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By Kevin Phelps, Jason Baird, Philip Mulligan, Dominique Nolan

The basic metric for linear shaped charge performance is the amount of cutting distance that the charge can effectively yield given a specific standoff and target. Due to its size and restricted production runs the 10,500 grain/foot (2,232.25 grams/meter) linear shaped charge has had only limited studies that examine cutting performance and standoff. This article covers research regarding cutting performance verses standoff as the charge is applied to common structural steel. Specifically this study uses A36 mild carbon structural steel blocks of 10.16 cm by 11.80 cm by 35.56 cm and standoff distances of 0.5, 1.0, 1.5, and 2.0 charge diameters. Data presented includes the presentation of actual cutting performance numbers, comparison of that data to projected performance based on currently recognized industry guidelines, and a discussion of what may contribute to the performance found in this study.

Jan 1, 2013

By Anders Nordqvist

LKAB operates an underground iron ore mine in Malmberget in the northern part of Sweden. Twelve different orebodies are mined today using both longitudinal and transversal sublevel caving as mining method. The town of Malmberget is located close to the mining area. The need for urban transformation, moving people and houses, is evident for many reasons. The mining methods used have inherent subsidence issues and there are also vibrations from blasting and mine induced seismic events.

Jan 1, 2018

By Alejandro Rosario, Ricardo González

The restrictions imposed by the Brazilian environmental legislation regarding natural caves lead to a block of substantial amount of mineral reserves. Mining activities can released caves, as long as the company ensures that the activities will not cause any damage to them, requiring profound and time-consuming studies. Since the use of explosives in the mine are potential sources of some damage to any structures, it leads to a deep need for controlling the rock blasting activities. In this context, the maximum charge per delay used in operations close to cave regions must follow some internal blasting assumptions that have been developed during specific tests and mining activities. By the seed wave technique, it is possible to determine the behavior of a seismic wave, which travels through a rock mass and it is generated by blasting a known explosive charge. This technique has proved to be an effective tool because it is able to accurately include the physical characteristics of the rock and different lithologies. This paper discusses about modelling blasting induced vibrations in order to improve caves protection, which surround the mining operations.

Jan 1, 2019

By Michael Karmis, Syed Muhammad Tariq, Zeshan Hyder

Secondary or boulders blasting is a regular feature of quarrying operations in Pakistan, especially in cement and stone crushing industries. The main reason for secondary blasting is the production of a large number of boulders during the production blast. These boulders are larger than the feed hopper of crushers and require further breaking. The complex geometry of boulders, relative lack of restraining burdens, and the availability of number of free faces make this kind of blasting more hazardous than production blasting. Secondary blasts have generally unpredictable results and may cause flyrock, airblast, and over-crushing of rock material. Thus, it is essential to have an appropriate amount of explosive charge/powder factor, and for it to be properly distributed in the blast hole. The greater the amount of explosive over the required amount, the more violent is the blast, which will result in more flyrock, airblast, and excessive crushing of boulders.

Jan 1, 2012

By Leslie Taylor, Uli Leiste

In this paper, results from small scale testing conducted to determine pressure time profi les acting on a plate (taken to represent the bottom of a vehicle) at any given distance from the center of the plate will be presented. These results will be discussed in relation to visual observations of the upward moving sand.

Jan 1, 2008

By S. Green, R. Yang

Blasting is a commonly used method for rock fragmentation in mining operations for mineral extraction. It involves breaking the rock mass into small pieces, and ideally creating micro fractures within the small pieces. Such micro fractures could significantly reduce the energy required for subsequent processes like crushing and comminution. Additionally, micro fractures would enhance the rock-fragraments fluid permeability thereby enhancing desired chemical reactions during certain processing operations. This paper presents recent developments of the Multiple Blasthole Fragmentation (MBF) model, which simulates blasting rockmass fragmentation. The MBF model allows estimating rock strains experienced during the blast, for various blast design parameters and geometries. The intent is to correlate these strains with created micro fractures in the blast rock fragments. Adjusting blast design parameters in the MBF model of explosive loading and delay timing allows blast optimization. Such optimizing would create desirable strains to enhance micro fractures within the rock fragments. This would improve mining operations by enhancing downstream operation efficiency, thus reducing costs.

Jan 1, 2024

By Steven Townend, Don Wadden

In today's global economy the need to stay competitive is essential for commercial survival and growth. To this end Inco is committed to continuous improvement in its operations. Various aspects of the mining process have been examined to find ways of improvement.

Jan 1, 1994

By Dr. Kyle Perry, Ryan Sibley

Rock blasting is an inherently difficult field to quantify independent & dependent variables and the specifics of how the energy interacts with the material for a number of reasons. Independent variables such as geology are innumerable and stochastic, thus, on a laboratory and full-scale basis these variables are assumed to be homogenous across the desired rock boundary. Dependent variables are difficult to quantify in the laboratory based on the specific aspect of the fracture mechanisms that caused the fracturing. The same variables are difficult to quantify in the field because of the shear amount of material being blasted. The energy interactions with the material are difficult to quantify due to the rate of the reaction and the lack of quantification of independent variables. The second main issue with laboratory scaled rock blasting is the nature of the small form-factor explosives required for use in a scaled setting. These explosives that are utilized, traditionally PETN detonating cord, have a greater ratio of potential energy converted to shock energy rather than gas energy when compared to traditional field explosives, such as emulsion or ANFO. Research over the past decades has indicated that gas pressure has the greatest contribution to rock blasting performance, such as fragmentation and material throw. The factor of varying ratios of energy production has not been discussed in any of the reviewed publications. Publications discuss dimensionless scaling, dynamic similitude, and length-based scaling, however, none of these scaling methods discuss the ratio of energy production. The main focus will be correlation of energy production ratio of shock versus gas to dependent variables. This paper analyzes previous publications within rock blasting and related field as they pertain to scaling procedures and will highlight the similarities and differences in the various publications and detail the observed omitted variables that possibly lead to skewed data.

Jan 21, 2025

By A. Ribeiro

The effective utilization of resources and process optimization play a crucial role in the sustaining and growth of overall businesses. This principle holds true in the mining sector, where particular attention is required during the comminution steps. This necessity arises from the fact that mining operations often consume substantial amounts of energy in mineral processing. Therefore, it becomes imperative to thoroughly study the integration of comminution steps. In many instances, an approach to be studied is the operation commencing with the drill and blast phase and culminating in the grinding product process. Nevertheless, establishing an optimal integration between drill and blast operations and the grinding phase is a complex undertaking due to the direct influence of rock characteristics on this process. And in many cases, the complexity and variability of such physical characteristics makes mining operations to ignore such influence. Consequently, Enaex Mining Technical Solutions (EMTS), in collaboration with Lundin Mining's Chapada Mine engineering team, and with the assistance of Hatch Consulting and Technology, has undertaken a comprehensive study aimed at enhancing mill throughput at the Chapada operation. The basis of this study lies in characterizing the rock masses present in the Chapada Mine to gain a deep understanding of the material that needs to be comminuted. Subsequently, the mineral processing team determined the most suitable size distribution for the Run-of-Mine (ROM) material. With this information, the drilling and blasting team built a site-specific blast fragmentation model, able to simulate various blast design scenarios. This approach enabled to optimize the utilization of available drilling and blasting resources while striving to achieve the optimum ROM characteristics. Since 2021, the Mine to Mill methodology has been progressively implemented at the Chapada Mine. As a result, the blasting engineering team now utilizes the blast plans generated by the fragmentation model simulations as a foundation for designing blast plans that align with the operational and financial capacities of the mine. Overall, it was predicted that this implementation could lead to an average increase in mill throughput of 13-22 % depending on blend feed, once all recommendations are implemented. Even with partial implementation, plant results demonstrate a 5 % increase compared to the period before the Mineto-Mill project, without any coarsening of the associated grinding product size.

Jan 1, 2024

By Visitor Makiyi, Chris Batten

Poor coal recovery due to coal damage or loss caused by blasting can have a significant impact on a mining operation. Increasing coal recovery by reducing blast damage can provide a significant opportunity for coal mines to maximise their revenue and reduce their operating costs. This paper provides details on advanced drilling and blasting techniques used throughout the coal industry globally to prevent coal damage and movement during blasting. Typical coal loss and damage mechanisms are explained, along with how each of the applied techniques works to minimise the impact of each mechanism. Key requirements for a coal loss reduction program are detailed with typical design parameters used for each of the methods discussed. The positives and negatives of each method are also provided to enable comparisons and help determine suitability for a particular coal mining operation.

Jan 21, 2025

By Emmett J. Ientilucci, Martin Held, Xuesong Liu

Mining is crucial for advancing technology and science by providing essential resources and materials. Quarry blasting, a necessary process in mining, releases these resources and chemicals, driving research and engineering improvements. However, NOx (nitrogen oxides) is an undesired contaminant produced during quarry blasts, posing a significant negative impact on mining activities. Therefore, detecting and quantifying NOx emissions is essential for designing effective blasts, analyzing their dynamics, and reducing contaminant production. Image processing and machine learning, including deep learning methods, have been applied to solve smoke plume detection and segmentation tasks. Most research has focused on smoke from campfires or forest fires, which are important for early fire and smoke detection. However, there is limited research on quarry blast smoke using machine learning methods, which presents challenges for recognizing the smoke plume from complex background scenarios and objects, including collapsed rocks, scattered soil dust and dirt, and the dynamic movement of the scene due to blast vibrations. Detecting NOx within the smoke plumes is further challenging because NOx must be distinguished from the overall smoke plume, as they share many common spatial features. To resolve this issue, we propose an ensemble method for NOx detection that combines smoke plume segmentation with NOx fume detection. First, we apply a smoke plume segmentation model to identify the smoke plume regions. Then, we use these masked-out smoke plume regions to detect NOx based on its unique color features. The first stage of the ensemble method helps block out complicated confusers in the background, such as reddish and brownish dirt. Next, we specifically design a color classifier for NOx to further improve its sensitivity. We evaluate the overall video-wise performance using accuracy, false alarm, and miss rates based on sampled image frames from videos. Additionally, we assess the mean Intersection over Union (mIoU) for smoke plume segmentation and the mean Average Precision (mAP) for image-wise performance from an algorithmic perspective. In summary, this paper represents the first attempt to apply machine learning approaches to NOx detection in a memory-efficient and time-efficient manner.

Jan 21, 2025

By Alan R. Cameron, Alastair C. Torrance

An explosives underwater test facility has been established and commissioned in the Hunter Valley, New South Wales, Australia which allows the measurement of the actual shock and gas energies of the explosive

Jan 1, 1990

By C A. "Hawk" Hanger

"The paper that will be presented is an in-depth study of sequential blasting using standardnon-electric shock tube down hole timing along with surface M.S. connector timing.Included also will be a discussion on the advantages in fragmentation, digability, oredilution' and ground vibration versus the common practice of row by row blasting. Alongwith the written presentation, several visual illustrations will be included. The visuals willrefine the actual direction and predicted movement of the shot involved."

Jan 1, 1993

By Oldrich Machacek, Gary R. Eck

The underwater detonation test method has been long recognized as a useful tool for the evaluation of the energy release and relative effectiveness of commercial explosives. In this study, underwater energy tests were performed for emulsion and watergel commercial explosives in comparison with ANFO. Heavy ANFO type blends based on emulsions and watergels were also investigated under and without confinement.

Jan 1, 1990

This case history refers to the detonation of the two largest chemical explosions on the Australian continent. An important element of feasibility studies and construction guidance included prediction of fragmentation results and ground vibration effects for the detonation of two very large "coyote" blasts, consisting of mined tunnels filled with explosives. The larger of the two blasts contained nearly 1 1/4 million pounds of explosives detonated instantaneously. The explosives were placed in specially designed tunnels under a quartzite mountain for the purpose of generating rock fill for the main dam on the project.

Jan 1, 1995

The breakage mechnism of a spherical charge greatly differs from that of the cylindrical charge used in underground mining. The advantages of the spherical charge could not be utilized until INCO Metals Company, Ontario Division, introduced large diameter holes to their operation.

Jan 1, 1978

By Jack Eloranta

This paper describes a method of evaluating shot performance through the use of available mine- data. The mine had already been monitoring the following parameters for other purposes: drill penetration rates, shovel loading rates, crusher throughput, crusher power and crusher hangups. By assigning pit coordinates to these factors, maps showing the location of difficult and favorable blasting are as are identified. Products and techniques are compared by the same method.

Jan 1, 1993

By Ray Jambakhsh, Craig Copping

The St. Lawrence Seaway's Welland Canal has been undergoing a rehabilitation program that requires the removal of deteriorated concrete from the 25 meter high lock walls. Multi million dollar contracts must be completed during the three month winter freeze up. New blast designs have drastically cut the time required for concrete demolition. All blast results including vibration, noise, underbreak, overbreak, scaling and flyrock have been improved and at a lower cost.

Jan 1, 1994

By Dennis A. Clark, Richard E. Calvin

As the scarcity of mineral resources increase and subsurface mining activities expand along with simultaneous surface mining in coal, industrial minerals and rocks, along with metals, the need to insure safe conditions is paramount.

Jan 1, 1981

By Rodney C. Espley-Jones, John C. B Wilson

South Africa is well known for its shaft sinking exploits, and many of the world's biggest and deepest shafts are to be found there. Blasting practice differs in a number of respects from that followed elsewhere.

Jan 1, 1979