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By Thomas M. Caruso

Construction of a new ship dock at a major Philadelphia area refinery required geotechnical design and field consultation. The new dock, which consists of a system of mooring dolphins and platforms, will be capable of docking the Stena V-MAX Oil Tanker (V-MAX). The 1100 ft long V-MAX is currently the largest tanker to travel the Delaware River and will induce significant lateral loads on the new ship dock. Lateral loads induced on the dock will be resisted by over 200 pipe piles installed on a batter. The piles used for support of the dock included 20 and 30 in. diameter reinforced, concrete filled pipe piles. Complete construction of each pile included driving of the pile to the design ultimate capacity, flushing the pipe pile casing clean of overburden materials followed by drilling rock sockets into the underlying Wissahickon Formation. Variations in depth to bedrock, rock quality and degree of weathering and presence of very hard quartzite lenses created a complex geologic environment that presented challenges for the pile/rock socket design and installation. The design of the pile system, installation methods, QA/QC and testing (Pile Dynamic Analysis), as well as the challenges that were encountered through the duration of the project are presented and discussed.

Jan 1, 2008

By George J. Tamaro

The design and construction of foundations in the New York City area are usually dictated by the widely varying geologic conditions encountered in the five boroughs, particularly along the spine of Manhattan Island. Rock extends well above sea level at the northern reaches and falls to depths in excess of 250 m at the barrier islands at the southern extremities. These highly variable geologic conditions, significantly affected by glacial activity, dictate different design and construction approaches throughout the five boroughs of New York City. Extensive rock removal is required at the north while long piling is dictated in the south. Similar changes can occur within a project site on Manhattan Island. This paper will describe these conditions in general, will identify the various solutions used to solve these problems and will summarize various foundation types used in the New York City area.

Jan 1, 2000

By Terence P. Holman

Instrumented load testing of high capacity micropiles, followed by detailed analysis and numerical modeling, provided an opportunity for real foundation performance to be incorporated into the design of a complex urban high-rise structure. This paper discusses a design-based load testing program and subsequent analysis for micropiles incorporated into a piled raft foundation beneath a portion of a high-rise residential structure in Brooklyn, New York. Preliminary numerical analysis, performed using the commercial finite element package PLAXIS 3D Foundation, indicated that soil stiffening and transferring heavy core loads to greater depths was required to minimize the total and differential settlements. High capacity micropiles were modeled below the tower core mat to create a piled raft effect, reducing the settlements to acceptable levels. Final design of the foundation and micropiles, and final numerical analysis of the proposed foundation system required an instrumented load testing program to provide the Owner and design team with a level of comfort. The instrumented load test provided data on the evolution of load transfer, including the mobilization of significant tip resistance, frequently ignored in design, and micropile axial stiffness. Final numerical analysis of the foundation system involved refining the PLAXIS model based on the micropile behavior and load transfer mechanism observed during the load test program. The authors believe that the combination of design-based load testing and numerical analysis in this project yielded a more refined foundation system with realistic expectations of performance.

Jan 1, 2007

By Kyle M. Rollins

To improve our understanding of lateral resistance of pile groups, a series of lateral load tests were performed on a full-scale pile group using both static and dynamic loads. The pile group consisted of nine 0.6 m-diameter steel pipe piles driven into clay. During the static tests, the load was cycled fifteen times to evaluate the drop in lateral resistance that would occur due to repeated loading and the formation of a gap. The peak load typically decreased by about 15% from the initial cycle to the last cycle. The load carried by each pile was also measured and there was a significant drop in resistance for the piles in the trailing row relative to the leading row. The dynamic force was applied using the Statnamic loading system which produced a lateral force of 3500 kN (787 kips) in about 0.1 seconds. In two cases, dynamic loads were applied following application of 15 static load cycles. In these cases, the dynamic lateral resistance was about the same as the static resistance, likely due to gaps around the pile. In three other cases, the dynamic force was applied prior to the cyclic loading. In these cases, the dynamic resistance was 30 to 60% higher than the static resistance. Simplified analyses suggest that the difference in resistance could be attributed to damping produced by the soil surrounding the piles during the virgin loading.

Jan 1, 2002

By Gordon King

This paper presents a case study of large diameter continuous flight auger (CFA) piles and drilled shafts utilized for foundation support of a series of heavily loaded cement plant structures at the Suwannee American Cement (SAC) Plant in Branford, Florida. The high loads and exacting total and differential settlement criteria when combined with a highly variable subsurface geology provided a challenging design scenario. Fully instrumented static pile load tests were performed to determine design parameters in the variable weathered limestone bedrock. Ultimate side friction values ranged from 2 to 8 tsf within the limestone, resulting in the requirement for CFA piles up to one meter (approximately 40 inches) in diameter and socket lengths of up to 40 feet. At several localized areas, the limestone bedrock was in excess of 60 feet below grade, requiring the use of cased drilled shafts to depths on the order of 80 to 90 feet. An integral part of the production pile installation was the use of instrumentation to monitor drilling and concreting parameters. Calibration of drill rates, torque and auger rotation with rock quality was performed to allow monitoring of the soil stratigraphy at each pile location. When combined with the results of the instrumented load testing, the monitoring of drilling parameters allowed confirmation that sufficient socket length was achieved within the quality of rock present at each and every pile location.

Jan 1, 2003

By Donald A. Deardorff

The capacity of a helical pile can be determined analytically using the individual bearing or cylindrical shear methods which are dependent on soil strength parameters and helical bearing area. The torque correlation method is widely used in the helical industry to determine the capacity during installation by monitoring torque during the final seating of the helicals. This method has been shown to be a better predictor of strength than the individual bearing or cylindrical shear methods. To determine capacity using the torque correlation method, the final average installation torque (ft-lbs) is multiplied by an empirical torque correlation factor (Kt, ft-1). Kt values have been well documented for square bar shaft helical products and can vary from about 3 to 20 ft-1 depending on pile geometry and soil type. A default value of 10 ft-1 is generally used for all square shaft sizes and soil conditions. Less research has been done on determination of Kt for round pipe shaft helical products. Studies have indicated that factors which affect Kt include soil type/strength, number of helical plates, helix spacing, helix pitch, depth of embedment, downward pressure (crowd), shaft diameter (round pipe) and load application direction while other studies have discounted some of these factors as inconsequential. This paper reviews past research findings regarding Kt determination for square and round pipe shaft helical products and presents a case history of round shaft helical pile installations in Chicago clay which resulted in much lower than expected Kt values.

Jan 1, 2007

By Daniel Levacher

Pile load tests in site require extensive means of action and time. To get outstanding tests, the environmental test conditions must be perfectly known and acceptable. They concern the support installation, the loading, the access and instrumentation site conditions and the economical aspects. In particular cases as offshore areas, the load tests are not feasible. Moreover the variability of soil characteristics limits the interpretation results at the considered tested site. The use of centrifuge modellling offers an other way to study the loaded pile behaviours. Centrifuge tests lead to parametric approaches which constitute for geotechnical engineers an important data base tor recommendations and design codes. To accurately simulate pile behaviours by checking similitude laws linked to the studied problems, the installation of model-piles must be also representative of the in-situ piles. Driven piles account for a large part of the piles installed through the world, mainly for offshore or harbour constructions. So, to explore driven pile problems by centrifuge tests, miniature pile driving hammers must be developed and tested under macro-gravities. The paper describes two types of these ones in details. They are commonly used at the centrifuge centre of the Laboratoire Central des Ponts et Chaussées - (LCPC) - [Réf. 1] for different deep foundations researches. Performances and limitations are given for both miniature pile drivers and some results from their use are presented to illustrate the suitability of these apparatus.

Jan 1, 1996

By Robert J. Carle

This paper reviews a variety of highway structures which have been built using steel sheet piling as the permanent structural elements of bridge piers, abutments and wingwalls. Those structures built over the past 20 years in Europe include major highway bridges over railroads, highways and waterways in both urban and rural locations. Most highway structures built in the United States using steel sheet piling have been limited to secondary roads in rural locations. The main thrust of this paper is the presentation of various design concepts for highway structures which utilize steel sheet piling. The main purpose is to challenge the profession to move forward from this conceptual presentation and to develop the details necessary to provide safe, cost-effective structures which go well beyond the scope of those being built in the United States today.

Jan 1, 1989

By Hector Simchas

"1. BENTONITE: THE CRUCIAL CONSTITUENT OF SLURRYSuspensions of bentonite and water are used in a variety of applications in underground engineering. For the construction of underground elements like slurry walls or piles, bentonite slurries offer support to the excavation of loose soils and counter pressure against hydrostatic pressure of ground water, especially where soil permeability is high. In addition, for the construction of tunnels by the slurry-shield method or when hydromills are used for excavation, bentonite suspensions transfer the loosened soil to the surface. In applications like pipe jacking and microtunneling, or where high revolution drilling is required, bentonite also provides lubrication and cooling.To fulfill these functions, the properties of a bentonite slurry need to remain stable, or at least predictable, during the course of construction. Unfortunately, when a suspension mixes with earth, ground water and/or impurities, its properties may be compromised resulting to reduced performance, which would in turn lead to increased construction costs and the risk of the excavation collapsing. Our experience in the lab and onsite is presented herewith.2. MOST USUAL FACTORS OF PERFORMANCE FAILUREWater and soil quality are important factors defining the behavior of suspensions. In an extensive program of measurements in our technical laboratory, the effect of frequently encountered harmful substances on bentonite suspensions has been examined and the results are summarised in Table 1.Some tests show that the conductivity of water has a direct relationship with Marsh Viscosity. For example, we have seen that if the quantity of bentonite required to achieve a 40s Marsh Time ranges between 50-52 kg/m3 at water conductivity below 100 µS/cm; when conductivity is increased to 1,400 µS/cm, we need 65-68 kg/m3 in order to achieve the same property."

Jan 1, 2015

By Brian Littlechild

Whilst there is much innovative work being undertaken in South East Asia in the space allowed in this paper we have settled on describing in more detail the work that has been done with shaft grouting of deep foundations and piles founded in rock both in end bearing and socket friction. The paper is necessarily in two parts. The first part is about the application of shaft grouting since its introduction to the region some eight years ago. It describes, for the first time, much of the detail of the different techniques used and the construction and the design benefits achieved with shaft grouting in five countries in the region. The second part outlines the enhancements achieved in the design of piles founded in rock and brings together the results of 10 years of test loading. This includes the load testing of 1.2m to 1.5m diameter piles to a maximum of 30MN on granite and a recent programme of tests on a wide range of strong rock types in Hong Kong. The ground conditions for these deep foundations vary widely, from sedimentary soils to in situ weathered granite and meta-sedimentary rocks. The construction techniques include barrettes constructed using mill techniques and bored piles formed under bentonite and water using both oscillators and rotators.

Jan 1, 2000

By Sam Messina

[Project: Job Number: Date: Superintendent: Person Making Inspection: Note: The following checklist shall be used on a regular basis as an overall assessment of the jobsite. The checklist is not all-inclusive. All applicable Federal, State, and local regulations, standards, and ordinances pertinent to the jobsite conditions must be evaluated on a continuous basis. Column A - Adequate Column I ? Inadequate]

Jan 1, 1998

By F. M. Abdrabbo

Flight auger bored piles are formed by screwing a continuous flight auger into the ground, and pumping cement/sand grout or concrete down the hollow stem of the auger as its withdrawn. The auger is driven at the top by hydraulic or electrical motor and is guided by a vertical crane leader. Loading tests on concrete piles are described. The stability plot method is used to drive the shaft friction and the end bearing load components of the pile capacity. This paper outlines features of crucial construction factors that affect the geotechnical capacity of this type of piles. These factors include, vertical speed of auger during boring, grout factor, grout pressure, number of reborings, type of material, and slump of concrete used to form the piles. Two of these factors are highlighted in this paper. It was found that, shaft resistance is independent of grout factor, whilst point resistance increases as grout factor increases. Nevertheless the engineer should decide the safe pile load associated with the most economical grout factor. High vertical speed of auger during boring of piles may cause disaster for the adjacent buildings, due to soil decompression.

Jan 1, 1993

By Jorj O. Osterberg

The practice of using side shear resistance in the design of drilled shafts socketed in rock is discussed. In the absence of field test data for the particular rock involved, the designer often neglects the side shear altogether or uses an extremely conservative value. The uncertainty of using strength data from compression tests on rock cores is discussed. Examples of full scale load tests are given which illustrate that even in the weakest of rocks, considerable side shear resistances are obtained, enabeling reductions in the depths of the sockets and consequent savings. Existing Practice. The existing design practice in using side friction/bond between a drilled shaft in rock or hard soil varies very considerably in different areas of the U.S., in different areas of the world, among different Geotechnical Engineers, and in the requirements of different building codes. In fact, the variation is so great that it is inconsistent and contradictory. For example, in Florida where fairly weak coral limestone and sandstone is prevalent, the general practice is to use side friction only and to allow no end bearing. In Chicago, Detroit, Boston and other areas where soft clay overlies stiffer clays, hardpan and limestone or other hard rock, the common practice is to allow for no friction and to use end bearing only, even though the lower portion of a shaft frequently penetrates stiff to hard clays and hardpan (glacial till) before bearing on hardpan or rock. In Hong Kong, if the hole is stabilized with drilling mud, no end bearing is allowed. In Boston (Thompson, Erikson, and Smith, 1989), two tests at two sites on 18 inch pipe piles penetrating 100 feet of soft clay and driven only inches into an argillite, tested 140 and 210 tons in ultimate side shear resistance. Certainly, with long drilled shafts, no matter how soft or weak the soil or rock is, some if not considerable side friction occurs, and where drilling mud is used, there must be considerable end bearing.

Jan 1, 1991

By Michael D. Justason

This paper describes the technology behind the development of an automated energy control system for a diesel pile hammer. Some background is given on experience using an energy monitoring system on the Route 1/I-95 interchange in Alexandria, Virginia. An adjustable hammer throttle and feedback from an energy monitoring system was then used to create a fully automated hammer energy control system. The performance of this system is described in reference to a piling project in Canada where the automated energy control system was used to obtain an unprecedented level of quality control and assurance ? data and graphs from the project are presented. The hammer energy control system (ECS) was used to successfully control and maintain a prescribed impact energy for the diesel hammer. This paper presents the first ever results from a truly automated diesel pile hammer and points to a new direction in quality control and assurance in pile driving.

Jan 1, 2006

By Manfred Schoepf

"Construction projects using the most advanced technologies and organizational structures demand intelligent construction machinery. In this process, automation technology plays an increasingly important role. Many components used in the automatic control of machine components are being taken for granted to such an extent that operators are often even unaware of their existence. Innovations in micro-electronics, such as process computers, programmable logic controllers (PLC) or intelligent sensor systems, have by now found their way into construction machinery. Construction machines are indeed becoming ever more intelligent. Key electronic applications in foundation engineering machines can be summarized into the following main categories:- Data acquisition- Online monitoring of the equipment status- Remote data transfer- Satellite-based Navigation System for Positioning and Documentation- Process controlData acquisitionThis includes machine-specific operating data, such as engine speed or operating temperature, operating hours, display of fuel consumption, but also the acquisition of process-specific data, such as pile depth, pile inclination or slurry volume.Monitoring the equipment status onlineAn extremely important aspect is the acquisition of fault data. In conjunction with available remote data transfer systems, malfunctions can now be searched and diagnosed by specialists anywhere in the world to provide assistance to the site personnel.Remote data transfer - “Anywhere, from everywhere”All previously referred to parameters can be stored on appropriate storage media inside the machine. The customer also gets a worldwide, safe access via an internet browser to check the current status of the equipment, anytime, anywhere.All data can be saved on a secured web server for documentation and further analysis. The internet connection of the equipment through a special module (DTR Module) additionally allows the user to operate a local, password-saved WLAN hot spot at the construction site and exchange data between equipment, tablet and internet.The web based system, which is named “WEB-BGM Equipment Management” in the Bauer Group, can do much more than only communicating with one machine."

Jan 1, 2015

By Piotr D. Moncarz

As major urban areas begin to run out of "good-terrain" for their expansion, they begin to claim high water-table areas within or adjacent to water fronts or swamps. Similarly, major infrastructure projects encroach on or cross high organic content areas. The associated major structures often require deep foundations located in soils investigated through core samples removed at a discrete number of locations. The investigation is nearly always preoccupied with soil mechanical properties, sometimes with soil non-organic chemistry for concrete and metal corrosion, seldom, if ever, for organic-chemistry and bio-conditions as related to concrete longevity. Not surprisingly so, bio-corrosion of concrete is one of the least understood phenomena by practicing civil engineers. This paper shows how low-iron, organic-rich sediments may trigger sulfate degradation of concrete, even when standard pre-construction chemical analyses indicate only a moderate sulfate level. The discussion is illustrated with a case of a pile foundation in the United States driven into marine channel sediments and sediment-derived fill material. The concrete piles lost their structural integrity due to secondary ettringite formation and depletion of iron in the cement paste. Disintegration of concrete occurred only where it contacted superficial marine sediments and sediment-derived fill material. Concrete in direct contact with seawater or native sand and silt materials appeared to be sound. Sediments in contact with the degraded concrete were highly anoxic and had a history of sewage contamination, contained low concentrations of total iron (<2%), Fe(III) (<0.3%) and moderate levels of sulfate (1500ppm), and exhibited high bacterial activity. This environment resulted in the microbial dissolution of Fe(lll)-rich ferrite in hardened cement paste. Iron depletion in the cement paste had made the concrete vulnerable to degradation by sulfate, even at moderate levels of sulfate concentrations in the sediments.

Jan 1, 2002

By Peter de Kort

Tunnels in urban areas generally require deep excavations in soils under the groundwater table. In The Netherlands uplift loads are generally taken by piles installed into dense sand layers, which are hard to penetrate. To avoid nuisance and damage to the environment, piles often need to be installed using vibration free methods, which also have the advantage of low noise levels during installation. Drilling piles and obtaining a high uplift resistance is a contradiction in itself. Franki has adopted several installation methods based on the injection of grout during drilling and/or post grouting to overcome the difficulty of hard layers. This report presents two projects, situated in Rotterdam and Sneek, where vertical tension piles in floors, subject to high uplift loads, have been used. It also explores a project in Zeebrugge (Belgium), where tension piles are installed at an inclination of 1:1 to anchor a diaphragm wall for a quay construction. Test results presented in this report show, that vibration free and soil displacing piles can be installed in very dense sand layers and that a high uplift resistance can be achieved. It is also shown, that a variety of installation methods is available, even in limited space.

Jan 1, 2008

By Jeffrey R. Hill

This paper discusses the use of micropiles for the rehabilitation of the following two structures: the Milwaukee Auditorium Theatre, in Milwaukee, Wisconsin, and the Cupples Ballpark Lofts, in St. Louis, Missouri. The paper focuses on the similarities and differences of the remediation techniques used for each structure. The discussion highlights the method of attaching the micropiles to each respective structure. Generally the paper discusses the micropile installation at each project with supporting photos, figures and data. Load testing at each project is also discussed, including the comparison of load test results for each project. The paper will focus on the load testing program at the Milwaukee Auditorium Theatre where high capacity micropiles were designed and tested as friction piles founded in stiff clays and end bearing micropiles in dolomitic limestone. The results of the test were used to determine if the micropiles on the project would be installed as end bearing or friction bearing elements. Strain gauges were used in addition to conventional deflection vs. load data for the Milwaukee Auditorium Theatre project. Other aspects of the paper will include the differences in design methodology for end bearing micropiles in massive dolomitic limestone vs. design in softer, weathered limestone.

Jan 1, 2008

By John E. Lens

Driving bridge foundation piles into glacio-fluvial sands and gravels and glacial tills brought surprisingly longer than predicted driving lengths on several recent projects in Vermont. In some instances, piles drove more than 40 feet past refusal depths predicted from Standard Penetration Resistances from borings terminating in glacial till. Overall, piles developed substantially less skin friction than predicted using common capacity formulas and drove as much as 80 feet longer than predicted in the moderate to dense gravelly and cobbly soils. These piles were driven for one to five span highway bridges within narrow valleys with bedrock ranging from 80 to over 200 feet deep. Piles were for both conventional and integral abutment bridges. H-piles were used for a variety of reasons including lower unit cost, better availability, and better ability to drive through cobbly soils in upper strata. Dynamic testing was used to evaluate capacity, including skin friction and end bearing capacity. In order to develop better pile length and capacity predictions for future projects, VTrans and one of their geotechnical consultants are collaborating to develop criteria for improved pile capacity predictions in these river valleys. We are doing this by evaluating driving and dynamic testing data from four projects in comparison with the Federal Highway Administration (FHWA) DRIVEN pile design software, and methods from Myerhof (1976) and Tomlinson (1981). Our overall objective is to provide a basis for choosing appropriate pile types and reliably estimating pile lengths for projects in this terrain. Bridge foundation design projects in other mountainous terrain share similar design and construction challenges to those encountered in these Vermont projects. These include: difficult exploration drill rig access requiring smaller rigs with limited capability to drill through cobbles and boulders deep enough to reach bedrock; limited experience with displacement piles as alternatives to H-piles in this geology; and relatively greater variability in soil stratigraphy between foundations at these sites as a consequence of the relatively high energy depositional environment in mountainous terrain. This paper presents the case history summaries of the pile driving, results of the ?back analysis? capacity evaluations, examples of solutions employed on these projects to address the lower capacities achieved, and resulting pile capacity design guidelines and prediction criteria for these geologic conditions based on data from these projects.

Jan 1, 2007

By Rajesh A. Vaidya

A large scale piling work is undertaken in India for an important fast track industrial project. Thousands of solid square precast concrete piles are driven to depths of around 50m. Soils encountered are of alluvial origin with very soft clays varying in thickness from 10 to 18m at the top followed by medium dense to dense and occasionally very dense sand, stiff clay and finally dense to very dense sand layer as the founding layer. Recent site grading with around 4 metres thick hydraulically filled river sand necessitated driving the piles to the bottom sand layer to avoid problems on account of negative skin friction and to achieve optimum pile capacity. A process approach suggested by Bell et al (2002) to promote better understanding of the pile behaviour, pile capacity, and parameters assumed at design stage for static capacity and for wave equation analysis is followed with an aim to bring in effective economy in terms of pile length and pile installation speed. Soil investigation work is also undertaken in stages to cut down pile wastage. A judicious combination of PDA and static pile load tests is followed. Pile Driving Analyser (PDA) tests at end of driving and also at various stages of recovery of pile capacity are carried out to understand the pore pressure dissipation phenomenon. The paper attempts to present some of the valuable experiences that would go to establish precast pile as a very effective alternative to driven cast-in-situ piles and bored piles which are very common in this part of the world despite their limitations in terms of economy, speed and certain geotechnical aspects.

Jan 1, 2007