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By M. Terry Hoch

This paper presents information on low-coal ATRS systems that are now in use. A study was conducted consisting of an in-mine evaluation of ATRS- equipped roof bolters capable of bolting in seams below 42 inches. Machine manufacturers, MSHA personnel, and bolter operators were asked to assist in reviewing the operation of various low- coal ATRS systems. Features of each system are outlined and operational problems and limitations of each are analyzed. Specific applications, such as ATRS-equipped bolters designed for use with auger-type miners, are also examined.

Jan 1, 1988

By M. G. Schuerger

The United States Steel Mining Company, Inc., (USM) Lynch District, operated the No. 37 Mine in the Harlan coal seam, Harlan County, Kentucky, from 19'2 until its sale to Arch of Kentucky in 1984. Overburden depth varied from 400 to 2000 feet and mining height varied from 8 to 12 feet. In 1981, because of deep overburden, high seam height, and previous pillar stability problems, U. S. Steel Research and the Lynch Mining District entered into a joint project to measure longwall pillar stress. Eight gateroad pillars were instrumented with a total of 86 vibrating-wire stressmeters under overburden depths varying from 500 to 1550 feet. Stress-increase measurements were taken during: (1) pillar development, (2) retreat of longwall panel No. 1, and (3) retreat of longwall panel No. 2. Total average pillar stress was approximately three times the pre-mining stress with total stress at an individual meter reading 5.5 times the pre-mining stress. When maximum, measured average pillar stress was compared to pillar strength predicted by several popular pillar design methods, the pillars were found to be stronger than predicted. This paper will summarize the pillar instrumentation program and present the results. Stress distributions, average measured pillar stress, and comparison of measured pillar stress to predicted pillar strength by several design methods will be given.

Jan 1, 1984

By Hideki Shimada

In underground coal mines, grouting method is employed in order to reinforce the floor and to control the movement of groundwater into the roadway. However, the seepage and the reinforcement behavior of the grouting material into the floor are not clearly understood. Therefore, grouting is today normally based on empirical relationships and on the experience of the grouting personnel. To assist grouting projects, it must be acknowledged that many of the flow and the hardening processes occurring during grouting so far defy mathematically analysis. From this point of view. this paper discusses the behavior of grouting material, when it is injected into the roadway floor, by means of 3-D Eulerian-Lagragian seepage analysis. Moreover, the effectiveness of reinforcement grouting on the mechanical properties of slaking-prone mine tunnel floor are studied by means of several laboratory tests. Keywords: Mine tunnel floor, Grout, Seepage, Reinforcement

Jan 1, 2002

By Edward S. Custer

Recent investigations of mine roof falls have demonstrated that roof failures are generally associated with geologic conditions. The roof falls can be predicted by using the techniques of depositional modeling for the coal bed and roof rocks, and by lineament analysis. The ability to predict potential roof failure areas will allow the engineer and mine planner to develop a mine plan to avoid the roof failure areas and thus reduce overall mining costs. The ability to avoid roof failure areas also will permit maximum recovery of the coal resources.

Jan 1, 1981

By Andrew Starkey

Ground anchorage systems in the form of rock bolts are used extensively throughout the world as supporting devices for civil engineering structures such as bridges and tunnels. It is widely recognized that non-destructive testing methods for ground anchorages need to be developed as a high priority [1 ], with only a small proportion of anchorages currently being monitored in service [2]. The condition monitoring of anchorages is a relatively new area of research, with the objective being a wholly automated or semi-automated condition monitoring system capable of repeatable and accurate diagnosis of faults and anchorage post tension levels. The GRANIT tm system developed by the University of Aberdeen is capable of measuring the integrity of ground anchorages and has won two major UK Awards - the National John Logic Baird Award for Innovation in 1997 and a Design Council Millennium Product Award in 1999. The normal procedure with the GRANIT tm system [3,4] is to train a neural network on dynamic response data that has been sampled from an anchorage over a range of post-tension levels. Further data is needed in order to test the neural network. The paper presents neural networks that have been trained on data taken from a number of anchorages on different sites, and the results of the diagnosis of these neural networks on new test data is presented. The results show that the cross-diagnosis of anchorages is possible, where a neural network trained on one anchorage is capable of successfully diagnosing the post-tension level for an anchorage of similar construction, and the high level of accuracy that can be attained with the GRANIT tm technique is shown. The paper also introduces a mathematical model of the GRANIT tm process.

Jan 1, 2001

By Holger Witthaus

The conditions of great mining depth and multi-seam¬longwalling require a special method of rockbolting, It can be described as a control loop which is based on the elements of planning, drivage and measurement. Different planning elements such as the results of the observation of physical models, numerical programmes for calculation of stress-distribution and support success, lab and underground support testing and the knowledge of strata behaviour underground including geotechnical classification are used to get best results. The increasing geotechnical information collected during drivage of roadways are used to estimate and minimise the risks of support-overload. The repeated plan/acutal comparison during the use of roadway and continuously monitoring of support and roadways provided the opportunity of optimising support design during the process of drivage and if necessary in front and after of the longwall face.

Jan 1, 2000

By Ross Seedaman

The specification of roof support needs to consider rock strength, imposed ground stresses, and more importantly the bedding and joint structure of the immediate roof rocks. A database structure has been developed that allows these considerations to be incorporated into modern mine planning software so that better predictions of mining rates can be made. Rock strength is estimated from core and/or geophysical logs (especially the sonic velocity log) and ground stresses are estimated from depth of cover and knowledge of the regional stress field. The database is unique in the way it addresses bedding structure. Only 10 roof lithologies are allowed and these are allocated a numerical value that reflects an increase in the average spacing of bedding partings. These are referred to as 'Geotechnical Ferm Units' (GFU). The locations of all bedding discontinuities logged in the core are entered into the database and referenced to the GFUs. It has been found that, within each GFU, bedding spacing follows a negative exponential distribution and so it is a simple matter to predict the probability of the occurrence of any roof beam thickness. Output from the database can include plans of roof strength, the onset of overstressing, and the statistics of the distribution of beam thickness in the immediate roof.

Jan 1, 2003

By Thomas M. Barczak

A theoretical evaluation of the impact of horizontal load on shield support capacity is made from a static rigid body analysis of the shield structure. Parameters affecting horizontal support resistance are investigated for a typical too-leg shield design. Horizontal forces acting on a roof support element are found to be both roof-generated and shield-generated. The impact of shield-generated horizontal forces on roof strata is also discussed from a theoretical viewpoint in relation to desired ground control. A technique is described whereby horizontal loading of shield supports can be measured underground. Horizontal load measurements from two different longwall faces were found to be significant, ranging from 20-35 pct of measured vertical load.

Jan 1, 1984

By Roy H. Grau

The trend in underground room-and-pillar cod mining is to employ remote-control continuous mining machines to take extended cuts of 40 A or more. Roof fall safety hazards to the mine worker associated with 4ed cutting are not completely de6ned but are known to include removal of the miner operator from the protective canopy, non-compliance with approved cutting depth and CM operator positioning. This report summarizes ground control research performed by the National Institute for Occupational Safety and Health (?-JIOSH) researchers at the Pittsburgh Research Laboratory concerning extended cuts. A combination of statistical analysis and underground investigations have been conducted. Statistical analysis of extended cut use, along with roof fall accidents and fatalities data delineate the extent of the problem in U.S. coal mines. Additionally, an underground study is described where the long-term roof stability of extended cut areas are compared to standard cuts.

Jan 1, 1997

By Collin L. Stewart

A summary of the results of a limited subsidence monitoring program at Cyprus Amax Coal Company's Shoshone Mine No. 1 in the Hanna Basin of south central Wyoming is presented. The monitoring program was designed to meet regulatory requirements for confirmation of subsidence predictions made in the mining permit. The longwall panels were 380 ft to 600-ft wide. Mining heights varied from 11 ft to 13.5 ft. Gate road development included three-entry and two-entry head and tail gates. Overburden depth varied from 150 to 945 ft. The coal seam and overburden dip at approximately 11 degrees. The overburden is very low to low strength mudstone and carbonaceous shale with low to moderate strength, silty sandstone interbeds. Panel W/h ratios varied from subcritical to supercritical. Smax was 0.9 of the mining height. The subsidence ratio was about 0.6 for subcritical width. The draw angle on the up-dip side averaged 20 deg. The draw angle on the down-dip side averaged 12 deg.

Jan 1, 1995

By Khaled Morsy

In this paper a new method to evaluate the stability of yield pillars was introduced. The evaluation of yield pillar stability was conducted in three steps: (1) Estimation of pillar loading - numerical modeling is a good tool to estimate the pillar loading for most of the geological, geometrical and mining conditions. In this study. finite element technique was used to estimate the state of stress, strain, elastic strain energy and plastic energy, etc. at every point within the pillar. (2) Defining the yield pillar loading zones¬. The proposed method considered the non-uniform stress distribution of yield pillars by dividing the area of the yield pillar into three loading zones, namely core, transition and rib zones. (3) Estimation of stability indicators - an appropriate stability measure was proposed for each loading zone. such as; Core Stability Factor. CSF, Pillar Bump Index, PBI and Rib Instability Index. RIF. A case study of successful and unsuccessful yield pillar application was used to assess the applicability of the proposed method.

Jan 1, 2003

By M. O. Serbousek

In 1975 the Bureau of Mines Spokane Research Center began a series of laboratory and field tests to investigate the feasibility of developing a substitute for the organic chemicals used in resin roof-bolting systems. An inorganic system, comprised of calcinated gypsum, an accelerator, and microcapsules of water was developed and patented by the Bureau in 1977. The system has several advantages including economics, non- toxicity, nonallergenic, inflammability, and is not based on petroleum products. Two roof-bolting systems utilizing inorganic cements are under development at the Spokane Research Center--a cartridge system, using the microcapsules of water and accelerator, and a slurry system, using a mix-inject method which combines dry powder cement with water for simultaneous injection into a predrilled roof-bolt hole. Several underground field tests have been conducted in eastern coal mines. Test results indicate that inorganic cartridge systems are adequately supporting mine roof in several test sections. Economic potential for the bolt systems appears favorable.

Jan 1, 1981

By Quanzhong Gu

Stability of a pre-exnacted recovery room plays a vital role when longwall face approaches and during a longwall face move. In an attempt to extend the application of pumpable cribs into recovery room support and to limit roof bolt installation when a longwall face approaches the recovery room, yieldable and cuttable pumpable cribs (YCPC) were employed in the recovery room at the northern West Virginia mine. The YCPC consists of two layers of materials with different strengths. This allows considerable deformation from the floor and/or roof by sacrificing the soft layer while maintaining relatively high load capacity under mining¬induced front abutment loads. The thickness and stiffness of the soft layer, installation and quality control are the key factors when using the Yieldable and Cuttable Pumpable Crib to stabilize longwall recovery room- Underground observation and monitoring results show that the Yieldable and Cuttable Pumpable Crib is a viable solution to insure stability of the recovery room and can save at least two days for a longwall face move at the mine.

Jan 1, 2004

By Dennis R. Dolinar

The U.S. Bureau of Mines has modeled yield pillars to determine the effects of reinforcement techniques on pillar performance. Model pillars with width-to-height (w/h) ratios ranging from one to four were reinforced using advanced lateral support systems. To evaluate reinforcement and pillar performance, the model pillars were strained up to 18.6 pct in compression. The results show that the reinforcement had a significant effect on the postfailure characteristics of the pillar but had only a small effect on it's maximum failure strength. Pillar residual strengths increased up to 10 times, while the energy capacity increased by a factor of three depending on the reinforcement method. At maximum deformation, the residual strengths of several types of reinforced specimens exceeded the maximum compressive strength up to 2.5 times and resulted in an increasing positive postfailure stiffness. Test results, data analysis, and application of the results to underground mining are discussed.

Jan 1, 1993

By Tom Denton

The bolt design criteria, since it was first published by Dr. John Stankus (Stankus, 1997), has been recognized as an important tool in ground control design. This concept is based on the Optimum Beam Building Effect (OBE), which is defined as the roof beam that has no separation above or within the bolted range and having the shortest bolt possible. This paper will present an application of this concept at the American Coal Company. Galatia mine. This mine previously used a 6' and 7' length bolt. However, since seam thickness has gotten smaller in the Southern area of the nine, a two-piece bolt is required. A two-piece bolt increases ground control costs and delays production. Therefore, a one-piece, shorter bolt, if feasible, can reduce costs and expedite development. In this analysis, Computer modeling is first conducted to determine bolt length and installed load. Second, a special bolt is developed, that can achieve the proper installed load as determined by the computer modeling. Third, underground bolt pull and load cell tests were conducted to evaluate bolt performance. Finally, an underground "bench" test was conducted. The test results have shown that entry convergence in the short bolt (5) test area is less than the 6' bolt area. Overall roof condition in the test area was as good as the 6' bolt area. Based on this analysis, the mine has converted to a shorter bolt in the low seam area and it is working well.

Jan 1, 2000

By John C. Stankus

In this paper, an innovative concept in longwall tailgate support is discussed. This new concept utilizes a new high capacity roof truss system in lieu of conventional wooden crib block. The first field test was conducted at Bailey Mine and was very successful. Similar tests have been installed in other mines and seams. An extensive instrumentation plan was designed and implemented in the truss test area. The test data has shown that the dynamic roof truss system effectively controls the various abutment pressures caused by longwall mining thus maintaining a stable tailgate entry.

Jan 1, 1994

By Hamid Maleki

A novel ground control program has been developed at Plateau Mining Company through five years of geotechnical investigations. The study was initiated to determine the causes for roof stability problems and to develop alternative support and monitoring systems for increased safety and productivity. From systematic roof fall observations, extensive geologic mapping, roof drilling and monitoring ground movements along gate entries of four longwall panels, a sand- stone channel system was detected and shown to impact roof stability. In particular, underlying mudstones up to seven feet thick experienced instability due to differential compaction and load transfer from the gob. Roof bolter operators were trained to report roof lithology for mapping channel positions into the roof and for selective use of longer bolts. This boosted operator morale, and improved ground conditions. Monitoring rates of roof movement is used in these areas for detection of instability and for application of secondary support: This has significantly increased safety and productivity.

Jan 1, 1987

By H. Maleki

Gob pressure measurements were made in a Western U. S. coal mine as part of a long-term program to evaluate cave progress and to determine the influence of geological discontinuities on caving conditions, load transfer, and resulting instabilities. Gloetzl cells were selected for the measurements due to their simple, robust construction and a history of being able to monitor pressures in a broken medium. A methodology was developed for the successful installation and protection of the cells and hydraulic lines in the gob as the face retreated. The measurement indicated a cave progress controlled by the frequency of, major faults. The pressure-mining progress profile was compared to those observed in other parts of the world. It was concluded that the significant differences in profiles was caused by the thick-bedded strata, the existence of high lateral stresses and the spacing between faults. Recommendations are given for future applications of Gloetzl cells for gob pressure measurements.

Jan 1, 1984

By M. Guana

Island Creek Corporation is predominately an underground mine operator deploying room-and-pillar and retreat longwall mining methods for extracting coal. Wide variations are encountered in overburden depth, stratigraphy, and insitu stress fields. This requires major adjustments in mine design among mines and occasionally within a mine. Simple rock mechanics principles are utilized in mine design to optimize safety and productivity. Physical observations and micro deformation monitoring of roadways are the primary techniques employed. Pillars and artificial support systems are the primary design elements modified. The specific case histories reviewed in this paper include narrow panels with high extraction for conventionally mined rooms, pillar sizing for longwall gate entries at great depths, and bolt type selection for difficult ground conditions.

Jan 1, 1988

By J. K. Owens

As part of a larger research effort focused on ground control, the U.S. Bureau of Mines is currently evaluating the effectiveness of using stereological analysis for characterizing mine roof strata. Input for a stereological analysis of a rock mass is best obtained by scanning (imaging) the walls of clean drill holes using a video-imaging borescope or other video device. Two classes of features are being investigated: (1) Lithologic types that comprise the overall rock mass and (2) structural discontinuities (e.g., joints, foliation, bedding planes) within a given lithologic unit. In the former, the volume fraction of a given Lithologic unit in relation to the entire rock mass can be estimated. In the latter, the mean intercept length between adjacent structures and surface area density of the geologic structures can be estimated. Examples of sampling procedures and subsequent computations are presented for several situations using information collected from drill holes in roofs of underground mines. One such example is based on the trace of a cycloid curve used as a stereological sampling path on the cylindrical wall of a drill hole. Stereological measures, such as intercept length, volume fraction, and surface area density, are explained in the context of rock mass characterization.

Jan 1, 1994