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E. E. BACH, Ellsworth, Pa.-A personal interview with a man is one factor in reducing labor turnover; his working conditions is another, while the conditions under which lie brings up his family is still another; all have much to do with the reduction of labor turnover. A man well placed, happy in his work and happy in his home, will stay put and incidentally decrease the labor turnover in any industry. C. R. HOOK, Middletown, Ohio.-I am so deeply and sincerely interested in the employment problem, that it is very difficult for me, once I get started, to know when to, stop. In the first place, I want you to understand that I realize that what may be a possible accomplishment in the plant with which I happen to be connected, may not be possible of accomplishment in the same way in your plant. Our problems might be quite different; our location might be quite different, and therefore our employment problem would be very much affected by the community conditions. Two of our plants happen to be located in a town of about

Jan 4, 1918

By P. F. Mataich

When the subject of plant computers is brought up most people visualize the computer's con- trolling the entire plant with very little operator intervention. Actually, this picture is true today in only a limited number of cases and will certainly not be true in the minerals industries for many years to come. There are several ways in which a plant computer can significantly contribute to improving plant operation and closed loop control is only one of these. First of all, for good plant control, two basic requirements must be met. First, the operator must get good information feedback from the process and then he must know what action to take in response to this information. Control information can be obtained through instruments, laboratory analyses, or through simple visual observation. If it is timely and accurate and the operator knows how to use it, then we have the makings of a good plant control system. The computer can be of help in both these areas by getting good data back to the operator and in helping to develop a good control scheme for the plant.

Jan 12, 1966

By J. M. Bugbee

THE engineer and the conservationist agree that effective water drive is the desirable reservoir production mechanism. Water drive may result either from the expansion of edge water, the reservoir water bordering an oil pool, or from the artesian flow of edge water from the outcrop. Thus, the extent of the reservoir has an important bearing upon both the rate and the ultimate quantity of water influx to an oil pool. Lens-type reservoirs are generally recognizable, but the complete structure of the more important domal types, having possible limitations from crestal and synclinal faulting, is not well understood. The delineation from cores, electrical logs and exploitation phenomena of the crestal portions of reservoirs is increasingly exact. This paper suggests that inference from these factual pictures, combined with the scattered well and geophysical data of the synclines and with consideration of the dynamics of structural formation, may be applied to solving the complete geologic structure. Since faulting on the domes and in the synclines may effectively seal and thus limit the size of a reservoir and bar additional water influx, consideration of geologic structure and its possible effects is essential to complete analysis and prediction of reservoir performance.

Jan 1, 1942

By S. P. Barber, G. W. Cutting, V. Alesse, M. Ciriachi

Just what is happening in the preparation and mineral separation stages are questions frequently asked about most processing plants. It is unusual to find the answers readily available in the operating metallurgical data. Knowledge is nominally available from metallurgical balances about the head ore grade, grade and recovery of the concentrates, and the plant tailings. However, the mechanisms which control grade recovery and losses are seldom monitored in such a way as to permit specific analysis: Thus, when questions about the effectiveness of the process are asked, the answers are based frequently upon intuitive professional judgments and local expertise. Detailed investigations of process functions are extensive in terms of manpower, time, and interference with production. An investigation method in which process operating conditions could be provided in a cost effective manner would assist in local process assessment and control. Such a collection of process operating data is defined as a process audit and the development of the necessary techniques forms the subject of this paper. A typical application to a lead-zinc concentrator highlights both the manner of implementing a process and the plant data made available for local use.

Jan 1, 1980

By J. Koskinen, P. Vanninen, T. Leskinen, A. Leppala

Continuous and accurate analysis of slurries has become a critical requirement in mineral processing. With on-stream assay data, automation procedures can be employed to obtain higher recovery and improved control of production. The Courier system was developed by Outokumpu Oy, taking advantage of mineral processing know-how, to provide means for achieving these objectives in the company's ore concentrator operations. It became evident, based on early experience with on-stream analysis, that the Courier should be a complete system to fulfill all functions of the analysis operation. The system includes equipment and techniques for primary sampling, sample preparation for assaying, and processing of data for final assay results. In addition, the on-line X-ray spectrometer unit was developed specifically for industrial use, incorporating a number of technical advances. A new system for converting spectrometric data to assays is based on a physical model programmed on a digital computer. The Courier system is furnished on a turn-key installation basis incorporating all elements needed for operation including calibration. The experience to date with the Courier system at the Pyhäsalmi concentrator is summarized. Reference is also made to recent results with installations at the Outokumpu and Vihanti concentrators.

Jan 1, 1972

By D. C. Jones

The term "coal-mine mechanization" is definable in several ways. In its general application it can mean the use of machines instead of manpower in each of the various mining activities necessary for the production of coal—so that under this definition a mine that uses mechanical coal cutters could be classed as a mechanized mine. Common usage, however, insists that a mechanized mine is one in which machines are used for the entire process of mining or extraction and transportation of the coal. For the purpose of this paper, then, the second definition of "coal-mine mechanization" will be used, and practices employed in mines where the greater part of the production is obtained through the use of mechanical loaders and conveyors will form the basis for this discussion. Physical Contact Hazards If we were to group all the hazards that accompany the use of mechanized equipment in a mine, the predominant class would be that which, for want of a better name, might be termed the "physical contact" hazards; that is, all the sources of danger that lead to accidents through physical contact of workmen with machines. A survey of accidents in a group of mechanized mines indicated that this class of hazards may be responsible for more than half the number of accidents in mechanized mining. For example, of 21 mining-machine accidents at one mine, 14 were of the physical contact type; of 14 loading-machine accidents at the same mine, 8 were the result of physical contact. Certain of these hazards are controllable through the use of guards— a guard over the cutting-machine bits when the machine is being trammed from place to place, or a chain or some similar locking device around the cutter chain, so that an accidental blow or push against the bit control will not cause the cutter chain to move. Other hazards, such as the possibility of a loader operator having his foot crushed by a crawler tread, or a brakeman being hit by a loader boom swung too far to one side while a car is being loaded, might be subject to control through the use of guard devices, but the reduction or elimination of all physical contact hazards by such methods does not appear feasible. Every accident of the physical contact type should he investigated to discover whether guards could have prevented it, but often the only way in which to combat these hazards will be through the awakened consciousness of each workman as to the danger that exists if he indulges in unsafe practices. A good approach to control of accidents in any mine is the establishment of a set of safety rules or operating rules. The intent of such rules is to provide guides far the workmen to follow in the operation of equipment. Frequently the workmen have no regard for such rules, and observance is obtained only through compulsion on the part of management. An interesting development in connection with-the formation of safety rules occurred during a training program for employees in the

Jan 1, 1947

By D. C. Jones

THE term "coal-mine mechanization" is definable in several ways. In its general application it can mean the use of machines instead of manpower in each of the various mining activities necessary for the produc¬tion of coal-so that under this definition a mine that uses mechanical coal cutters could be classed as a mechanized mine. Common usage, however, insists that a mechanized mine is one in which machines are used for the entire process of mining or extraction and transportation of the coal. For the purpose of this paper, then, the second definition of "coal-mine mecha¬nization" will be used, and practices employed in mines where the greater part of the production is obtained through the use of mechanical loaders and conveyors will form the basis for this discussion. PHYSICAL CONTACT HAZARDS If we were to group all the hazards that accompany the use of mechanized equipment in a mine, the predominant class would be that which, for want of a better name, might be termed the "physical contact" hazards; that is, all the sources of danger that lead to accidents through physical contact of workmen with ma¬chines. A survey of accidents in a group of mechanized mines indicated that this class of hazards may be responsible for more than half the number of accidents in mechanized mining. For example, of 21 mining-machine accidents at one mine, 14 were of the physical contact type of 14 loading-machine accidents at the same mine, 8 were the result of physical contact. Certain of these hazards an controllable through the use of guards-¬a guard over the cutting-machine bits whet the machine is being trammed from place to place, or a chain or some similar locking device around the cutter chain, so that an accidental blow or push against the bit control will not cause the cutter chair to move. Other hazards, such as the possibility of. a loader operator having hi foot crushed by a crawler tread, or , brakeman being hit by a loader boon swung too far to one side while a car is being loaded, might be subject to control through the use of guard devices, but the reduction or elimination of all physical contact hazards by such methods doe: not appear feasible. Every accident of the physical contact type should be investigated to discover whether guards could have prevented it, but often the only way in which to combat these hazards will be through the awakened consciousness of each workman as to the danger that exists if he indulges in unsafe practices. A good approach to control of accident: in any mine is the establishment of a set o: safety rules or operating rules. The intent of such rules is to provide guides for the workmen to follow in the operation of equipment. Frequently the workmen have no regard for such rules, and observance is obtained only through compulsion or the part of management. An interesting development in connection with the formation of safety rules occurred during a training program for employees in the

Jan 1, 1946

By D. C. Jones

The term "coal-mine mechanization" is definable in several ways. In its general application it can mean the use of machines instead of manpower in each of the various mining activities necessary for the production of coal—so that under this definition a mine that uses mechanical coal cutters could be classed as a mechanized mine. Common usage, however, insists that a mechanized mine is one in which machines are used for the entire process of mining or extraction and transportation of the coal. For the purpose of this paper, then, the second definition of "coal-mine mechanization" will be used, and practices employed in mines where the greater part of the production is obtained through the use of mechanical loaders and conveyors will form the basis for this discussion. Physical Contact Hazards If we were to group all the hazards that accompany the use of mechanized equipment in a mine, the predominant class would be that which, for want of a better name, might be termed the "physical contact" hazards; that is, all the sources of danger that lead to accidents through physical contact of workmen with machines. A survey of accidents in a group of mechanized mines indicated that this class of hazards may be responsible for more than half the number of accidents in mechanized mining. For example, of 21 mining-machine accidents at one mine, 14 were of the physical contact type; of 14 loading-machine accidents at the same mine, 8 were the result of physical contact. Certain of these hazards are controllable through the use of guards— a guard over the cutting-machine bits when the machine is being trammed from place to place, or a chain or some similar locking device around the cutter chain, so that an accidental blow or push against the bit control will not cause the cutter chain to move. Other hazards, such as the possibility of a loader operator having his foot crushed by a crawler tread, or a brakeman being hit by a loader boom swung too far to one side while a car is being loaded, might be subject to control through the use of guard devices, but the reduction or elimination of all physical contact hazards by such methods does not appear feasible. Every accident of the physical contact type should he investigated to discover whether guards could have prevented it, but often the only way in which to combat these hazards will be through the awakened consciousness of each workman as to the danger that exists if he indulges in unsafe practices. A good approach to control of accidents in any mine is the establishment of a set of safety rules or operating rules. The intent of such rules is to provide guides far the workmen to follow in the operation of equipment. Frequently the workmen have no regard for such rules, and observance is obtained only through compulsion on the part of management. An interesting development in connection with-the formation of safety rules occurred during a training program for employees in the

Jan 1, 1947

ARTHUR L. PEARSE, London, Eng. (written discussion*).-In the last paragraph Professor Baskerville correctly sums up an important position. The paper was probably written some months ago, as is indicated; if it were written today he would have further emphasized these conclusions. The oil-shale is a great industry, has been for many

Jan 12, 1919

By A. W. Asman

An analysis is made of three different types of section production units that represent the manner in which most of the nation's bituminous coal is produced. The general delays and production characteristics of these sections are presented along with a method for evaluating section performance based on actual and theoretical production characteristics.

Jan 9, 1951

By R. N. Bhattacharyya

In recent years, increased attention is being paid to the application of oil-agglomeration technique for (a) improved recovery of low- ash clean coal, (b) effective beneficiation of low-grade coking coals and (c) removal of pyrite sulphur from high-sulphur coals. In this technique, which has been proved to be more effective than convention- al froth-flotation, advantage is taken of the oleo-philic nature of finely ground coal to separate it under controlled conditions from the associated minerals which are hydrophilic in nature. Unlike froth- flotation, no aeration is needed in the process and the concentrates which are obtained in the form of agglomerates or micro-pellets have easier dewatering characteristics. Optimization of operating variables in treating individual raw feed is a pre-requisite for the successful application of this process. A 10 gram batch unit was employed in the present test series. This paper presents - results from these investigations on such operating variables as (i) size of coal, (ii) amount of oil used, (iii) time of stirring, (iv) rate of stirring, (v) solid content in slurry and (vi) effect of conditioning.

Jan 1, 1977

By Paul L. Cloke, S. R. Titley

Paul L. Cloke (Assistant Professor, Dept. of Geology and Mineralogy, The University of Michigan, Ann Arbor, Mich.) - On examination of the paper by S. R. Titley it appears that several errors have been made, many of them of a fundamental nature. It is the intent of this discussion to point out these mistakes, and, insofar as possible with the data at hand, to correct them. EXPERIMENTAL WORK Ferrimolybdite-Limonite-Water: The results of the experiments described are very difficult to interpret; nevertheless, a correct interpretation is essential as is pointed out subsequently. The difficulties become apparent when reasons are sought for the continuing change of pH after conversion of ferrimolybdite to ferric hydroxide and for the change of pH when -stirring is stopped after a steady value has been reached. In seeking an explanation of this experiment it seemed to this writer that the (temporarily) steady pH values might be due to kinetic rather than equilibrium effects. In this view the steady pH on stirring might be explained as a balance of several reactions proceeding simultaneously. The first of these would be the slow solution of ferrimolybdite,

Jan 1, 1964

By R. W. Raymond

Most of US, in this hurrying age, take little pains to preserve such records of our doings as will make the work of' our biographers easy. Now and then there is an exception, and Dr. Trippel was one. Methodical in all his habits, he kept diaries and journals comprising his own personal experiences, the details and results of his numerous scientific investigations, and his impressions concerning men and events; and also copies of all his technical essays, published by various societies or periodicals. It is a striking instance of " the irony of fate," that these carefully-preserved materials, which would now have a real historical, as well as biographical value, were totally destroyed by an accidental fire a few years ago. In addition to my own recollections of an acquaintance covering more than thirty years, I am indebted, for the fads upon which this sketch is based, chiefly to Mr. Engene J. Trippel, a son of the deceased, and now Register of the United States Land Office at Tucson, Arizona. Mr. Trippel, however, frankly confesses that his own knowledge of his father's work is, in the absence of written records, imperfect.

Jan 1, 1898

By Arthur Knapp

The economics of fuel oil must be considered in two aspects; viz., fuel oil as one of a number of competitive fuels and fuel oil as a refined product of petroleum. "Fuel oil" is usually defined as that product of petroleum which is used in furnaces for the generation of heat by simple combustion. It is true that any product of petroleum used in an internal combustion engine is essentially a fuel oil, but such oils are not included in the class known as "fuel oil." Fuel Oil as One of Several Fuels For a number of years, the petroleum industry has believed that the petroleum reserves were very limited and that petroleum products would begin to become scarce within a few years. The industry has believed that there would be a gradual but continual rise in prices as a result of this impending scarcity. The industry, therefore, has informed the users of fuel oil thai., once they were eliminated by price, they were eliminated for all time. The petroleum industry believed and made the consumer believe that there would never be any appreciable recession in price which would make it

Jan 1, 1928

By J. Goldfield

Asbestos fiber, before it can be used commercially, is separated from the rock in which it is naturally found. Johns-Manville Corp. is currently constructing a 12-story fiber mill, of which the first half is completed and in operation. The mill will be the largest in the world, producing about 30 pct of the world's fiber. It was engineered and constructed by a cooperative effort of the engineers of the Canadian Johns-Manville Fibre Div. and the general plant engineering dept. Detailed design work on all phases of the job was done by Surveyer, Ninniger & Chenevert of Montreal. A series of crushing, screening, air aspirating and air separating processes will separate the fiber from 10 tons of rock per min. But to process this amount of ore about 90 tons of air per min will be handled in the aspirating and dust-collecting systems. To express this in more common units, 2.5 million cfm of air will be required. All this air will pass through a bag-type continuous automatic filter and will be expelled to atmosphere in summer or returned to the mill for heating during the winter months.

Nov 1, 1955

Beyond the industrial suburbs of Melbourne to the southeast are brown coal deposits just under the fertile soil of the Latrobe Valley. These deposits rank as one of the wonders of the world. The manner in which this resource is put to use is one of the great engineering accomplishments of our time and also a prime example of Australian elan. The brown coal, with over 60% water content, occurs in beds from 200 to 400 ft thick, under 50 ft of cover. Fifty thousand tons of coal per day move in a nearly continuous stream from mining face to boilers. The power plants supply two thirds of the State of Victoria's requirements, about 800 megawatts. Surge capacity between mine and power plant is sufficient for 12 hr steaming time! Victorian brown coals have been known since the middle of the 19th century. However, it took a strike of bituminous coal miners in 1915 to bring brown coal permanently into the picture as a fuel for power generation. In Australia, power generation is a State function. The great development of brown coals has been under the State Electricity Commission of Victoria.

Jan 10, 1964

By Kenneth E. Mathews, Ross D. Hammett, S. Byron Stewart

Theoretical models have been important throughout the history of engineering as a means of understanding past experiences and predicting future performance. Most modelling involves assumptions and a degree of idealization, and it is shown that it is important that the effects of these be recognized when making use of models. One of the principal concerns in underground mining is the effect of the excavations on the states of stress in the rock adjacent to these excavations. As mining proceeds to depth, stress concentrations may be sufficiently high to cause inelastic behaviour of the rock and yielding along joint surfaces. At this stage, attention must be given to the sequencing of the mining process to ensure that the ground control techniques applied are optimized. Increasing use is being made of computer modelling techniques to assist with design. Three case studies are presented to illustrate the application of computer models in mine planning and ground control. In all cases, the data available for design was limited, but the mines were fully developed and openings could be inspected. The mining methods studied are cut and fill stoping, room and pillar stoping, and longhole stoping.

Jan 1, 1983

By Joseph G. Mravec

ALL manufacturers of high-quality steel are conscious of the detrimental effects of nonmetallic inclusions in steel. Entrapped refractory inclusions are particularly troublesome when encountered during machining operations. Modern cutters used for machining such parts as gears and pinions arc costly tools, which are readily nicked and damaged by hard inclusions. A single hard inclusion can so nick and damage a delicate finishing tool as to necessitate its regrinding. Frequent exposure of hard inclusions during machining, therefore, decreases cutter life, lowers production, and increases rejections of defective parts. The importance of cleanliness of the steel, therefore, is obvious and the production of the cleanest possible steel is a continual challenge to the steelmaker. Inclusions in steel may be classified in two general groups: (i) deoxidation-type inclusions, and (2) refractory-type inclusions. The latter consist of entrapped material eroded from the refractories used in melting and conveying of the steel from the melting furnace to the ingot molds. It is the purpose of this paper to dwell mainly on steel cleanliness as it is affected by various refractories used in the melting furnaces, the ladles, and the ingot molds.

Jan 1, 1947

By Henry Louis

The object of the present paper is to describe a primitive method of gold-extraction, practiced by a small colony of Chinese in the district of Tomoh, one of the Siamese-Malayan States. This district has been worked for gold about 150 years, but has been only twice or thrice visited by Europeans, who are looked upon with a good deal of jealousy by the miners. The gold-district, covering not more than 10 square miles, is situated about Lat. 5' 47l N. and Long. -101' 39 E., on the headwaters of the river Teluban. It is a very mountainous region, lying on the northern flanks of the great range that forms the watershed between the rivers Patani, Kelantan, Teluban, etc., on the north and Perak on the south. The gold occurs in narrow veins and leaders of quartz, intersect- ' ing and intercalated among irregularly upheaved and contorted, highly metamorphosed, micaceous and chloritic schists. These veins vary between 3 inches and 3 feet in thickness, and are sometimes very rich. The geology of this region is thus very similar to that characterizing gold-regions all over the world; if must, however, be.

Jan 1, 1892

By R. R. Spencer, C. A. Campbell, R. J. Marcotte, A. S. Kromer, P. H. Ostlender

Calumet Div. of Calumet & Hecla Inc. is engaged primarily in mining, milling, and smelting the native copper ores of northern Michigan. The copper occurs in fragmental tops of lava flows and in certain interbedded felsitic conglomerates of Pre- Cambrian age. The most famous native copper ore- body in world history is the Calumet conglomerate, which outcrops between the villages of Calumet and Laurium for a distance of about 2 miles. The Osceola lode parallels the conglomerate lode and is mineralized for about 3 miles. Horizontal distance between the two is 750 ft. In 1932 the price of copper dropped to 54 per lb. Coupled with the high cost of obtaining copper from extreme depths, this low price made the venture un- profitable, and the mining unit was abandoned. After the shaft pillar copper was removed from several of the conglomerate shafts in a retreating operation, the mine was allowed to fill with water. In post-depression years, when the price of copper stabilized at about 12¢, Calumet Div. found it profitable to operate its remaining mines on other lodes, as well as its tailings reclamation plants.

Apr 1, 1956