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By Alexander Ciccone, John H. Gill

Jet grouting is a highly versatile ground modification technique that can offer significant commercial and technical advantages over traditional concrete pit underpinning applications. Despite these advantages, jet grouting remains an underutilized technique in the construction industry due to its perceived complexity, cost, and risk. When performed thoughtfully, underpinning by jet grouting offers significant safety and schedule advantages over traditional underpinning approaches. The New England construction market has seen a recent acceptance in the use of jet grout underpinning on congested project sites across a variety of subsurface conditions. The reduction of the cement batch plant footprint due to equipment advances has allowed the use of this technique in urban sites where its use would be previously infeasible. Furthermore, jet grout underpinning has been utilized for support of historic and sensitive structures with generally lower tolerance to settlement than is typically feasible with conventional pit underpinning. Robust, real-time geotechnical instrumentation monitoring systems have helped reduce the uncertainty and further expand the feasibility of jet grout underpinning applications. When properly designed and constructed by qualified and experienced jet grouting contractors, the flexibility of soilcrete for design and construction may be utilized to overcome the many inherent challenges which complicate underpinning and earth retention systems. INTRODUCTION The construction of buildings and infrastructure in our increasingly dense urban spaces often requires excavations below the elevation of existing structures immediately adjacent to the proposed work. Where a proposed excavation system encroaches into an existing structure’s zone of influence, additional measures, such as the construction of an underpinning or excavation support system, are required to safely excavate and minimize the impacts on the adjacent structures. Jet grouting is one method of underpinning that offers significant commercial and technical advantages over many other techniques. Though it was first used to the United States in the 1980s and has grown in popularity elsewhere, jet grout underpinning remains underutilized domestically due to its perceived cost and risk premium. Jet grouting has significant technical advantages over other underpinning methods due to its applicability in a wide range of soil types and its flexibility of design and installation. The jet grouting process is capable of limiting the movement of foundations during construction and excavation to lower thresholds than most traditional underpinning methods (Droof, Furth, & Scarborough, 1995). Its use for underpinning historic and sensitive structures with lower settlement criteria provides additional evidence to its technical utility. Through thoughtful design, adequate planning, and experienced installation, jet grouting can be an appropriate underpinning solution that can provide significant cost and schedule savings.

Jan 1, 2019

By Brian Wilson, John Scholte, Megan Atkinson

"In November 2004, the residents of the City of Nanaimo, B.C., Canada voted to approve a new conference centre as the centrepiece of a proposed revitalization project for the city’s historic downtown core. The proposal goal was to replace a cluster of derelict buildings with a dynamic and modern complex that would connect existing city facilities to a new conference facility, the Vancouver Island Conference Centre (VICC). The conference centre is expected to create 150 full-time jobs, attract visitors/ delegates from across North America and generate new economic opportunities for local businesses.However, the proposed site posed a number of geotechnical and geoenvironmental challenges. As is often the case with coastal cities, historic growth of the Nanaimo downtown and harbour area was achieved through reclamation of former waterfront areas and inlets. These areas were often infilled with random fills and even wastes, leaving a legacy of variable density heterogeneous fills contaminated with a variety of pollutants. Preliminary assessment of the site indicated a high likelihood of a requirement for deep foundations, a high risk of liquefaction in the event of an earthquake and the presence of both soil and groundwater contamination. Construction would be further complicated by the requirement for two levels of basement parking and the proximity of adjacent buildings and major roadways to the work area.With a limited budget (fixed by the referendum) and timeframe, the city needed a cost-effective solution to proceed with construction. A number of options were considered, but an innovative design using leading-edge Cutter Soil Mixer (CSM) technology best met the geotechnical and budgetary requirements of the site. The CSM approach also addressed the environmental concerns of contaminated soils and groundwater. Golder Associates Innovative Applications (GAIA) Inc., in association with the designers of their parent company Golder Associates Ltd. (Golder), proposed the CSM technology — at the time the first North American application."

Jan 1, 2008

By Hitendrabhai S. Dewangan, Dr. Aashish A. Mehta

Pile foundation is widely used in construction of marine structures. In offshore & marine piling work, drilling/boring supporting fluid is used to stabilize the borehole (excavation) prior to tremie concrete. The poly-fluid is a synthetic drilling granular polymer characterized by high molecular weight.it is mainly used for the preparation of stabilizing and lubrication mud in drilling of deep foundations. Disposal of polymers after using it into the sea, pollutant the sea environment, which may be harmful for living organisms inside sea. To reduce the pollution in offshore/Onshore, it is essential to take the precautions during flushing operation with proper recycled, reused & it’s Disposal. To provide economic and environmental solutions, used slurry was treated with addition dose of fresh material/polymers. The amount of fresh materials/ Polymer to be added can be decided based on (viscosity, density and pH value) test results. Finally, initiate water flow and air agitation as required. Run the tests on the re generated slurry before transferring to storage tank. Also, after storage, polymers will be reused for next operation. Moreover, mud wastage coming from borehole will also be disposed at suitable dumping places.

Sep 1, 2022

By Craig H. Olson

"A new ship dock at a Philadelphia area refinery will be capable of docking the largest tanker to travel the Delaware River, the Stena V-MAX, which will induce significant lateral loads. The loads at the dock, a system of mooring dolphins and platforms, will be resisted by over 150 pipe piles, including some 20- and 30-in diameter, reinforced, concrete-filled pipe piles and H-piles. Construction included driving the pipe piles to the required ultimate capacity, flushing the pipe pile casing clean of overburden materials, followed by drilling rock sockets into the underlying Wissahickon Formation. The Wissahickon Formation is a complex subsurface that includes variations in depth to bedrock, rock quality, degree of weathering and the presence of very hard quartzite lenses or inclusions. Because of the problematic subsurface, the designers and client requested extensive pile dynamic analysis (PDA) testing by TRC Engineers (TRC).Before beginning, the contractor requested that TRC perform the WEAP (wave equation analysis program) to evaluate the proposed hammer (APE D30-32 open-end diesel) to drive the piles into the proposed bearing strata while maintaining allowable compression stress levels. The WEAP provided a prediction of blow counts and stresses for various ultimate capacities, and showed that for the HP14x89 piles with a required ultimate capacity of 480 kips, a blow count of at least four blows per in at a stroke of 8.0 ft was necessary.New Approachway RampThe PDA testing began at the new dock approachway ramp, parallel to the existing one. The new structure is a 300-ft-long by 21- ft-wide concrete deck supported on seven bents; each has two 24- ft-diameter steel open-ended pipe piles. Every pipe received an HP 14 x 89 x 80-ft pile that was later driven beyond the pipe pile tip to create a composite pile. The pipe piles were later cleaned of overburden materials and finally filled with concrete and rebar. At each bent, a cap was installed on top of each pair of pipe piles, and then a prefabricated concrete deck was added."

Jan 1, 2008

By Craig H. Olson

"Anew ship dock at a Philadelphia area refinery will be capable of docking the largest tanker to travel the Delaware River, the Stena V-MAX, which will induce significant lateral loads. The loads at the dock, a system of mooring dolphins and platforms, will be resisted by over 150 pipe piles, including some 20- and 30-in diameter, reinforced, concrete-filled pipe piles and H-piles. Construction included driving the pipe piles to the required ultimate capacity, flushing the pipe pile casing clean of overburden materials, followed by drilling rock sockets into the underlying Wissahickon Formation. The Wissahickon Formation is a complex subsurface that includes variations in depth to bedrock, rock quality, degree of weathering and the presence of very hard quartzite lenses or inclusions. Because of the problematic subsurface, the designers and client requested extensive pile dynamic analysis (PDA) testing by TRC Engineers (TRC).Before beginning, the contractor requested that TRC perform the WEAP (wave equation analysis program) to evaluate the proposed hammer (APE D30-32 open-end diesel) to drive the piles into the proposed bearing strata while maintaining allowable compression stress levels. The WEAP provided a prediction of blow counts and stresses for various ultimate capacities, and showed that for the HP14x89 piles with a required ultimate capacity of 480 kips, a blow count of at least four blows per in at a stroke of 8.0 ft was necessary. New Approachway RampThe PDA testing began at the new dock approach way ramp, parallel to the existing one. The new structure is a 300-ft-long by 21- ft-wide concrete deck supported on seven bents; each has two 24- ft-diameter steel open-ended pipe piles. Every pipe received an HP 14 x 89 x 80-ft pile that was later driven beyond the pipe pile tip to create a composite pile. The pipe piles were later cleaned of overburden materials and finally filled with concrete and rebar. At each bent, a cap was installed on top of each pair of pipe piles, and then a prefabricated concrete deck was added."

Jan 1, 2008

By Rick Deschamps, Amanda Blank, Matthew W. Drewek, Michael P. Walker

The Prairie du Sac Dam, located on the Wisconsin River, northwest of Madison, Wisconsin, was constructed 1912-1914. The spillway is an Ambursen-type, consisting of a series timber pile supported pier and buttress walls and rollway slab. The timber piles supporting the spillway, numbering approximately 5,000, have deteriorated, and the spillway structure was underpinned with over 700 micropiles as part of a design-build construction project. The underpinning micropiles needed to be arranged to avoid interferences with the existing timber piles, requiring the micropiles to be installed in the open spaces between the piers and buttresses. Inevitably, the installation of the new micropiles encountered obstructions, including existing timber piles out of alignment, as well as timber piles used to support the original construction activities and sheet pile used to control water during the original construction. This paper discusses using finite element analysis to model the spillway structure to estimate the vertical and horizontal stiffness with an extensive sensitivity analysis was performed during the design phase to account for anticipated construction challenges and potential variations in the underpinning performance. The inherent rigidity of the spillway structure allowed for load distribution to the underpinning system even when new micropiles needed to be re-located and aligned to avoid interferences with existing timber piles and other abandoned foundation elements dating back to original construction.

Sep 8, 2021

By Manasi Wijerathna, D. S. Liyanapathirana

"Deep cement mixing is a popular soft ground improving technology that improves the bearing capacity and settlement characteristics of natural soil. When Deep Cement Mixed (DCM) columns are installed attached to each other in a wall configuration, the walls are capable of resisting bending moments and shear forces in the direction transverse to the columns. Therefore, installing DCM walls beneath the embankment slope perpendicular to the alignment of the embankment is a proper solution to prevent excessive lateral deformations of the embankment. Previous research studies have shown that failure patterns of DCM column walls are different to failure patterns of individual DCM column rows, under lateral loads. This study investigates the failure patterns of embankments where DCM column walls are located beneath the slopes, with respect to DCM wall strength, DCM column wall width and the spacing between DCM walls. 2D and 3D numerical models developed using the ABAQUS/standard finite element programme, were used in this investigation. Results show that the DCM wall strength and width of the DCM wall have a significant influence on the failure mode and the critical failure surface of the embankment. 3D simulation results demonstrate that the failure due to soil extrusion between columns was less pronounced in embankments improved with DCM walls, due to the interaction between the DCM walls and the surrounding natural soil.INTRODUCTIONEmbankments constructed over soft ground are highly susceptible to global slope failure and excessive displacements due to combined effects of vertical and lateral loads beneath the embankment slope (Zheng et al., 2009, Han and Gabr, 2002). The overall stability of the embankment can be significantly improved by improving the soil beneath the slope of the embankment using Deep Cement Mixed (DCM) column rows or overlapped DCM column walls (Jamsawang et al., 2015, Larsson and Broms, 2000, Topolniki, 2004, Broms, 1999). According to the literature, the improved ground experience different failure modes other than shear failure, such as separation of columns, overturning, shear failure along the columns or dowel action (Broms, 1999). Some of the failure modes reported by Broms (1999) are shown in Fig. 1. The ultimate failure mode depends on the geometry and the strength of the improved ground (Jamsawang et al., 2015, Kitazume and Maruyama, 2006, Kitazume and Maruyama, 2007)."

Jan 1, 1900

By Chris L. Powell, Russell J. Denny.

"The remotely located Cockatoo Island iron ore mine off the Kimberly coast in Western Australia, which has been in operation since 1951, was recently expanded up to 50m below sea-level using staged construction of a rock-filled seawall around the open cut mining operation. The most recent stage of the seawall expansion required a seepage reducing cut-off barrier to be installed through the seawall into underlying seabed sediments. A line of grout holes at 1m centres was proposed to form the seepage barrier, with grouting extending 17m below the top of the seawall. Top hammer drilling techniques were used to penetrate the 12m deep rockfill to seabed level, and permeation grouting carried out within the rockfill to fill voids and stabilise material around grout holes. The local 10m tides meant that tidal washout of fines and grout would be a major risk, and so a combination of cementitious and chemical grout was used to create rapid gel times. Following permeation grouting, holes were re-opened to allow jet grouting to hydraulically mix and grout permeable seabed sediments below the seawall. Using the duplex jet grout system in a single pass to 17m below platform level, the jet grouting was extended upwards into the seawall fill itself to overlap with the earlier permeation grouting. Finally a soil/cement mixed capping trench was installed using slurry trenching techniques with soil/cement/bentonite mixed backfill in order to complete the grout treatment. The approach taken allowed considerable onsite flexibility in technique. An automated slurry batching plant allowed adjustment of mixes to suit the varying subsurface conditions which were encountered during the works.IntroductionLate in 2013 Wagstaff Piling was engaged to install a seepage barrier through a rockfilled seawall built to allow expansion of sub-sea iron ore mining operations on Cockatoo Island off the remote Kimberley coast in the North West of Western Australia. Earlier stages of seawall construction had used a variety of different construction techniques with varied success, and the history of sub-sea mining on the island had been plagued with failures, including failures in the slope of the seawall itself, hanging wall failure underneath and inside the seawall, and footwall failures as the ore was mined leaving the rock face inclined at 55 degrees, parallel to the bedding. The current expansion, known as the Stage 4 expansion, was more tightly constrained by the pit geometry and available materials than previous seawall expansion stages that adopted clay core and sheet pile seepage barrier solutions. In Stage 4, an innovative grout curtain seepage barrier solution was selected to ultimately provide the necessary cut-off to allow access to high grade ore, while protecting the mine from inundation by the sea."

Jan 1, 2016

By H. Shiri

Iran's largest natural gas field is South Pars, geologically an extension of Qatar's 900-Tcf North Field. South Pars was first identified in 1988 and originally appraised at 128 Tcf in the early 1990s. This Field contains 38.6 % of the gas resources of Iran and is regarded as the largest offshore gas field in the world. Offshore geotechnical site investigations are one of the key activities of upstream fields operators to supply the EPC contractors with the required results for designing approaches of offshore complexes. In the mean time a lot of marine site investigations have been carried into execution within the phases of South Pars development. The authors are currently trying to create the fundamentals of investigating the small- and large-scale spatial variability of the South Pars Gas Field in Persian Gulf/ IRAN. Part of this investigation is the providing of an extensive data base of the offshore geotechnical properties of South Pars. Such a data base, will enable a model to be developed of the large-scale variability of these properties. In addition, this data set will provide a data whereby general trends to be established, as well as, providing relationships between geotechnical parameters and spatial parameters utilizing probabilistic and data mining methods like ANN (Artificial Neural Network) in Geotechnical Engineering.

Jan 1, 2006

By Hubert Law, Dan A. Brown, Kyle M. Rollins

"Soil mixing and jet grouting provide a means to significantly increase the lateral resistance of pile group foundations with relatively little investment of time, effort, and expense compared to the cost for additional piles necessary to produce the same increased resistance. Comparative field testing conducted on full-scale pile groups before and after treatment of small soil volumes showed significant improvement in lateral resistance. The lateral resistance of the pile group increased by 60% due to soil mixing and by 180% due to jet grouting. To provide additional understanding regarding the influence of the soil mix strength, depth of improvement and width of improvement, a series of parametric studies were performed using a 3D finite element model. This set of “virtual load tests” was then combined with the results from the actual field tests to help develop a simplified model to account for observed behavior. In general, the testing and analysis indicate the pile group and the surrounding improved soil block generally act as an equivalent “super pile”. The passive force, side shear and base shear on the improved soil surrounding the pile group itself increased lateral resistance. This increase in resistance from the soil block can be added to the lateral resistance of the pile group.INTRODUCTIONThe lateral resistance of pile groups is often critical to the design of bridges and high-rise structures subject to seismic, wind, wave and landslide forces. Typically, when analyses indicate that the lateral resistance of a foundation is inadequate, additional piles, drilled shafts or micro-piles are added to increase the lateral resistance. Furthermore, an expanded pile cap or connecting beam is often required to structurally connect the new piles to the existing pile group. While this approach provides the required lateral resistance, it may also be relatively expensive and time consuming. An alternative approach is to use soil improvement techniques to increase the strength and stiffness of the surrounding soil and thereby increase the lateral resistance of the pile group. The improved zone could potentially be relatively shallow because the lateral resistance of piles is typically transferred within 5 to 10 pile diameters. For example, the soil around the periphery of the foundation could be relatively easily improved for an existing foundation as illustrated in Fig. 1(a) using a variety of soil improvement techniques. Alternatively, the soil under the foundation could be improved for a new foundation or even for an existing foundation with a technique such as jet grouting (see Fig. 1(b)). Improving the soil under the foundation would have the potential for producing greater increases in lateral resistance because the improvement would reach interior piles. In addition, the process of creating a cemented “soilcrete” zone around pile foundations could potentially produce a zone which would behave like a reinforced “superpile” with increased structural stiffness."

Jan 1, 2015

By Hayel M. El-Naggar, Marawan M. Shahien

"Large capacity piles are important type of foundation elements that are needed in case of high column loads such as in tall buildings with large span between columns. In many projects, especially if the designer uses the concept of one pile supporting one column (Hamza, 2003a & b). The axial capacity of the large bored deep foundations can be further increased by grouting the shaft skin and the base of the pile. The increase in the capacity of the piles due to grouting can be tremendous. Thus grouting appears as an ideal solution for achieving more reliable foundation and greater savings (Littlechild et al., 2000). A data base of pile load tests of instrumented grouted piles is under development in a major study aiming to propose a simple method to estimate the axial capacity of large bored grouted piles. The data base include pile load tests from projects constructed in Egypt and abroad. The main goal of this paper is to analyze pile load test(s) from one project. The tested deep foundations included 1.2 m diameter and 1.5 m diameter piles and a barrette of size 1.0mx2.8m. The instrumentation of the tested piles and barrette allowed for the separation of skin friction and base contributions to the axial load. Further, the contribution of the skin friction of every layer along the pile shaft could be identified. The results of the analysis clarified how base and shaft grouting increased the axial capacity of the pile and decreased the settlements for certain load level compared to conventional un-grouted piles installed under similar conditions.INTRODUCTIONIn recent years, significant research has been carried out to develop new techniques which are suitable to withstand problems in major projects such as high applied loads in high rise building, large spans structures projects and structures designed using the concept one pile supporting one column (Hamza, 2003a & b). Base and shaft grouting of piles are one of these new techniques which aim at decreasing the settlements and increasing the capacity of the pile under axial load that became major requirements in large projects (Stocker, 1983; Mullins et al., 2001; and Hamza, 2015).Base grouting consists of injection grout under pressure at the base of the pile after the concrete is sufficiently hard. Field evidences showed that the ultimate end bearing of base-grouted piles could be as high as 1.5 that of non-base-grouted bored piles (Suckling and Eager, 2001). Further, field evidences was provided by Shahien and El-Naggar (2015) that showed an increase in end bearing resistance due to base grouting reached to 2 to 3 times that of non-base-grouted bored pile. On the other hand, shaft-grouting causes increase in the soil density in the zone which had been disturbed by the pile construction and thereby improves the shaft resistance of the pile. Field measurements by Gouvenot and Gabaix (1975), Stocker (1983), Robson and Wahby (1994), Troughton and Stocker (1996), Byrne et al. (1998), Joer and Randolph (1998), Hamza and Leoni (1998), Littlechild et al. (2000), Hamza and Ibrahim (2002), Hamza (2003 a&b), Hamza (2015) and Shahien and El-Naggar (2015) showed that the shaft resistance of grouted piles could be nearly 1.5 to 5 times that of non-grouted piles."

Jan 1, 2017

By Krishnendu Mandal

"For a multi-story building project in Kolkata, a pile load testing program was conducted to minimize pile performance uncertainty resulting from variable subsurface conditions and to verify the pile load vs. settlement response. The program consisted of performing five (5) instrumented load tests on augured cast-in-place (ACIP) pre-production test piles. Vibrating-wire strain gages and extensometers were installed in the test piles at strategic locations to enable measurements of the load vs. deformation behavior of the test piles. This paper presents a description of site subsurface conditions, test pile installation, instrumentation setup for a maintained load test (MLT), static compression pile load test results, and pile instrumentation result interpretation. Average mobilized unit shaft resistance values are calculated.2.0 INTRODUCTIONThe project site is located in Kolkata, near river Ganges, and the proposed development plans consist of constructing six (6)25-story (G+25) towers; see Fig. 1 and Fig. 2 below for approximate site location and proposed development layout, respectively. The buildings were designed to be supported on ACIP piles. A field load test program was implemented to verify sub-surface conditions and pile design. The test program consisted of installing Five (5) instrumented test piles numbered LP1A and B through LP6A and B, and performing static compression load tests on these piles. The piles were instrumented with vibrating-wire strain gauges and extensometers, so that the pile shaft resistance distribution along pile length and the pile toe resistance could be interpreted using direct instrumentation measurements."

Jan 1, 2015

By Kevin P. Gleckler, Steven C. Highfill

"Escalators to access platforms for the Second Avenue Subway Station at 72nd Street in Manhattan are to be installed in the basement of an existing 19-Story residential building. The escalators, which extend below the existing building foundations, require excavation of an inclined rock cavern up to 80-feet deep. Underpinning of columns within the 19-story building as well as a stone masonry party wall and columns for an adjacent 5-story building was completed prior to excavation of the rock cavern to ensure structural stability.This paper will discuss the analysis and design of the underpinning system, the installation and load transfer procedures and the cavern excavation immediately below. The underpinning system was subject to very strict deformation limits and to electronic monitoring prior to and throughout the load transfer and construction process. Key details such as the load transfer mechanism between the reinforced concrete column and the temporary structural steel underpinning frame will be discussed. The challenging rock excavation process will be described which utilized conventional equipment and pattern drilling with Damite rock splitting mortar.INTRODUCTIONPhase 1 of the Second Avenue Subway is being built by MTA Capital Construction (MTACC) to improve subway service on the east side of Manhattan. Entrance 1 for the 72nd Street Station of the Second Avenue Subway is located on the east side of 2nd Avenue at the corner of E 69th Street in New York City. Access to the station mezzanine, approximately 80-feet below grade, is designed to be routed through the basement of an existing 19-story residential building. From the sidewalk, stairs and escalators within the width of sidewalk connect the riding public to a basement level mezzanine, which turns into the building at roughly 16 feet below grade (Fig. 1). Riders then connect to three long escalators to arrive at the station mezzanine. The escalators are to be installed within an inclined and arched cast-in-place (CIP) concrete lined rock cavern (Fig. 2). Construction of both the entrance into the basement and the escalator cavern require the transfer of columns within the 19-story building. Excavation of the escalator cavern also impacts the foundation support for columns and a load bearing party wall for the 5-story residential building immediately to the north. Two stages of load transfer were used at each location. The Stage 1 transfer used a temporary underpinning system to unload the current structure which allowed for construction of the permanent transfer girders. Stage 2 transferred the load from the temporary system to the permanent transfer girders."

Jan 1, 2016

By Sara Anderson, Rachel Nicholls, Tim Chapman, Janice Windle

"In city center sites around the world, and in particular in London, foundation reuse is becoming increasingly widespread as the ground is filled with detritus from previous developments. This paper sets out a systematic framework to consider the need for and benefits of foundation reuse and key issues to be resolved for foundation reuse to be successfully adopted on redevelopment projects. Once foundation reuse has been identified as a potential foundation solution there are several key stages in the design and construction process where the decision to reuse foundations needs to be assessed. The paper concludes by emphasising the importance of ensuring that the foundations being installed now can more easily be reused in the future.INTRODUCTIONThe concept of re-using foundations is not new, and has been adopted on an isolated project-byproject basis for many years. However, over the past decade, interest in the potential of reusing existing piles and caissons within Europe has increased significantly, with a growing interest in the United States of America and Japan. The need has been driven by necessity: on many urban sites the space available for new foundations diminishes with each new set of piles, and these problems can only grow in the future.Initiatives such as the European Union's RuFUS (Re-use of Foundations for Urban Sites) research project have resulted in identification of the key issues for technical viability and risk that have previously hampered potential foundation reuse projects.There is a need to define a systematic approach to the reuse of foundations so that the risks associated with reuse can be identified, managed and mitigated. This requires improvements in knowledge to provide confidence in the long term behaviour of the foundation support and address the risks involved in reusing existing foundations to overcome perceived obstacles in making foundation reuse a realistic option for many sites."

Jan 1, 2005

By Ronald Damen, Dion Denes

"Friction fatigue is the loss of soil-pile friction around the shaft area of the pile. It has been observed during impact driving of piles, and has been modelled to a limited degree using physical scale models. This paper proposes the use of high strain dynamic pile testing to assess and quantify friction fatigue in impact driven piles. The method is applied to two case studies: one on a project off the north-west coast of Australia and one on a South Pacific Island. On both sites calcareous sand layers are present. Pile Driving Analyzer (PDA) monitoring has been conducted during impact driving of steel piles, which allowed for assessment of shaft resistance development both with depth and with progressive driving, by use of wave equation signal matching. Lessons are drawn from the case studies to improve future observations.INTRODUCTIONFriction fatigue is the loss of soil-pile friction around the shaft area of the pile, under cyclic loading or during pile driving. The phenomenon has been frequently observed in some non-silica sands, such as pumice sands and calcareous sands and has been the subject of academic study.The occurrence of friction fatigue impacts the driving behaviour of piles and the shaft friction component of the ultimate geotechnical strength (Rd,ug). If potential friction fatigue is not recognised in the design phase of a project, required pile toe levels can be significantly underestimated. This could lead to extra cost and delays, or, if no adequate pile verification is conducted, to geotechnical failure or underperformance of piles. This is especially true in remote locations, such as Pacific islands, where calcareous material is often present.A better understanding of the phenomenon would aid both pile design and driveability assessment. This paper proposes the use of high strain dynamic pile testing to assess and quantify the effect of friction fatigue from impact driving. Two case studies are presented in which high strain dynamic testing has been conducted on driven piles in calcareous sands to illustrate the method.BACKGROUNDFriction fatigueThe geotechnical strength of piles is composed of the resistance to static loading by the base of the pile and the shear resistance between the shaft of the pile and the adjacent soil. The latter is often referred to as the shaft resistance or shaft friction.During impact pile driving, a decrease in shaft resistance is often observed. Although this phenomenon is also observed during vibratory pile installation, this paper deals predominantly with impact driving. This decrease in material strength from the tip of the pile influences the shaft resistance and may be either temporary or permanent. Temporary reduction in shaft resistance is common in cohesive soils and is thought to be caused by excess pore water pressure, which has insufficient time to dissipate. This phenomenon, commonly referred to as set up, is observed to a significantly lesser extent in non-cohesive materials such as clean sands (Rausche et al., 2004)."

Jan 1, 1900

By Venugopal B, M Kumaran, Thomas John, Vetriselvan A

The initial pile load tests are conducted to ensure the geotechnical capacity of the pile in a particular site condition. Normally kentledge method is adopted for the compression pile load tests. In this method the entire kentledge load is loaded above secondary beams which are supported by concrete blocks above the Natural Ground Level. So, it is important to ensure the SBC (for shear and settlement) of the natural ground. In one of our projects initially it was decided to go with kentledge system for initial compression load test on 56m long 1200mm diameter BCIS pile. The test load and total kentledge load were 2160t and 2700t, respectively. The soil strata mainly consisted of clay with low SPT N value and water table almost at ground level. It was suggested to replace top soil using Granular Sub-base (GSB) with good compaction in order to avoid excessive settlement of concrete blocks placed to support the kentledge weight. When the kentledge loading started, even before reaching 10% of total kentledge load, excessive settlement on the GSB layer was observed. This paper describes the problems faced during normal kentledge method and how it was overcome using the liner pile system for initial compression load tests in this particular site condition for higher test load.

Nov 1, 2022

By Athena C. Denivo, Pablo V. Lopez, Sissy Nikolaou, Alfred H. Brand, Ahmad Rahimian, Rudivien G. Josef

"The United States Tennis Association (USTA) Billie Jean King National Tennis Center (BJKNTC) site is located in the northeastern portion of the Flushing Meadows Corona Park area of Queens, N.Y. The site occupies some of the most difficult subsurface conditions for construction in the New York City (NYC) metropolitan area, with unique challenges from geotechnical, seismic and foundation design perspectives.At the USTA site, Paleozoic crystalline bedrock is found at a depth of roughly 300 to 400 ft (90 to 120 m) below grade. The geologic history of the site is complicated, starting from the early Pleistocene, when the ancient Hudson River temporarily changed course, flowing across Queens enroute to the Atlantic. It eventually carved a deep valley through the Cretaceous soils, in some places all the way down to bedrock. A series of glaciers advanced and retreated across the region during the Pleistocene times, filling the deep valley with layers of assorted glacial soils. At its southern edge, the last major glacier to flow across the region built up a ridge at the southern tip of Flushing Meadows known as the Harbor Hill terminal moraine. This ridge blocked the valley forming a dam, so as ice started melting away the valley filled up with a lake fed by glacial meltwater. Layers of clean outwash sand and varved silt and clay filled the glacial lake. The ice did not retreat in a steady manner, instead periodically readvancing over the previously deposited soil in the lake, then retreating far enough to let the lake drain temporarily into Long Island Sound, before readvancing again.As a result of this repeated sequence of retreat, advance, retreat, etc., there are places where a “crust” of desiccated soil formed when the lake drained, and areas with interlayers of outwash sand where ice readvanced into the lake. When the ice melted north of Long Island Sound, the glacial lake filling Flushing Meadows drained forming Flushing Creek. During the Holocene (roughly the last 11,000 years), as ice melted further away and sea-level rose, low lying areas filled with river sands and marine clays, along with coastal marsh deposits. Table 1 lists the soil design properties on site and Figure 1 exhibits the geologic section across the site."

Jan 1, 2015

By Steven E. Darnell, William W. Haasz, Brandon T. Buschmeier, Frederic Masse

"Landfills often cover expansive areas in locations where large building facilities or infrastructure is in high in demand after the land has been reclaimed. Most landfills have soil or fill properties that vary widely over small distances; combined with the strict guidelines and restrictions for the removal and treatment of soil or material that is on site, these projects can be a major challenge for any prospective developer. In order to make landfills suitable for the construction of any project it is necessary to conduct a detailed evaluation of the subsurface conditions. Ground improvement techniques are among the most typical methods for making reclaimed landfills suitable for the construction of any major project. The paper will discuss the approach that was taken to support a proposed warehouse in Elizabeth, New Jersey using Controlled Modulus Columns Rigid Inclusions (CMC Rigid Inclusions), which are grouted, auger-displacement elements. Additionally, we will discuss the use of Dynamic Compaction (DC) that was performed in areas outside the proposed warehouse footprint. Through the combination of CMC rigid inclusions and DC, the general contractor’s project schedule was expedited, the costs to support the warehouse were economized, and the anticipated settlement of the parking lot areas was drastically reduced. Furthermore, the paper will outline the benefits of using CMC rigid inclusions and DC methods in order to minimize the impact of working with contaminated soils from a landfill.OVERVIEW OF THE ELIZABETH WAREHOUSE PROJECTOver the past several decades the foundations industry has seen an increase in demand for the support of developments on reclaimed landfills; particularly, on the east coast where many landfills were capped before the 1980’s and steady population growth and city expansion have caused high demand for this now highly desired real estate. Unfortunately, these landfills, often as large as twenty (20) or more acres present tough geotechnical and environmental challenges for Owners planning to develop or build structures of any size on the reclaimed land. Consequently, the options for building on reclaimed landfills can quickly become cost prohibitive.Site SpecificSelected by a developer for the location of a future warehouse, the 29 acres (114,424 sq-meters) project site is located in Elizabeth, New Jersey and demonstrates the complexities of designing over a once reclaimed landfill. The landfill was used for municipal solid waste (MSW) consisting of trash, wood, metal, glass, plastic, brick, concrete fragments, and other types of debris. This landfill was capped in the 1960’s, and developed in the 1970’s for a warehouse. The new project included the demolition of the existing warehouse and the development of the site to be repurposed for a new 481,650 sq-ft single-story warehouse, surrounded by paved parking and truck loading areas. Figure 1 below, shows an overview of the project site layout."

Jan 1, 2017

By Mihir B. Roy

"Coal transported by rail for Thermal Power Plant in Haldia, West Bengal, India, was to be received and stored in Coal Complex comprising of Wagon Tippler, Track Hopper, Junction Houses and network of horizontal and inclined tunnels. The site was very soft with high ground water level. Deep excavation and dewatering posed great difficulty. Original plan was to drive about 1000 m of steel sheet pile and well sinking which had major impact on cost and time. High ground water was identified as the main problem. Controlling water level and maintaining it would allow open excavation over major areas. Scheme for lowering aquifer with one and two-stage well-point dewatering system was developed following basic principles of groundwater and seepage. Arrangements of wells, installation and pumping were worked out in detail. Water levels could be lowered below bottom levels of excavation. Design of sheet pile was modified under lowered ground water condition. Overall length and depth of sheet pile were reduced drastically. Open excavation was possible in segments over major areas. The scheme was highly successful in smooth and fast progress of underground works. The works were completed safely months ahead of schedule time and with significant saving in cost.INTRODUCTIONThe Coal Receiving Complex of thermal power plant comprised of 250 m long 8 m deep Track Hopper (TH), 12 m deep Wagon Tippler (WT) with provision for addition of another Wagon Tippler. Track center lines of TH and WT were very close. Coal unloading facilities were connected with a network of underground tunnels and Transfer Points (TP) upto Pent House (PH). The facilities were optimized in a compact layout within about 400 m x 120 m area. Initially excavation for TH was started adopting side slope of (1 V : 1.5 H) with 2 m wide berm and dewatering by in-pit sump and pump. When depth of excavation reached about 5-6 m, failure occurred over a long stretch as shown in Figs. 1a - 1b photos. Further work was stopped to develop scheme for carrying out deep excavation and civil works safely."

Jan 1, 2015

By Barritt Lovelace

Collins Engineers has been researching and implementing the use of drones on Civil Engineering Projects since 2015. Applications include bridge inspection, asset management, mapping, construction site management and emergency response. Recently this technology was used to map and model construction sites with deep foundations to verify and quantify designs. The ability to collect and use large amounts of data is transforming our world. Drone hardware and software is being used to capture and digitally replicate assets, giving owners unprecedented ability to visualize and manage their projects. Our teams help owners collect and process drone data into deliverables to be analyzed, annotated, stored, and shared. The use of drones can transform the way projects are managed and can improve project workflows. Data collected with drones can be processed into a digital twin of any project site or asset. This digital twin provides owners with a three-dimensional geometrically and geospatially accurate model. These models can be annotated and tagged with information that can be stored and shared locally or on cloud-based platforms. The data can be exported and used in a wide variety of CAD and GIS platforms. Goals When considering the use of UAS for several items need to be considered when establishing project goals. Safety Drones can be used to reduce job site safety risks in two ways. The first is that use of the drone can remove personnel from harm’s way. Surveyors and other project staff will traditionally walk the site to collect survey and other site information. These efforts can be replaced with the use of a drone eliminating much of the need for personnel to be on the job site itself which improves safety. The other way safety can be improved is that a digital model of a job site can be created on a daily or weekly basis that can be quickly analyzed for safety hazards. This analysis could be done remotely by safety officers to identify job site hazards which can then be corrected before injuries happen. Improved Deliverables Perhaps the most important reason to incorporate drones into project workflows it the ability to improve the project deliverables. Drones have the ability to quickly collect large amounts of high quality data which can be processed into orthomosaics, point clouds and 3D models that give engineers and project managers the information they need to make better decisions on design or project management.

Jan 1, 2019