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By C. L. Workmann Davies

Underground transport and communication in collieries was the theme selected for the 1983 mining school conducted by The South African Institute of Mining and Metallurgy. The response from the industry was so good that three separate schools of one week each were arranged, and a total of 222 delegates attended. Development of Mineral Resources The Institution of Mining and Metallurgy and The Department of Mineral Resources, Government of Thailand, with the cooperation of the Thai Mining Association and Chulalongkorn University, is to hold an international conference entitled 'Role of Government in Mineral Resources Development' in Bangkok from 5th to 8th Decembc -:" 1983. Electronics in Mining A symposium entitled 'Electronics in Mining', organized by The South African Institute of ElectriealEngineers, is to be held in Randburg, South Africa, from 18th to 20th September, 1984.

Jan 1, 1983

By P. N. Harris

On 23rd November, 1982, a party of 80 members of The South African Institute of Mining and Metallurgy left the Wanderers Club grounds at 07hOO, and were driven in two luxury coaches to the stainless-steel mill of Southern Cross at Middelburg. Southern Cross is a trade name adopted by MS & A (Middelburg Steel and Alloys), who operate two Alloy Divisions (at Middelburg and Krugersdorp) and one Steel Division (at Middelburg). METAL '83 The International Precious Metals Institute has scheduled a seminar on the platinum -group metals for Williamsburg, DB.A., on 10th to 13th April, 1983, and has announced its keynote speakers for each of the seminar's five sessions. Metee '83 METEC - the International Exhibition for Metallurgical Technology and Equipment with Congress - which was to have been held in Dusseldorf from 14th to 20th May, 1983, has been cancelled, and will probably take place in June 1984. Sampling Sampling and sample preparation are crucial activities in many areas of chemical engineering, in the energy and food industries, in metallurgical processes, and in mining and mineral engineering.

Jan 1, 1983

By L. A. Vermeulen, D. D. Howat

Extensive work was done previously on the wear of grinding media and on the comminution processes operative in bal milling based on the determination of the number-size and mass-size distributions of samples of balls taken from bal mils by a specially designed device. Proof that a sample is as nearly representative as possible of the whole mass of material from which it is drawn is usually extremely difficult. This paper reports a special case in which a direct comparison was made between the number-size and mass-size distributions obtained from a sample drawn from a mil and those from the whole bal charge emptied from the mil. Exposure of the internal defects of the grinding balls caused them to develop irregular shapes after wear had reduced their diameters by about 50 per cent. As a result of the marked change in the morphology of the grinding components, an anomaly was observed between the proportion of small components collected by the sampler and that determined in the total charge. Except for this anomaly, a marked similarity was found in the data relating to the larger components in the sample and the total charge, indicating that the sample obtained by the procedure outlined is representative of the mass of the grinding charge in a mill.

Jan 1, 1989

By A. J. Lynch, N. W. Johnson, D. J. McKee, G. C. Thorne

The behaviour of minerals in sulphide flotation processes, with reference to simulation and control. by A. J. LYNCH, Ph.D., N. W. JOHNSON, Ph.D., D. J. McKEE, Ph.D., and G. C. THORNE, B.Sc. (Hons.) (Visitors) In sulphide flotation processes, there are two mechanisms by which particles are transferred from the flotation pulp to the concentrate: adhesion to air bubbles and natural flotation, and entrainment in the froth. The entrainment mechanism is particularly important for particles of non-sulphide gangue, which do not absorb collector. The importance of controlling the recovery rate of water was illustrated in plant testwork in which selectivity between valuable sulphides and sulphide gangue, and between valuable sulphides and non-sulphide gangue, was altered by manipulation of variables affecting the water recovery rate. The two mechanisms should be recognized in the development of a control system. Most of the control schemes in operating plants have concentrated on reagent additions, which affect the natural flotation mechanism. Although control of the chemical environment is clearly of paramount importance in flotation, plant tests have shown that control of the variables affecting the entrainment mechanism is also important.

Jan 4, 1974

A modified germanium recovery process in conventional zinc metallurgy, based on the understanding that ferric hydroxide has strong ability to coprecipitate germanium element, was presented. The relaxed lab-scale experiments were conducted to evaluate its technological feasibility. The experimental results obtained show the new process has great competitive advantage over the conventional one.

Jan 1, 2008

By S. K. De Kok

Over a period of three years, since samples first became available, laboratory and pilot plant experiments have been conducted to develop a method of treatment to recover copper and zinc in saleable grades of concentrates from the Prieska complex sulphide orebody. These experiments have been based on adaptations of principles investigated by research workers and applied to similar ore types throughout the world. The differential flotation process finally worked out involves a comparatively coarse grind, flotation of the copper at near-neutral pH with the use of a zinc-cyande sphalerite depressant, followed by flotation of the reactivated sphalerite. This procedure has had such success that the construction of a full-scale plant is proceeding with confidence that the small-scale operations will be duplicated or improved upon. It is to be expected that the large plant will follow the pattern of almost every flotation plant that has been built in that modifications to the circuitry and reagent systems will be made as experience is gained.

By A. G. Ramsay, P. G. Kahles, L. E. Kun

A method for the clarification of uranium pregnant solutions using a high-rate floc blanket was developed from laboratory scale through pilot-plant testing to full-scale production by the Anglo American Research laboratories. A two-stage clarification process (hopper plus leaf) was commissioned at the Western Deep levels uranium plant in October 1980. The high efficiency of the hopper clarification permitted its use on its own. The leaf clarifiers were therefore taken out of service in September 1981, since when the secondary clarification is achieved by further unaided gravity settling in the semi-clarified and clarified pregnant-solution storage tanks. As a result, a daily 12000 to 17000 t of countercurrent-decantation overflow with a suspended-solids concentration of 500 to 600 mg/I is continuously clarified to a suspended-solids concentration of less than 30 mg/I. Secondary gravity settling reduces the suspendedsolids concentration to under 20 mg/I. The cost of the single-stage hopper-clarification process is RO,O020per ton of liquid treated. The removal of the leaf clarifiers from the circuit resulted in an approximate visible saving of RI00000 per annum.

Jan 1, 1983

By D. R. Hardman

Coal mining has been practised in South Africa for over one hundred years. The total production increased gradually in the early pat of the twentieth century, but over the past twenty years the rate of growth has been considerable. Although opencast mining has contributed largely to this increase in production in recent years, underground bordand- pillar operations still contribute slightly less than 50 per cent of the total production. The paper highlights problems arising from old bord-and-pillar workings, and an indication is given of how some of the problems have been addressed.

Jan 1, 1990

By J. C. Paynter

A review of copper hydrometallurgy by J. C. PAYNTER, B.Sc. (Chem. Eng.) (Visitor) Copper hydrometallurgy is discussed with special reference to the treatment of chalcopyrite concentrates under South African conditions. The following processes are described and illustrated: Sherritt Gordon's ammonia pressure leachilng, the Arbiter Process, sulphuric acid pressure leaching, roasting processes, the Cymet Process, and the ferric chloride process developed at the National Institute for Metallursy. These processes are then compared with respect to the form of sulphur produced (elemental sulphur or sulphate), the character of the iron product and the handling of different types of ore.

Jan 11, 1973

By J. M. Descour, K. Aoki, S. Shirasagi

This paper describes the tunnel seismic reflective survey, which has been developed by the authors in order to detect the geological condition ahead of the tunnel face three-dimensionally using reflected seismic waves. In addition, the applicability and the accuracy of the result of this system has been validated by comparing with the geological observation results at the tunnel face and the result of the drill logging system, which was conducted simultaneously with this survey in order to predict the rock properties using the data acquired during drilling from the tunnel face by rotary percussion drilling. In dieser Arbeit werden Reflektionsseismische Tunneluntersuchtungen beschrieben, die von den Autoren entwickelt wurde, um die geologischen Eigenschaften am Tunnelstirnende dreidimensional an Hand reflektierter seismischer Wellen bei minimaler Unterbrechung der Arbeit zu untersuchen. Darüber hinaus wurde die Anwendbarkeit und Genauigkeit der mit diesem System erhaltenen Ergebnisse durch Vergleiche mit den Ergebnissen geologischer Beobachtungen am Tunnelstirnende sowie den Ergebnissen des Bohrlogsystems bewiesen. Das letztgenannte System wurde gleichzeitig mit dem hier genannten System eingesetzt, um die Gesteinseigenschaften mit Hilfe der Daten vorherzusagen, die beim Bohren von Probelöchern im Tunnelstirnende mit einer Drehschlagbohrmaschine erhalten wurden. Cet article décrit une méthode de prospection sismique de tunnel, développée par les auteurs, pour déterminer en 3 dimensions les conditions géologiques existant derrière le front de taille, au moyen d’étude et de mesure des ondes sismiques réfléchies dans le sous sol, et ce, avec un minimum d’arrêt des travaux d’excavation. En outre, l'applicabilité et l'exactitude des résultats de ce système ont été vérifiées, en comparant les résultats des observations géologiques effectuées au front de taille, avec ceux du log de forage qui a été effectué parallèlement à ce système, en vue de prévoir les propriétés de la roche, grâce aux données collectées au cours du forage d’un trou de sonde depuis le front de taille à l’aide d’une foreuse rotative à percussion.

Jan 1, 2003

By By the staff of Gold Fields of South Africa

A diamond-drilling programme conducted from 1971 to 1973 by the Phelps Dodge Corporation revealed three complex sulphide ore-bodies in the highly folded Namaqualand mobile belt on the farm Aggeneys, some 65 km west of the small town of Pofadder on the road to Springbok in the northwestern Cape. Of these, the Broken Hill occurrence is the most promising.

Jan 1, 1980

By J. C. Zachariades, D. M. Fraser

The leaching of pyrolusite in acidic ferous sulphate solution was studied so that the important factors governing the kinetics of the reaction could be determined. The reaction is very rapid, and was monitored by continuous measurement and logging of the redox potential in solution by use of a microcomputer. The relationship between redox potential and manganese extraction was established empiricaly for each set of conditions by the use of a technique in which a calibration run was conducted in paralel with each leaching run. The study involved a number of batch leaching runs, and demonstrated that, of the variables investigated, only the initial ferous ion concentration and the reaction temperature afect the rate of manganese extraction. The final extraction did not vary. The reaction was modeled from the results by use of the shrinking-core model and Britan's activation-energy model. The later was found to provide a significantly better fit to the data.

Jan 1, 1991

By I. Bock

This presentation describes a technique under development referred to as Selective Blast Mining. The technique involves millisecond sequential blasting. It applies to mines where the gold bearing conglomerate band is clearly demarcated, and separated from the waste rock in the foot and hanging wall. The width of the conglomerate band should be less than ± 0,7 metres. A research program was initiated in August 1994 by Drs RE. Robinson and I.E. Bock. The objectives were to develop new blasting methods that can reduce: ? the losses of gold in narrow reef stoping. Losses of gold can be as much as 10-15% ? and to introduce selective mining to reduce ore dilution with waste rock.

Jan 1, 1996

Notices EIGHTH WORLD MINING CONGRESS The Eighth World Mining Congress will be held in Lima, Peru, from 3rd to 8th November, 1974. The theme of the Congress is 'Prognosis of mining development up to the year 2000', with the following subthemes: INF ACON 74 Readers are reminded of the International Ferro-alloys Congress being organized by the National Institute for Metallurgy, in conjunction with the Ferro Alloy Producers' Association of South Africa and the South African Institute of Mining and Metallurgy.

In mid-1984, SAIMM reached an agreement with the South African Region of what is now the Institute of Metals to combine the physical-metallurgical activities of the two organizations. This was the outcome of several years of informal collaboration, and followed the recognition in 1982 by the SAIMM Council that applied physical metallurgy had grown in importance to South African industry and should have a place alongside the two areas already well-established for SAIMM commitment and support-mining and extractive metallurgy.

Jan 1, 1986

By S. Budavari

On the one-hundredth anniversary of the founding of the South African School of Mines, this paper presents a historical review of the tertiary mining education carried out by the School of Mines in Kimberley and the subsequent institutions in Johannesburg. In addition to recording and evaluating a century of mining education, it describes the current activities of the Department of Mining Engineering at the University of the Witwatersrand, which is believed to be the natural successor to the School of Mines. The comparison of earlier and contemporary academic mining activities reflects a gradual transition from the educational philosophy and objectives of a school of mines to those of a modem university department. In the conclusions, some aspects of the educational effort expended during the past hundred years are briefly highlighted.

Jan 1, 1996

By A. Cambitsis

We show that the prioritization of business improvement and performance management decisions may be significantly improved by taking into account the systemic effects of changes made in a single process area. To do so we build a model of a mining value chain, taking into account consequential downtime that arises from downstream and upstream starvation and choking effects of each activity. Introducing the concept of internal capacity, this approach yields insight into the relative importance of key metrics such as loading and hauling rates. We suggest that a holistic view of this type should be a core component of business improvement and performance management decisions. Keywords value driver trees, production constraints, throughput analysis, capacity analysis, TOC (Theory of Constraints), activity interdependencies, unit cost reduction.

Oct 1, 2013

The Canadian Institute of Mining and Metallurgy. Milling practice in Canada. CIM Special Volume 16. 1978. The purpose of this volume is to up-date The Milling of Canadian Ores, which describes Canadian mineral. processing plants and gives other metallurgical information, and was published by the Sixth Commonwealth Mining and Metallurgical Congress in 1957. NIM reports Report no. 1874 Activation analysis and classification to soune of samples from the Kimberley Reef conglomerates. (10th Mar., 1977; released Jun. 1978). Report no. 1926 The analysis of anode sludges by X-ray-fluorescence spectrometry. (5th Jun., 1978). Report no. 1936 The analysis of mineralogical and metallurgical materials. A guide to the analytical techniques and instrumentation available at the National Institute for Metallurgy. Report no. 1959 The slag-metal equilibrium, and the activities of slag and metal components in the production of high-carbon ferromanganese. (15th May, 1978). Report no. 1965 Analyses, by several laboratories, of three ferromanganese slags. (22nd May, 1978). Report no. 1968 The influence of carbonaceous reducing agents on the rate of reduction of representative manganese and chromium ores. (28th May, 1978). Company Affiliates Guide To The Preparation Of Papers for Publication In The Journal Of The South African Institute Of Mining And Metallurgy The following notes have been compiled to assist authors in the preparation of papers for presentation to the Institute and for publication in the Journal.

Jan 1, 1979

By Q. G. Reynolds

The dual-electrode DC arc furnace, an alternative design using an anode and cathode electrode instead of a hearth anode, was studied at small scale using computational modelling methods. Particular attention was paid to the effect of two key design variables, the arc length and the electrode separation, on the furnace behaviour. It was found that reducing the arc length to brush arc conditions was a valid means of overcoming several of the limitations of the dual-electrode design, namely high voltages and arc deflection.

Jan 1, 2012

By R. Meyjes, P. Davies

Keywords: Pyrometallurgy, furnace, smelter, engineering company Metix is a private smelter engineering company wholly owned by its management. Its main lines of business in the ferro-alloy industry being: - turnkey smelter projects (LSTK) - engineering, project, and construction management projects (EPCM) - specialised furnace equipment comprising: ? complete electrode columns, including forged copper pressure rings and contact shoes, as well as fail-safe slipping devices ? water-cooled roofs ? bus-tube systems ? feed systems ? cooling systems ? linings ? off-gas systems ? tap-hole drills & clay guns - furnace power supply systems - ore agglomeration & sinter plants - feasibility studies & due diligence reports - technical consulting for investment banks - project procurement & cost control Metix management experience includes around 130 combined years of contacts and experience in the South African smelter industries. Over 30 furnaces have been built, for processes including FeCr (high, medium, and low carbon), FeSi, FeMn (high and medium carbon), SiMn (ultra low carbon), Si metal, and FeV.

Jan 1, 2006