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By Patrick Granitzki, Alicia Plinio, Janitha Batagoda, Peter Howell

The City of Newark is making a comeback with new mixed-use multi-storied Residential Development projects. The majority of developers tend to use driven H-pile deep foundation systems to support their super-structures. A different approach was recommended for one particular new development near the Passaic River. The surficial geology included glacial deposits consisting of loose to dense sand overlaying relatively soft silt and clay and a lower stratum of medium-dense sand. During a preliminary site investigation for the project, bedrock was encountered at depths ranging between approximately 168 feet to 182 feet below the ground surface. Design capacity required a single pile of 200 tons. Two different pile foundation systems were evaluated in conjunction to the typical driven H-pile system in order to review potential costs and construction schedule impacts. The two alternative pile systems evaluated were tapered tube piles and drilled displacement piles. Theoretical calculations were followed by in-situ load testing. The field testing results indicated the use of drilled displacement piles as the best option for a portion of the proposed building. This paper discusses the different piles systems considered, installation and using drilled displacement piles to minimize cost and optimize construction.

Sep 8, 2021

By Michael Arnold

"BAUER Foundation Corp. was one of three contractors awarded with the installation of a cut-off wall at the Herbert Hoover Dike Rehabilitation project. The cut-off wall was constructed up to 84 feet deep and 25 inches thick. It extended from the crest through the middle of the existing dike into the underlying peat, sand, and rock layers. BAUER used the cement deep soil mixing method of Cutter Soil Mixing (CSM) to install the wall. Soil mixing was facilitated by first removing the peat layer in the wall alignment using Kelly drilling and replacing it with suitable backfill, resulting in a secant pile wall arrangement of replacement columns. BAUER successfully finished four task orders with a total length of just over 10 miles. Up to six rigs of the types BAUER BG 28, BAUER BG 40 and RTG RG 25 were concurrently used to perform the replacement columns and the cut-off wall installation.The paper introduces the project, the geotechnical site conditions, and the requirements specified by USACE. It focuses on the specific adaptation of the CSM method to the site conditions and on the equipment used. Strength and permeability results obtained from an extensive testing program are presented. The impact of the curing conditions on lab and in-situ test results is studied, and test results are related to soil conditions.PROJECTThe Herbert Hoover Dike is a 143-mile-long dike encircling Lake Okeechobee in south central Florida. When it was constructed in the 1930s and 1960s, the purpose of Herbert Hoover Dike was flood protection from hurricanes. However, during the 1970s a higher lake level was maintained permanently to provide local agriculture with water. Later, damage became apparent during two nearly back-to-back high water events in the 1990s, when numerous sink holes, seeps, pipes, and boils were observed (Fig. 1). In 2000, the Congress approved USACE to propose rehabilitation measures. The installation of a cut-off wall into the existing dike was chosen during the initial design process as the preferred measure to improve the safety of the dike (Davis et al. 2009).The first section of the dike to be rehabilitated was Reach 1 located along the southeast side of the lake between the towns of Port Mayaca and Belle Glade. An indefinite delivery indefinite quantity (IDIQ) multiple award task order contract (MATOC) was issued for this 22.4-mile-long stretch by USACE in 2007. BAUER Foundation Corp. (BAUER) was one of the three contractors that succeeded in the qualification process. Each of the three successful contractors had their own novel construction techniques. In the years 2008 to 2012 BAUER executed four task orders totaling over 10.0 lineal miles of cut-off wall with 3.3 million square feet of design surface area."

Jan 1, 2015

By James M. Tantalla, Dwight Metcalf, Roderic A. Ellman Jr.

"The construction of a new low head hydro-electric plant at the Cannelton Lock and Dam required the design and construction of a cofferdam to accommodate a deep excavation extending approximately 150 feet below the Ohio River levels. The new plant, which generates about 390 GWh of electricity annually, is owned by American Municipal Power (AMP). A specialist team was assembled to design and construct the cofferdam, marine dike and CB slurry wall that helped make the project successful and on time for project delivery.Because the new plant diverts water from the locks and dam through a powerhouse to generate power, it would need to be partially in the river to operate properly. To accomplish this, approximately 250,000 square feet of land was reclaimed from the river by construction of a marine dike. The dike, combined with the design and construction of a 150 foot deep cement bentonite (CB) cutoff wall enabled construction of the new plant in the dry. Extensive dewatering analyses were performed using Modflow to evaluate pumping requirements and the number of wells needed to maintain ground water at required levels within the side slopes and final subgrade. A monitoring program consisting of inclinometers, piezometers and movement monitoring points were used to monitor cofferdam stability and performance throughout construction. Detailed two and three dimensional stability analyses that included a parametric study of fluctuating river levels and slurry unit weight were performed to ensure stability and suitable low permeability of the trench during cut-off wall excavation both on land and in the marine dike. The wall was constructed with both a hydromill excavating primary panels and a clamshell following behind to construct secondary panels. Data acquisition systems onboard the excavating equipment allowed for detailed confirmation of the continuity of the wall at each interface between panels. Another challenging aspect was the CB mix design for the trench. The cofferdam required the construction of a 1,300-foot long marine dike downstream of the existing dam up to 100 feet tall founded on existing river sediment to enclose the site and cut-off the seepage into the excavation from the river. Marine dike construction utilized vibro-compaction to pre-densify granular fills placed underwater through which the CB trench extended."

Jan 1, 2016

By Guo Qian, Du Guangyin, Deng Yongfeng, Liu Songyu, Wang Ningping

"Metakaolin (MK) can efficiently enhance the strength and the impermeability of concretes and mortars. However, it has rarely been attempted in admixtures of cement-stabilized soils until presently. As deep mixing method is wildly used in ground improvement, the strength of cemented soils (soilcrete) and the applicability of the MK should be considered. This paper focuses on the macro-strength development of cement-stabilised silty soil mixed with MK. The result shows that the addition of MK can enhance the unconfined compressive strength of the soilcrete, which attributes to a combination of the rates of OPC hydration and the MK-CH reaction. Note that the strength of soilcrete was influenced by the properties of soil, water-to-binder mass ratio (W/B) in admixtures, which needs to be reconsidered since the binder mass composes that of cement and MK totally.INTRODUCTIONCement was used in ground modification techniques, such as the jet grouting, deep mixing method (DMM) which was put into practices in Japan and Nordic countries in the middle of the 1970s, and then spread to China, South East Asia[1]. For last decades, fly ash, slag or silica fume was mixed with cement to form the new cement base stabilizing agent in the view of economy and performance improvement. The mechanical behavior of these soil-binder admixtures (nominated as “soilcrete”), was investigated. But the soilcrete modified with the metakaolin (MK) was still not investigated much and lots of further work needs to be conducted.Some laboratory experiments of the soilcretes modified with MK have been taken[2~4]. Kolovos et al. (2013) indicates that the unconfined compressive strength has a more significant improvement when W/B equals 0.4 than that when W/B equals 1.20 concerning the water-to-binder mass ratio (W/B). Sonebi et al. (2013) investigates the mechanical behaviors of cement grouting containing MK with W/B equals 0.4, and also found the effectiveness of the addition of MK. Zhang et al. (2014) performed the studies on Lianyungang marine clay improvement showed that MK obviously enhanced the quality of cemented soils.In this paper, the strength of soilcrete modified with MK is further investigated, where the unconfined compressive strength at different curing time, the content of MK and cement (w/w) in lab conditions was discussed."

Jan 1, 2015

By Andreas Brandner, Karl Schoenherr-Strasse, I. B. Brandner, Dipl. Ing

"A world famous Wintersport resort in the Alpine planned to build a parking garage for more than 600 cars and busses situated between a torrent, a district road and the village.A nearly 200 m long building giving place for 6 parking levels and a maintenance level for busses and trucks is situated alongside a hill causing excavation height between 20 and 25 meters, which had to be secured. Due to restrictions – neighbours did not allow the client to drill anchors for retention – we designed a solution combining micropiles, strand anchors, shotcrete and nails as permanent earth retention not exceeding the space of 7 meters provided by the local street. Soil conditions were as challenging - reaching from backfill to moraine with boulders of more than 20 m³ volume – as the construction period of total 12 months for the whole project, which was opened mid of November 2015.The innovative solution outperformed the client´s project from the technical and commercial aspect and helped the contractor to save time and money.The design process with its difficulties as well as erection process is described in the following paper."

Jan 1, 2016

By Stuart Hardy, Xiangbo Qiu

The South Bank Place project comprised the redevelopment of the iconic Shell Corporation headquarters in Waterloo, located on the Southbank of the River Thames in central London. The site was originally developed in the 1950’s and due to the monitoring of the underlying Bakerloo Line tunnels by the Building Research Station it has become a seminal case history for the long term swelling behaviour of London Clay. The redevelopment, undertaken by a joint venture of Canary Wharf Group and Qatari Diar, included demolition of the existing building (with the exception of the main towers) retention of the existing basement structure and the construction of eight new mixed use buildings, up to 31 storeys in height. The foundations for the new buildings varied according to the building height and the below ground constraints. Two of the buildings are partially founded in reused under reamed piles that were installed as part of the original 1950’s development. The paper describes the novel methodology developed to assess the re-use of the under reamed piles which builds on the guidance published by CIRIA and the BRE for straight shafted piles. The paper also describes the physical investigations and numerical analyses undertaken as part of the assurance process and the procurement of latent defect insurance by the client.

May 1, 2022

By Viswanadham B. V. S., Babu K. V

Many refineries are in the process of revamping and expanding their existing facilities. Most of the refineries are located in coastal areas due to ease of transportation and storage of crude oil. Considering the criticality of structures as well as prevailing soil conditions, most of the structures are supported on pile foundations. In depth review of sub-surface investigations data followed by liquefaction assessment of the site, it is noticed that site is prone to liquefaction during the seismic event. Among various techniques, driven cast-in-situ piles were selected to mitigate liquefaction. Static cone penetration tests were conducted during the pre and post installation of driven cast-in-situ piles at identified locations. Analysis of cone penetration test data shows that considerable ground improvement has been achieved post-installation of driven cast-in-situ piles.

Sep 1, 2022

By Karl A. Higgins, Michael D. Venezia

The South Capitol Street Corridor Project is one of the District Department of Transportation’s (DDOT) largest projects, and is currently under construction. This case study will focus on the design of the foundation piles for the main spans of the iconic Frederick Douglass Memorial (FDM) Bridge, and will include a discussion of the foundation design evolution from an originally designed alternative foundation system (i.e. coffer dams and drilled shafts), to the current use of driven Large Diameter Open End Pipe (LDOEP) Piles. The paper will provide a discussion of the design methodology used during preliminary engineering and final design, and will highlight insight gained from the extensive load testing program completed to date. The load testing program consists of a combination of high strain dynamic testing (PDA), as well as Statnamic Load Testing on select sacrificial, pre-production test piles. Specifically, data gathered during the nearly-completed load testing program suggests the development of significant internal shaft frictional resistance within the tested LDOEP Piles. This paper will also discuss limitations of currently accepted industry design methods for predicting the capacity of LDOEP piles, a subject that is also currently being researched by FHWA. The data from this test pile program will help design assumptions for future projects. INTRODUCTION The Frederick Douglass Memorial (FDM) Bridge carries South Capitol Street across the Anacostia River in Southeast/Southwest, Washington, DC, and is owned and maintained by the District Department of Transportation (DDOT). The existing FDM Bridge is nearly 70 years old, serves as a major artery into the city, and has been classified as functionally obsolete. As a result of the condition, age and limitations of the existing bridge structure, DDOT deemed it necessary for complete replacement of the bridge. The replacement project consists of the construction of a new bridge traversing the Anacostia River, as well as the reconfiguration of the Suitland Parkway and I-295 interchanges located at the eastern terminus of the FDM Bridge. Final design and construction services for the replacement project were procured by DDOT through a Design-Build contract. This paper will focus on the driven Large Diameter Open End Pipe (LDOEP) Piles used for support of the main span of the new FDM Bridge which is currently under construction. Discussion regarding the LDOEP Pile design methodology has been included, along with commentary regarding currently available industry guidance related to design and construction of LDOEP Piles. Much insight has been gained during the mostly-completed and extensive load testing program which consists of a combination of high strain dynamic testing (PDA), as well as Statnamic Load Testing on select sacrificial, pre- production test piles. Specifically, data gathered during the mostly-completed load testing program suggests the development of significant internal shaft frictional resistance within the tested LDOEP Piles.

Jan 1, 2019

By Hubert Law, Dan A. Brown, Kyle M. Rollins

"Soil mixing and jet grouting provide a means to significantly increase the lateral resistance of pile group foundations with relatively little investment of time, effort, and expense compared to the cost for additional piles necessary to produce the same increased resistance. Comparative field testing conducted on full-scale pile groups before and after treatment of small soil volumes showed significant improvement in lateral resistance. The lateral resistance of the pile group increased by 60% due to soil mixing and by 180% due to jet grouting. To provide additional understanding regarding the influence of the soil mix strength, depth of improvement and width of improvement, a series of parametric studies were performed using a 3D finite element model. This set of “virtual load tests” was then combined with the results from the actual field tests to help develop a simplified model to account for observed behavior. In general, the testing and analysis indicate the pile group and the surrounding improved soil block generally act as an equivalent “super pile”. The passive force, side shear and base shear on the improved soil surrounding the pile group itself increased lateral resistance. This increase in resistance from the soil block can be added to the lateral resistance of the pile group.INTRODUCTIONThe lateral resistance of pile groups is often critical to the design of bridges and high-rise structures subject to seismic, wind, wave and landslide forces. Typically, when analyses indicate that the lateral resistance of a foundation is inadequate, additional piles, drilled shafts or micro-piles are added to increase the lateral resistance. Furthermore, an expanded pile cap or connecting beam is often required to structurally connect the new piles to the existing pile group. While this approach provides the required lateral resistance, it may also be relatively expensive and time consuming. An alternative approach is to use soil improvement techniques to increase the strength and stiffness of the surrounding soil and thereby increase the lateral resistance of the pile group. The improved zone could potentially be relatively shallow because the lateral resistance of piles is typically transferred within 5 to 10 pile diameters. For example, the soil around the periphery of the foundation could be relatively easily improved for an existing foundation as illustrated in Fig. 1(a) using a variety of soil improvement techniques. Alternatively, the soil under the foundation could be improved for a new foundation or even for an existing foundation with a technique such as jet grouting (see Fig. 1(b)). Improving the soil under the foundation would have the potential for producing greater increases in lateral resistance because the improvement would reach interior piles. In addition, the process of creating a cemented “soilcrete” zone around pile foundations could potentially produce a zone which would behave like a reinforced “superpile” with increased structural stiffness."

Jan 1, 2015

By Vijaya R, Boominathan A

The design of a rubble mound breakwater resting on a problematic seabed is quite challenging and expensive. In the present study, stage-wise construction of a typical section of the breakwater for a proposed port on the eastern coast of India is carried out. The major challenge envisaged in the design of breakwater is the subsoil strata which consists of soft clayey soil. As it is difficult to improve the soft clayey soil in the marine condition, construction stages are meticulously planned in such a way that consolidation takes place due to the preloading of breakwater, which in turn leads to the strength improvement without any special ground treatment. Thus, the breakwater is designed to be constructed in 7 stages. An initial geostatic analysis is carried out, followed by a plastic stress-strain analysis, consolidation analysis, and safety analysis for each stage, using finite element (FE) code PLAXIS. It is found from the FE analysis that due to the presence of the soft clayey soil, the critical slip circle was formed in the base. It was observed that the staged construction over a period of 2 years provides a sufficient increase in the factor of safety of above 1.5 at the various stages of construction. Hence, it was recommended to construct the breakwater with 7 stages over a period of 2 years.

Sep 1, 2022

By Terence Ma, Seok hyeon Chai, Jeff Lam, Thamer Yacoub, Brigid Cami, Sina Javankhoshdel

The Limit Equilibrium (LE) analysis of pile-supported geotechnical structures normally assumes a constant shear force for the pile instead of considering the non-linear capacity of the pile which is related to the pile displacement. In this study, a 3D Limit Equilibrium analysis is carried out for a landslide model supported with piles by considering the constant and non-linear capacity of the pile which is computed using a separate Finite Element (FE) algorithm. The depth of the pile, soil layering, and the pile properties are used with an assumed maximum displacement to compute the geotechnical non-linear capacity of the pile. In this study, the results of the initial unreinforced 3D LE model was first compared to the 3D FE analysis results. Then, the pile pattern was applied to the failure region in the 3D LE model, and then the factor of safety was recomputed. The results of the constant shear piles were compared to the model with the non-linear piles.

Sep 8, 2021

By Peter Cali, Wesley Schmutzler

"The Deep Mixing Method (DMM) was employed to raise and support the LPV (Lake Pontchartrain and Vicinity) -111 Levee in New Orleans. Even using innovative technologies, the tight schedule to achieve the 100 year elevation by June 1, 2011 was a daunting endeavor. The size and scope of DMM proposed for LPV-111 was on a scale never attempted outside of Japan. Over 1.65 million cubic yards of DMM was installed. LPV-111 is adjacent to the Bayou Sauvage Wildlife Refuge, which is the largest urban National Wildlife refuge in the United States. By utilizing DMM to control settlement and improve stability of the taller levee, side slopes were steepened from the conventional 1V:4H to 1V:2.85H, thus avoiding encroachment into the Bayou Sauvage and reducing the amount of clay needed for the completed levee. The COE utilized Early Contractor Involvement (ECI) for this contract. The ECI process allowed for input from the DMM contractor, TREVIICOS South, in order to optimize equipment resources and material requirements. This paper gives an overview of the extensive DMM requirements for LPV-111 and explains the benefits of the ECI process.IntroductionDuring hurricane Katrina the levee that constitutes LPV-111 was overtopped and breached in several locations. The United States Army Corps of Engineers (USACE) was presented with the task of increasing the level of the flood protection around New Orleans after Hurricane Katrina to the 100- Year hydraulic grade - the level of protection that provides risk reduction from a storm surge that has a 1% chance of being equaled or exceeded in any given year - and the firm project completion deadline was June 2011.LPV-111 is located in East New Orleans and a large portion of the levee is adjacent to the Bayou Sauvage National Wildlife Refuge. The levee could not encroach on this area. This provided a limited footprint for the levee and made construction of conventional levee difficult, if not impossible. The total length of the project was 5.3 miles. Included in the project was the rehabilitation of one main pumping station and one smaller pump station for water management within the refuge. Short sections of “T” wall were used at the tie in at the Lake Borgne Surge Barrier, the main pump station and the CSX Railroad crossing"

Jan 1, 2017

By Herbert F. ?Buck? Darling

A bridge replacement project in Rochester, NY, encountered difficulties when it was determined that rock below one pier was sloping downward toward the river at an angle of 42 degrees versus anticipated 12 degrees. Cofferdam design and construction became very difficult. The unanticipated subsurface conditions delayed the project by eighteen months and increased the cofferdam cost by almost $3.0 million ($US) when direct costs and associated delays were taken into account. The initial approach after discovery of the problem was to use the same type pier design and modify the cofferdam accordingly. This resulted in a cofferdam 12 meters (39.4 feet) deep on the shore side and 18 meters (59.0 feet) deep on the water side. The design used a master pile system to attain required wall strength and used rock anchors to prevent the cofferdam from moving toward the river. The pier foundation was then redesigned by the owner using revised seismic parameters. The original stepped footing carved into rock was replaced by caissons socketed into the rock beneath a large tremie concrete placement. The revised pier and cofferdam designs caused a shift from a mostly land based cofferdam, excavation, and rock removal project into an almost entirely water based cofferdam, caisson drilling, and tremie construction project. These design changes resulted in a reliable, safe, and unusual cofferdam and construction method. All of this was accomplished within a very narrow worksite with a railroad on one side, and the river with its public and commercial freighter traffic on the other. In addition, the existing two-leaf drawbridge was to be maintained in place which put further limitations on the water borne equipment. The engineering and construction considerations, problems, and solutions related to these cofferdams and pier foundations are presented.

Jan 1, 2013

By Ramanathan C, Prasad P. V. S. R

The most critical challenge for any large size storage structures to be constructed on soft compressible soils is bearing capacity and consolidation settlements. Consolidation is the time dependent phenomena, as expulsion of water from soil voids on application of external load will take longer period. It is mainly influenced by soil consistency, permeability, thickness of compressible stratum and presence of free draining layers. This study deals with the foundation solution of a large size Mounded Storage Vessel (MSV) to be constructed on thick compressible stratum whose loading intensity is around 155 kPa and the estimated settlements are greater than 400 mm. Hence, the foundation solution using vibro stone columns is adopted as an effective technique to address the challenges of excess settlements and inadequate bearing capacity. Further to keep settlements within the permissible limit of 50 mm, preloading technique with 60% of actual loading intensity will be utilized. The consolidation analysis of stone column reinforced foundations is carried based on the method given by Han and Ye (2001). The quality of the stone columns is ensured by real time quality control measures and the performance of the stone columns shall be ensured by vertical load tests. Ground settlements was closely monitored with proper instrumentations and the actual degree of consolidation has been verified by Asaoka’s (1978) method.

Sep 1, 2022

By Alexi J. Neill

"This presentation will showcase two challenging projects with deep excavation support systems in the Atlanta area where state-of-the-art instrumentation and monitoring systems were used to manage risk by confirming design performance requirements / calculations during construction. The instrumentation and monitoring system successfully reduced risk by recording real-time data on a project website while simultaneously sending email alarms to key site personnel when data exceeded pre-determined alarm thresholds. The monitoring data revealed unexpected performance at an early enough stage so that contingency plans could be engaged and remedial efforts devised in order to limit the consequences. Finite element analysis was used to model deformations, analyze the unexpected performance, and prepare theremedial design.INTRODUCTIONConstruction in densely populated urban areas is becoming more common in order to keep up with the increasing infrastructure demands of our growing population. America’s big cities continue to outpace the overall nation in population growth. The city of Atlanta, the nation’s ninth largest city based on metropolitan population, is a prime example of this. The population has grown at a rate of 6.6% between 2010 and 2013, nearly triple the overall growth rate of the United States during the same period (SustainAtlanta, 2015).As a result of increasing infrastructure demands in Atlanta, developers are now constructing larger buildings on smaller properties. In addition, developers are attempting to maximize space on their selected properties, often by designing underground parking garages to accommodate as many cars as possible on these compact sites. In some cases the selected sites are adjacent to buildings, utilities, and other existing structures. The risk associated with construction increases during underground work that requires a support of excavation system, particularly on confined sites adjacent to existing structures. There is a risk posed to people, property, and the environment that the project team should monitor when constructing in these conditions."

Jan 1, 2016

By Emad Farouz, Francis A. Abreu

"This paper presents a case history of a successful construction-phase pile load test program that optimized the pile design in challenging ground conditions at the Great Neck Wastewater Treatment Plant in the Town of North Hempstead in Nassau County, New York. The improvements and expansion of the wastewater treatment plant included the construction of several new structures to comply with new stringent nitrogen discharge requirements and new design flow. The challenging ground conditions included up to 20-ft thick organic deposits with weight of hammer blow counts and up to 14 percent organic content and tidal ground water that was near the ground surface. The foundation design evaluated various deep foundation alternatives and selected driven closed-ended pipe piles then filled with concrete as the most suitable foundation. The selection process included considerations of cost, risk, vibrations, noise, and schedule. The contract documents utilized an innovative approach of performing an optimization load test program that was implemented during construction to optimize pile lengths and reduce potential vibration and construction schedule.This paper discusses the details of the successful load test program including static testing, dynamic testing, and the innovative contracting approach utilized to implement the construction phase load test program. It also discusses the successful development and implementation of driving criteria for production piles and construction challenges. The successful load test program resulted in savings of several hundred thousand dollars, optimized schedule, and lower environmental impacts.SITE AND PROJECT DESCRIPTIONThe Great Neck Water Pollution Control District (GNWPCD), located in the Town of North Hempstead in Nassau, New York, owns and operates a municipal wastewater treatment plant (WWTP) that discharges treated effluent through an outfall to Manhasset Bay, which is a tributary of the Long Island Sound. The site is located west of Manhasset Bay and is surrounded on three sides by local roads, and commercial, industrial, and recreational properties. The site has a gentle slope ranging from elevation +20 to +7 from west to east, respectively, based on the Nassau County Datum.To comply with new nitrogen discharge requirements and new design flows, the GNWPCD contracted CH2M HILL, Inc. and William F. Cosulich Associates as a Joint- Venture (JV) to design and provide services during construction of eight new advanced nitrogen removal facilities."

Jan 1, 2017

By Eric Lindquist, John Compagnone, Gabriel Carvajal

"Condon-Johnson & Associates, Inc. (CJA) with the assistance of design consultant, Brierley Associates, designed and installed a water tight shoring system utilizing several ground improvement techniques jointly. Prior to the installation of the shoring system, a test program consisting of the installation and testing of 7 jet grout columns; 1 soil mix panel; 7 soil anchors and 3 tie downs was performed to verify design assumptions. State-of-the-art quality control measures were employed throughout the project.The shoring system consisted of:•,Deep Soil Mixing (DSM) wall utilizing triple axis tooling to install overlapping columns along the perimeter of the proposed excavation to a treatment depth of 54 feet.•,Installation of steel piles in DSM to provide rigidity to the wall.•,Installation of a jet grout bottom seal, installed from surface to a depth of 58 feet below existing grade.•,Installation of 153 soil anchors, 1-1/4” diameter and 47’-6” length, to tie the jet grout bottom seal to the native soil below to resist hydrostatic uplift, installed from existing grade to a depth of 91 feet.•,Installation of walers and pipe struts for internal bracing•,Installation and stressing of 117 tie downs, 1” diameter and 16 ft length, to tie the pump station mat slab to the jet grout bottom seal, installed from inside the excavated pit.Subsurface conditions at the site consist of uncontrolled fill materials to a depth of 20 feet comprised of sandy silt and clayey sand. The native soils underlying the fill generally consist of soft and compressible lean clay and silt with varying amounts of sands to a depth ranging from approximately 44 to 54 feet below ground surface, which in turn are underlain by dense to very dense silty sand. The groundwater elevation at the site is approximately 8 feet below ground surface.This paper covers the design aspects, construction, and quality control measures undertaken by the geotechnical contractor, with supporting figures.INTRODUCTIONThe owner, County Sanitation District No. 2 of Los Angeles County, designed upgrades to their existing Long Beach Main Pumping Plant Facility. The upgrades consist of a new pump station that includes a reinforced concrete below-grade wet well and dry well, a two-story operations building, two 78-inch diameter pipe inlets, two 42-inch diameter discharge pipelines connecting the existing manifold, two pipe junction structures, two insert-type junction structures, and electrical transformers. This paper focuses on the excavation shoring for the new pump station. The original shoring design concept for the pump station excavation illustrated on the contract plans consisted of pressed in sheet piles, a jet grouted bottom seal with soil anchors, 2 levels of internal bracing, and tie-down anchors to resist hydraulic uplift forces on the buried pump station."

Jan 1, 2017

By Brenton Cook, Daniel Mageau, Larry Applegate, Aaron McCain

"Ground freezing was successfully used to create an impermeable barrier wall along 3,000 feet of the downtown Seattle waterfront as part of the Seattle Seawall Replacement Project. This $360 million re-development involved removing the original 1930-era seawall and replacing it with a new, seismically resistant concrete wall supported on fill soil improved by jet-grout. The replacement wall was one of the largest construction projects in the state of Washington at the time. Ground freezing is typically used as both a structural shoring wall and groundwater cutoff. However, at this project it was used primarily as a cutoff wall to stop groundwater seepage into the 16-foot deep excavation from the landside areas.The project was divided into ten boxes (sections), each typically 200 to 600 feet in length. Only a few boxes were under construction at one time to reduce the impact on tourist-dependent local businesses. Soil conditions in the freeze zone consisted of sand, gravel and silt fill with abundant wood and debris. Tidally influenced groundwater, much of it contaminated, was difficult and expensive to control using wells during initial stages of construction. For all subsequent stages, a frozen soil wall extending to about 35 feet in depth was used to stop groundwater seepage into the excavation. An additional benefit of ground freezing included elimination of potential settlement beneath nearby buildings, utilities, and the Alaskan Way Viaduct that would likely have occurred with the use of conventional dewatering wells. The frozen soil wall crossed more than 130 buried utility locations (including water, sewer, storm, electrical, fiber optic, phone, gas, steam) with no damage. The frozen soil wall was very successful and limited groundwater influx from the landside to the seawall excavation to a negligible amount so that pumping, storage and treatment of contaminated groundwater was essentially eliminated."

Jan 1, 2016

By W. L. Chong, Y. Zou

There are many types of Earth Retention Systems (ERS) available in the market where more than one method can be a feasible solution for a project. This paper examines the design and construct process of a project in Dee Why, NSW using a hybrid ERS comprising contiguous piles with jet grout infill. The development comprises a deep basement and mixed-use urban superstructure. The site is located in an area of variable ground conditions, high ground water table and in proximity to existing buildings with multi-level basements. This paper details a comprehensive assessment of the geological conditions and strategies adopted to better understand the effectiveness of the proposed product and to minimise the associated risks of the proposed solution. This involved conducting additional geotechnical investigation, extensive numerical modelling and in-situ monitoring of the movements and the performance of the walls. A monitoring regime consisting of inclinometers, survey points on capping beam and prisms on the neighbouring buildings and roads surrounding shoring wall was implemented. The monitoring results were back-analysed using computer software WALLAP, Plaxis–2D and Plaxis–3D for the post-construction examinations. This paper details the effectiveness and advantages of a hybrid ERS using contiguous piles with jet grout infill.

Nov 1, 2022

By Justin Lukens, Di Stasim Jeffrey, Frank Di Salvo

Columbia University’s Manhattanville Campus expansion includes the construction of two new business school buildings. The new buildings require development of an entire city block bound by 12th Avenue, W 131st Street, W 130th Street and Broadway in Upper Manhattan. A support of excavation (SOE) package was first released, followed by a foundation package. The SOE package consisted of approximately 100 soldier piles and 280 anchors, up to 215’ long, to support a cut anywhere from 30’- 50’ below street level. The foundation package alone included approximately 1600 drilled micropiles. Given the breadth of the work scope, Hayward Baker Inc and Moretrench joint ventured on these two projects to bring sufficient knowledge and work resources to complete the work in an efficient and timely manner. This included working with the Owner/Engineer to propose different means and methods for construction to significantly reduce the schedule while meeting the design intent, such as large diameter (36” diameter) augercast piles in place of conventionally drilled soldier piles and large hollow-bar micropiles (103/51 bars) in lieu of pressure-grouted micropiles. The anchors, ranging from 3 to 22 strands, were used for earth retention through both soldier pile and lagging walls and existing slurry walls. These anchors were complicated based not only on their size and length, but also the need to drill some of them under the historic Studebaker building. The overall magnitude of the project with considerations to resource management and material lead times will be addressed, highlighting critical strengths provided by the Contractor to ensure project success. The scope of work discussed in this paper was executed under two separate competitive bid contracts. The first contract included the support of excavation work and the second contract included the foundation package. The support of excavation comprised of drilled soldier piles (performed by Case Foundation as a subcontractor to the JV), driven soldier piles, driven sheet piles, hollow bar tiebacks, multi-strand tieback anchors and micropile soldier piles. The foundation package consisted of drilled micropiles. Due to the large scope of work and critical schedule requirements of the project, the JV had to think outside the box and present value engineered alternates to expedite installation durations.

Jan 1, 2019