occurring, and an instinct of cleanliness, whichmy first mentor in chemistry, Mr W A Dixon, once impressed on me was better than godliness.

Jan 1, 1911

By Y Li, L Zhang, G Li, S C. Dominy

Qiagong skarn iron (copper) deposit is located in Xietongmen County of Tibet, China (N 29¦52Æ14.9ö, E 88¦24Æ10.3ö). It is situated at the middle-western Gangdese porphyry copper-belt. Mineralisation is related to a Himalayan porphyry intrusion, with the mineralised body occurring at the contact zone between the Tertiary Takena Formation carbonate rocks and Himalayan monzonitic granite porphyry. The melt, melt-fluid and fluid inclusions were observed in early quartz, with most abundant fluid inclusions in quartz, calcite and garnet from the skarn. The geology and inclusion assemblage show a close relationship between iron (copper) mineralisation and a Himalayan porphyry intrusion. Based on preliminary inclusion studies, this paper discussed the characteristics, evolution of ore-forming fluid and affiliation to the Himalayan porphyry intrusion. An EXTENDED ABSTRACT is available for download. A full-length paper was not prepared for this presentation.

Jan 1, 2008

In 1972 the Marra Mamba Iron Formation in the Lower Proterozoic Hamersley Iron Province of Western Australia was recognised as a stratigraphic horizon with significant potential for high grade iron ore reserves. Within the Newman area the Marra Mamba Iron Formation has been subdivided into four strati- graphic units: Lower BIF member, Middle BIF and shale member, Upper BIF member and Upper shale member - and a standard natural gamma log reference section compiled for the entire formation. The recognition of the Upper shale member as an additional unit contrasts to the previously proposed stratigraphy. Enrichment of the Marra Mamba Iron Formation to ore grade (0)8 percent calcined Fe) in the Newman area is restricted to the Upper BIF member and to a lesser extent to the Middle BIF and shale member. Typical ore from Orebody 29 is friable interbedded martite-ochreous goethite, signifi aptly different both physically and chemically from the Brockman Iron Formation ores of the Tom Price-Whaleback type. Large scale customer acceptance trials (in excess of 4 million tonnes) have shown that Marra Mamba ore crushed to fines and blended with Mt. Whaleback fines in a ratio of up to 15:85 forms an acceptable sinter feed.

Jan 1, 1981

By A B. Richards

Time window analysis that limits the explosive mass fired within a specified time window (commonly eight milliseconds) has been used for many years in blast design by explosives engineers. Despite several warnings in the past that this technique has limited practical or scientific basis and, in many cases, does not effectively control vibration, almost every textbook and blasting manual refers to time window charge mass limits as a primary vibration control technique. It has become entrenched in some blast vibration management plans, despite being inappropriate for the particular situation. With the flexible initiation timing available with electronic detonation almost a practical reality, and the 8 ms constraints in-built into the signal tube initiation system thereby lifted, it is timely to review the significance of the 8 ms time window in controlling blast vibration. This paper re-visits the original research that led to the development of the 8 ms criteria and the non-supportive conclusion of the original researcher. Because airblast was not measured, the 8 ms time window was never intended to be applicable for airblast control. Examples of blast designs are given in this paper that comply with the 8 ms time window limit that result in substantially increased air and ground vibration, together with examples of blast design that does not satisfy time window considerations, which results in reduced air and ground vibration. Techniques that identify wavefront reinforcement, due to the combined effect of drilling pattern and delay sequence, can assist explosives engineers to avoid high blast vibration situations that result from the inappropriate application of time window techniques and other adverse delay combinations.

Jan 1, 2003

By F Shi, G Ballantyne, K Runge

There has been minimal innovation in the methods used to process an ore over the last 50 years. Productivity increases have largely resulted in increased equipment size without implementation of parallel improvements in technology. Complex orebodies of the future will need mining operations to adopt new technologies and techniques to make future ore treatment economically viable. Three emerging technologies, namely high voltage pulse (HVP) pretreatment, fine screening and the HydroFloat<sub>TM</sub> coarse particle flotation cell will be presented in this paper and the potential benefits that may result if they are adopted in mineral processing circuits will be outlined. The barriers that must be overcome before they can be adopted by industry with confidence will also be discussed. CITATION: Runge, K, Shi, F and Ballantyne, G, 2018. New technologies that will potentially enable processing of complex orebodies, in Proceedings Complex Orebodies Conference 2018, pp 126–129 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Nov 21, 2018

By J J. Wilkinson, C J. Ha, R J. Herrington

The Pic de Fon iron oxide deposit is a potential major new source of iron ore, located at the southern end of the Simandou range in eastern Guinea on the West African Craton. The deposit is hosted by banded iron formations (BIFs) within a supracrustal sequence, which lies unconformably upon a crystalline basement. The host BIFs and shales have been metamorphosed up to staurolite-grade itabirite and phyllite respectively. Stratigraphic relationships are obscured by polyphase deformation, although the sequence appears to comprise a lower phyllite(-minor quartzite) unit and transitional phyllite-iron formation overlain by three itabirite units. It is the itabirite units, selectively enriched to iron grades in excess of 65 per cent Fe (with low deleterious elements), that constitute the Pic de Fon deposit. Samples acquired from exploration diamond drill holes and outcrop across the deposit have been collected to investigate the Pic de Fon lithologies and iron-rich material types. Initial research techniques have included geological mapping, reflected light microscopy, x-ray diffraction (XRD) studies and ICP-AES geochemistry. The aim is to develop a model for deposit genesis that may assist future exploration and deposit exploitation planning. Results to date have identified a variety of hematite textures, which include recrystallised trellis, interlobate and granoblastic hematite after magnetite. In addition, fine-grained bladed to acicular microplaty hematite appears to both replace itabirite banding and infill porosity. Field relationships indicate a structural control of microplaty hematite development. Geochemistry and XRD results suggest a loss of silica with negligible iron addition during the conversion of itabirite to ore grade mineralisation. The enrichment process(es) is also accompanied by a gradual increase in K, Mg, Na, (Ca and Al).

Jan 1, 2005

By Ross R

Although mining is an old industry its management is quite a new science, and its complications are now being recognised as demanding expert knowledge in many branches of technical and professional education. Not the least amongst these isaccountancy, for probably its most important problem is "How to control the expenditure." Unlike most businesses a mining company stands almost entirely in the light of a purchaser in the world's markets, and not as a seller, except say for product so the established and perfected systems of modern industries cannot be adopted for mining purposes. For this reason it has been left for late years to consider the matter seriously, and now a number of well-managed concerns have devised costs systems to suit their own requirements.Very little, however, has been published and even that is disjoined and difficult to make use of. Some of the costs systems in vogue, although elaborate and imposing, are not of very great value for keeping check on wasteful expenditure, or for displaying the commercial effect brought about 'by any particular change in practice, or by an addition or alteration to a portion of existing plant.

Jan 1, 1911

By B Tessier

Checking the quality of a blast may be considered as subjective. Checking this quality will require measuring objective parameters. One of them is the resulting fragmentation of the blasted product. Numerous fragmentation æmeasuringÆ systems have been developed and marketed, based on image-processing. This presentation of FragScan will illustrate advantages and difficulties when using such a system. FragScan is essentially defending a policy of large and representative sampling. The purpose is to show how fragmentation is discriminating both productivity and profit of quarry operations on a blast-by blast basis. The next step will then be to ædriveÆ the blasting process to reach a æbetterÆ fragmentation. Other applications require the fragmentation as an essential result: this is the case for large boulders used in structure-reinforcement. Several case-studies have shown that FragScan can be used for quality-control, checking size-distribution of the product according to the requirements of the end-user. Only clear thinking about the precise use of such a æmeasurementÆ will further the success of this task.

Jan 1, 2001

By Chapman G. J

Mining operations require detailed and precise methods and procedures for the optimum selection of ore from waste. A fundamental procedure applied to achieve this selection is accurate sampling. The key parameter to accurate sampling is an understanding of the degree of heterogeneity of the key element contained within a sampling mass. This paper will describe the methods applied for the calculation of the fundamental sampling error and the techniques used to achieve a representative sample in the Fimiston Open Pit, Kalgoorlie.The utilisation of Pierre Gy's sampling theory has optimised the blast hole sample quality and quantity for submission to the assay laboratory. This has resulted in reduced cost and optimised assay reliability in statistical terms. Similarly the analysis of exploration drill holes for resource definition has optimised drilling procedures in terms of the drilling method, sample length and sample quantity.

Jan 1, 1993

The firing of mass blasts at Isa Mine is a normal operating practice. Both electric and non-electric initiating systems are being used for this purpose. The advantages gained by large firings relate to the Planning, Scheduling, Services and Production functions of Isa Mine. More efficient us"e is made of manpower due to the concentrated charging effort and con- tinuity of the charging operation. In addition, the requirement for ring firing personnel to work at the edge of large stope voids is reduced. Better fragmentation results from the interaction of adjacent detonating rings of blastholes and in flight collisions. With mass blasts there is also less chance of large blocks of ore, created by faults or joints, falling into the stope and creating problems at the drawpoints. The formation of a large tonnage of broken ore facilitates production at scheduled rates from that stope source. The weight of explosive detonating during a mass blast can be considerable. Isa Mine has achieved satisfactory blasting results without excessive ground vibration levels and present knowledge indicates that pillar ground stab- ility has been maintained.

Jan 1, 1978

Kamhalda is located within the Yilgarn Craton of Western Australia, specifically in the Norseman - Wiluna greenstone belt. Numerous nickel sulphide deposits have been mined at Kambalda with I I mines currently operating. For several years, a program of in-mine geophysics has been operating at Kambalda, with downhole electromagnetics (UHEM) one of the key techniques used. Three case studies illustrating the uses of UHEM in mines are presented here. In the first example, the Helmut South deposit was discovered as the result of an extensional exploration program. The first drill hole in the program intersected ore width and grade mineralisation at around 760 in depth. Two subsequent holes intersected subgrade mineralisation. DHEM surveys were completed in each of these three holes, with anomalies recorded indicating that a large conductor was located directly south of the first hole. The next hole intersected this target, for an intersection of 21.6 in at 3.5 per cent Ni. DHEM continued to play a role as the exploration program proceeded, providing drill hole targeting based on anomalous responses recorded in each drill hole. In the second example from Carnilya Hill, old drill holes were surveyed with DHEM in order to search a large section of prospective contact for massive ore pods. An off-hole anomaly was detected and subsequent mining discovered a small but high-grade pod of ore which was extracted for a considerable profit. Carnilya Hill has limited reserves and discoveries such as this, assist in keeping the mine operating. In the third example from Victor, a program of drilling intersected thin ore profiles in an interpreted flanking position. Without massive ore close by, these intersections probably do not constitute economic mineralisation. DHEM surveys of three holes did not detect any conductors. The area is now regarded as sterilised of significant massive ore and exploration efforts and dollars can be focused in other areas. These three examples demonstrate the type of successes that can he achieved through the use of DHEM.

Jan 1, 1997

By B Delaney

For worker safety, mining companies are required to stop production and inspect hoist ropes. Visual inspection is generally done daily and EM inspection occurs every three to four months. During visual inspection, rope speed is generally reduced so an inspector can look for problems. In EM testing the LMA and LF traces are printed on a paper strip chart and a skilled operator interprets these traces. Mining companies only find large defects during visual inspection and are sometimes concerned about the content of EM trace information. This paper will present research outcomes that show how muck can be hoisted while performing a complete visual rope inspection at full speed. Other research results will show that digital signal processing can increase the amount of information available to the EM rope inspector. The research was funded by Inco, C-CORE, three AMIRA International sponsors and six sponsors from the Canadian Deep Mining Research Consortium (DMRC). The research will be commercialised in 2005.

Jan 1, 2005

Christmas Island contains large deposits of phosphate minerals varying from high-grade calcium-phosphate (apatite) to lower grade iron and'aluminium phosphate (crandallite/millisite). The surface material is dominantly C-grade (Fe/Al) phosphate profiling into B-grade, a variable mixture of C- and A-grade ores, before reaching the high A-grade phosphate (apatite) which overlies a limestone Karrenfeld Base formation. A-grade ore is the basic phosphate used for the manufacture of superphosphate and phosphoric acid, whilst B-grade contains amounts of iron and aluminium which are unacceptable for these acidulation processes. Research into methods of separating the finer iron and aluminium phosphates from the coarser calcium phosphates has led to the development of wash-screen processes enabling recovery of 50 to 60%, as A-grade phosphate. Developmental stages included laboratory investigations, mineralogical studies, pilot tests leading the initial 20 tph prototype production unit and the current 100 tph production wash/screen plant, commissioned early in 1970 at Christmas Island.

Jan 1, 1971

By V K. Singh, G Sural

The problem of spontaneous heating/fire is very common in coal mines all over the world. The coal industry faces many problems day by day due to the occurrence of spontaneous heating in the open pit coal mines. Presently, about 70 per cent of total coal production in Indian mines is being carried out by open pit mining. Fire in coal, particularly in open pit mines not only causes irreparable loss of natural wealth but also damages the surface structures and pollutes the environment. It is well known that 75 per cent of the fires occur due to the spontaneous combustion of coal. Spontaneous heating is a very common occurrence in coal mines and is a major factor contributing to mine fire. The liability of coal to spontaneous heating causes many serious problems before, during and after mining. In opencast mines, coal immediately oxidises and catches fire due to the intrinsic characteristics of coal, such as low rank, high moisture, high volatile matter, presence of sulfur in the form of pyrites, low crossing point temperature (CPT) and ignition point temperature (IPT) value and less incubation period. In opencast mines, when the coal benches are left idle for a longer time, heat accumulation takes place in favourable conditions and sometimes leads to fire. The purpose of this paper is to present the different successful case studies regarding the safety management of open pit coal mines from occurrences of spontaneous heating/fire.

Jan 1, 2007

By R Lovel, P Fung, J Manuel, M OÆCo

The iron blast furnace is the most widely used and efficient producer of liquid iron. The integrated steel works is however under environmental pressure largely due to emissions from sintering and coking. The combustion of coke breeze during sintering contributes to greenhouse gases (eg carbon dioxide) and is the source of much of the emissions of SOx and NOx. Coke breeze, the fines produced during coking of coal, is also suffering supply issues as coke demand increases while coking capacity is constrained by environmental concerns.CSIRO Minerals has been investigating the use of wood biomass/char as a substitute for coke during sintering. Wood biomass, or char produced from it, is an attractive carbon source as carbon dioxide can be sequestered into growing biomass prior to combustion. It has great potential to reduce the emissions from integrated steelworks and improve their environmental acceptability. Harvested biomass/char is also a renewable and sustainable resource. Samples of pine wood flour, sawdust and red gum wood char were characterised and used in small-scale granulation and sintering tests. Red gum char granulated as well as coke and could be used to make acceptable sinter. Large-scale sinter pot test were conducted with char to produce sufficient sinter for ISO quality tests and calculate sintering performance parameters. Results showed that coke could be completely substituted by red gum char during sintering without loss of quality and with actual improvements in sintering performance. Furthermore, gas analyses made during sintering showed that there were significant reductions in SOx and NOx when char was substituted for coke. It is anticipated that the results reported here, although preliminary, will stimulate an increased effort into further research on the use of char in iron ore sintering.

Jan 1, 2004

Exploration risk increases with time, due to a general decrease in prospectivity as the more accessible deposits are found, and be- cause of rising costs and demands due to an improving standard of living. Risk is separated into financial risk, which increases sharply at the development stage, and the risk of failure which is at its peak at the outset of exploration. Risk is also divided into internal and external factors; some of the latter cannot be offset, viz. the systematic overall risk for any enterprise. The recently emergent risk embodied in withdrawal of large areas from exploration access is discussed. An appeal is made for objective multiple land-use policies to be applied so that land remains available at reasonable cost and with appropriate environ- mental safeguard conditions. Risks specific to gold exploration are discussed. As gold now accounts for over 50% of all mineral exploration, and most other metals are depressed, any sharp decline in gold will have grave effects on the ex- ploration industry. Gold exploration will become more difficult and expensive in about five years, after most of the readily accessible deposits in Australia are found. Government's role is important in pro- viding stability and basic data at reasonable cost. Exploration for specific minerals or of particular areas could be stimulated by extending the 150%.tax deductibility of R & D to aspects of exploration of strategic im- portance, particularly in the event of a downturn. Exploration is classic scientific research, at least through to the proving Stages.

Jan 1, 1987

The Mount Whaleback iron ore deposit at Newman, Western Australia comprises the largest known continuous iron ore deposit in Australia, originally with a Measured Resource in excess of 1700 Mt of hematite ore. The deposit occurs within the Hamersley Province which forms part of the Pilbara Block in the NW of Western Australia (Figure 1). The Mount Whaleback iron ore deposit, together with a number of discrete iron ore bearing satellite orebodies in the Newman district, contributes to the Newman Lump and Fines products. Extensive quality control systems are utilised from mining to shipping to ensure that each product meets a narrow geochemical target grade range.

Jan 1, 1997

By Stanojevic R, McGlinn PJ, Day RA, Levins DM

This paper reports the results of a number of studies that Ansto has carried out for mineral sands companies concerned about low-levels of naturally-occurring radioactivity in their products. Where measured levels of radioactivity have exceeded allowable levels, Ansto has used specialised techniques to identify the source and distribution of the radioactivity and investigated processing strategies to remove the Contamination.

Jan 1, 1993

By Evans A. F

Arising out of the increasing demands for efficiency in modern ore-dressing operations has grown a requirement for fuller knowledge of the characteristics of the ore treated. In part, this is being met by improved methods of study of the mode of occurrence of the constituent minerals, and of the intricacies of their physical relationships.A typical instance of the need for such a study is the presence of some undesired mineral in a flotation concentrate or tailing, which may be due either to mechanical association through insufficient grinding, or to incomplete separation in the flotation operation.Again, with modern practice in fine grinding, which often requires that from 70% upwards of the ground ore shall pass a 200-mesh screen, it is obviously impossible to obtain data on comparative grinding efficiencies, for instance, unless there is adequate knowledge of the size-composition of the material passing the finest available screen.Studies like these can be made satisfactorily only after size-separation (which may be carried out conveniently by elutriation) and by actual visual examination with the aid of a microscope, and the minute size of the mineral grains to be examined has necessitated the development of a new technique of sizing and microscopic examination.

Jan 1, 1932