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By Aloizio Cesar Gonzaga, Leandro de Paula, Ismael de Souza Dias, Gladston Santos

Looking for greater competitiveness, Gerdau started in 2013 the operation of its hot strip mill in Ouro Branco, being a milestone in Gerdau's history, where it definitely entered the flat products business. This mill consists of the reheating furnace, primary scaler, a Duo-reversible Quadrupole Steckel mill, accelerated cooling and final coiling. The Steckel mill works with two backup rolls and two working rolls, the backup rolls being responsible for supporting the rolling forces and the working rolls for shaping and surface quality to the strips, having as main requirement quality of surface finish. These rolls suffer high wear due to the lamination process and are exchanged with high frequency to ensure the quality of the laminated strips, after the exchange are sent to the Work Roll Shop for grinding and are positioned Grinded work rolls for the next planned change. This movement is accomplished through the crane and an exchange device that attaches to the cylinders to be transported from the Rolling Mill to the Work Roll Shop. The target in this article is focused on an improvement in this Device to increase operational safety and reduce stoppage losses downtime at the mill, improving the cost / benefit ratio and increase production.

Oct 1, 2019

By Kalle Hakalehto

Automation and mechanization in mining has no value of its own. It has to be measured in economic terms or in Increased safety or in the utilization of deposits which otherwise were unavailable. The mechanization and automation of workphases in the mining and rock construction process has led to the decrease of manual work. This has had a very essential importance in the countries where the labor is expensive or where there has been difficulties in the availability of labor. The work has become much more efficient. We would like to argue that the need of mechanization has been initiated mostly from the above mentioned reasons. The origin has seldom been the "process" approach or the real need or will to change the way mining is done. Through mechanization bigger unit sizes of machines and operations have become possible and better efficiency is achieved. This has led to new problems as well, but in most cases they have been solved so that better and more economic outcome than before has been the end result. The changes have thus been justified. It is perhaps feasible to state already at this stage that we see that the mechanization andautomation steps in the difficult conditions of mining have been remarkable. There is not a slightest underestimation of the achievements and importance of this development in our mind. Where we are to- day is the result of the experience, know-how and technological excellency of all the parties involved. The natural approach to automation has been through mechanization and automation of individual unit operations and machines. This has been the way as well in manufacturing industry as in mining. There may not have been any other way. The other presentations in this session tell us very clearly of the approach .which the machine manufacturers have taken. They have not done it alone but 'most of the initiatives have come from them. A good use of their present achievements gives many possibilities to increase the, efficiency in mining. We would, however, like to extend the view one step further to the future:

Jan 1, 1989

By Jouko Suominen

The basic development of various mining equipment has been strongly influenced by two objectives; improving economic results and safety aspects. Both of these factors contribute to increased requirements of mechanization and automation in different parts of mining processes. When we are limiting the discussion the crushing circuits, automation has two dimensions, one being the component automation, or intelligence, the other being automation of complete processes. Both of these subjects are closely tied up, the former being a condition for the latter. The key technologies of crushing automation are transducers, programmable logics and computer software. Also equipment technology continually faces new challenges, which result even in totally new product families. One example of this kind of development area the track-mounted, integrated crushing systems, where design criteria have been simple control, unmanned operation, and flexibility in changing requirements. This crushing system, or philosophy, offers excellent possibilities for new concepts in various underground and open pit applications, connected with automatic process control. Following presentation is a summary of aspects, of haw a crusher manufac¬turer sees the development of automa¬tion as an integral part of equipment technology and development.

Jan 1, 1989

By J. A. Scott, K. Moreau, H. Shang

"Trials of automated technology at underground mine sites around the world have reported increased production and the potential for lower energy consumption. Autonomous mining eliminates a range of delays related to operator downtime and travel to the workface and facilitates continuous operation in conditions that are unsafe for workers. Automation also introduces complexities and safety hazards arising from equipment–personnel interactions; automated processes must be isolated from other stope-cycle–related activities such as production drilling, development, loading, and backfilling, poten¬tially requiring changes to the mine design to maintain an efficient and safe operation. This paper reviews and discusses the implementation of automated equipment in deep underground mining operations and the challenges and advantages associated with the technology. ¦ KEYWORDS Automated equipment, Emissions reduction, Energy, Productivity, Sustainability, Technology, Underground mines RÉSUMÉ Des essais de technologies automatisées dans des sites miniers souterrains aux quatre coins du monde ont indiqué une production accrue et la possibilité de réduire la consommation d’énergie. L’exploitation minière autonome élimine tout un éventail de retards liés aux temps d’immobilisation des opérateurs et aux déplacements vers le front de taille, et facilite l’exploitation continue dans des conditions qui s’avèrent peu sécurisées pour les travailleurs. L’automatisation introduit également des complexités et des risques pour la sécurité, qui surviennent en raison des interactions entre l’équipement et le personnel. On recommande d’isoler les procédés automatisés des autres activités liées au cycle des chantiers telles que le forage de production, le développement, le chargement et le remblai, ce qui pourrait entraîner des changements au niveau de la conception de la mine afin de préserver rendement et sécurité dans l’exploitation. Cet article examine et aborde la mise en oeuvre de l’équipement automatisé dans des exploitations minières souterraines profondes, ainsi que les enjeux et les avantages associés à cette technologie. ¦ MOTS CLÉS durabilité, énergie, équipement automatisé, mines souterraines, productivité, réduction des émissions, technologieINTRODUCTION As the mining industry continues to exhaust easily accessible orebodies, the need for efficient, deep (typically below 2,500 m) mine operations increases (Atlas Copco, 2013a); however, the mining process can become economically infeasible at great depths because operation costs drastically increase. This has resulted in investigations into automating mining operations as the industry strives for improved productivity (Schunnesson, Gustafson, & Kumar, 2009) and ways to remove personnel from hazardous work areas."

Jan 1, 2019

By Ben R. Bjorkman

The future is here ? or at least that?s what Mine Planners predicted some 15 years ago ? that by 2004 we would have man-less mines running themselves using space-aged technology. Truthfully, though, there hasn?t been much change in mining methods in the past decade, but thankfully that?s all about to change. The benefits of autonomous ? even Tele-operated mining (especially in narrow-vein ore bodies) are wellknown: increased production hours by eliminating travel time to and from the face, continuous production at the face while crews screen and bolt behind the working equipment, less liability for workers? safety in certain areas, etc. But when plans are put in place to accomplish this vision, things stagnate and production carries on as before. This paper examines the components necessary to make that vision a reality. First we?ll detail the technology required to enable Tele-operation ? even autonomous operation of mining machinery, then we?ll look at what?s wrong with the current way we?re mining, and finally conclude with a critique of the machinery itself.

Oct 1, 2004

By A. B. Cecala

Two recent Bureau studies evaluated workers' dust exposures in automated pallet loading processes. The first study involved a Bureau designed dust control system using a push-pull ventilation technique. The unit was shown to reduce workers' dust exposures by 76% during pallet loading at a ground silica operation. A hydraulic lift table was used to automate the bag stacking process; this kept the loading height constant throughout the entire pallet loading cycle. The second study evaluated different commercial automated pallet loading systems. These systems automatically stack the bags onto pallets, shrink wrap the pallets, and deliver the pallets to a fork lift pickup location. Results from a ground silica evaluation site indicated respirable dust samples taken were below the Threshold Limit Value (TLV) as established by the Mine Safety and Health Administration (MSHA).

Jan 1, 1990

By H. E. Parkinson, Y. P. Chugh

About 90 percent of the coal mined underground in the U.S.A. today is mined by the room-and-pillar system. The productivity of the system dropped from about 14,1t per man-day in 1969 to about 7,3 t per man-day in 1978. Since 1974, the U.S. Department of Energy (formerly the U.S. Bureau of Mines) has been engaged in research to improve the production and productivity of the room-and-pillar system. The effort involves the development of integrated, automated, and remote-controlled equipment and systems including remote-controlled continuous miners, automated miner-bolters, automated extraction systems, continuous haulage systems for use behind miners, and remote-controlled equipment for miners, bolters, and shuttle cars. These systems are discussed briefly, the discussion being related primarily to coal winning, although the concepts could be utilized in room-and-pillar systems in mines other than coal mines.

Jan 1, 1981

The role of automation in the environmental management of the various stages of mining projects is discussed. Remote sensing can be useful in the exploration phase, but tends not to have sufficient resolution for individual operations. Automatic samplers, whether for meteorology, air or water, are widely used, but can have operational problems. The environmental scientist, the electronics engineer and the computer programmer must combine in the future to develop products which are applicable, robust and simple to use.

Jan 1, 1985

By Om P. Pande, Larry S. Diaz

Modern mineral processing plants could not operate efficiently, or even exist, without instruments which indicate, record, control, and in some cases anticipate the many changes that occur in a process. Even in plants which are operated manually, instruments are used to tell the operator when he should turn a valve or press a handswitch. Accordingly, all mineral processing plant engineering and construction projects must give careful consideration to this area of design activity.

Jan 1, 1978

By Mario Watanabe

A través de los últimos 20 años, nuevas tecnologías como la robótica dejaron de ser soluciones muy lejanas para nuestra realidad nacional y empezaron a usarse en muchas plantas industriales, sin embargo, en el común de la minería peruana aún se mantiene un cierto temor en el costo de su implementación o en la capacidad técnica de la ingeniería local para su operación/mantenimiento. Este texto presentará 03 casos de automatización (en operación y en etapas de desarrollo e implementación) con el objetivo de brindar una mejora ergonómica para operarios en el mundo minero y demostrar que es posible desarrollar aplicaciones robóticas o semi robóticas basadas en servo accionamientos y ejecutados con ingeniería nacional.

Sep 29, 2023

By Wilmer Solano, Alberto Paz

El objetivo del presente trabajo técnico es mostrar cómo mina Toquepala ha logrado, a través de la automatización del sistema de asignación de personal, reducir los tiempos en la asignación de personal a los equipos de mina, así como transmitir a la supervisión y operadores, de manera efectiva, las tareas o actividades que realizarán en cada una de sus guardias, de manera tal que se invierta el tiempo ganado en la utilización de los equipos y, por tanto, se logre un impacto positivo en el aumento de la producción. Actualmente se ha logrado un incremento en la producción de 40% durante el turno de día y de 30% durante el turno de noche, lo que significó superar las metas de producción diaria y mensual planificadas.

Sep 20, 2019

By Richard Manrique, Alberto Paz

Este articulo muestra cómo la implementación de un Sistema de Control de accesos y asignación automática del personal a sus equipos—basado en el intercambio electrónico de datos automatizados— hizo posible lograr, en mina Toquepala, un incremento en la producción de 4,824 t durante el turno día y de 3,990 t durante el turno noche, lo que significó un positivo impacto económico anual promedio por mineral procesado superior a los US$ 11 millones. Se evidenció asimismo una optimización en los tiempos de transporte y supervisión, además de haberse descongestionado el uso de la radio al inicio de turno.

Jan 30, 2020

By Valentín Choquenaira Bombilla

El presente trabajo describe el proceso de automatización de la planta concentradora BHPBilliton deTintaya desde el punto de vista del usuario final y así proporcionar una visión global sobre los aspectos relacionados con la automatización de nuestro proceso a través de sistemas de control distribuido (Distributed Control Systems, DCS) e inteligencia artificial (Sistema Experto).También se describe la arquitectura del control, las formas de conexión (Hardware) y la función que desempeña dentro del sistema cada uno de los componentes del sistema de control distribuido instalados en la planta concentradora de sulfuros de BHPBilliton Tintaya S.A. así como algunos conocimientos básicos de manejo del sistema composer y conductor NT (Software) para realizar las funciones de configuración, monitoreo y control del proceso desde unidades remotas y estaciones de trabajo.

Sep 12, 2005

By Juan Lucero

Como consecuencia de los factores externos e internos, las empresas mineras necesitan ser más eficaces a través de la implementación de nuevas tecnologías e informática. En este sentido, la compañía minera Milpo disminuye los costos de hardware para así generar un control de operaciones más minucioso, automatizado y oportuno. Los principales logros obtenidos son el control detallado de las operaciones, los sistemas operativos son la base para obtener los costos operativos, una mejor formulación y control presupuestal, control de servicios de terceros y el de los sistemas integrados.

Sep 13, 2001

By Carlos White

El presente texto describe la importancia del correcto funcionamiento de los equipos en las faenas mineras a través de las pautas de inspección y formularios impresos en papel y llenados manualmente. Sin embargo, estos escritos son de difícil interpretación -en tanto dificultan su digitación a los sistemas corporativos computacionales de mantenimiento, reparaciones y compras. Por ello, se implementa un sistema de gestión integral de activos para faenas industriales que utiliza identificación por frecuencia (RFID). Así, el primer paso es identificar cada componente y equipo a través de un transpoder FID que permite su identificación inequívoca y automática. Una vez definido el componente, el sistema permite gestionar desde una interface intuitiva y de acceso controlado por perfil de usuario, las tareas de determinar, monitorear y controlar a lo largo de su vida útil y en toda la cadena de abastecimiento.

Jun 1, 2016

By Herminio Nieto, Andy Corales

Este documento plantea una gestión de los recursos hídricos eficiente mediante la automatización del balance de aguas operacional. Esta herramienta busca mejorar la eficiencia y precisión en el seguimiento y gestión de los recursos hídricos utilizados en la operación minera, a través de la recopilación, análisis y visualización de datos en tiempo real. La automatización del balance de aguas se basa en datos recopilados de flujómetros, sensores de monitoreo, registros de campo y otros, que utiliza algoritmos de procesamiento de datos para calcular el balance de aguas bajo los lineamientos del Consejo Internacional de Minería y Metales (ICMM).

Sep 29, 2023

By Liam Bussey, Graham Speirs

Si bien la automatización de plantas de proceso es quizás la norma actual en la minería, la adopción de esta en la minería subterránea se ha retrasado. En este artículo se compartirán algunas ideas de cómo implementar los sistemas de automatización en la mina subterránea y se explicará cómo la tecnología puede mejorar la operación, de manera que las minas sean más seguras y sus operaciones más competitivas. Se discutirán diversos aspectos tales como los sistemas de comunicación, los sistemas de seguridad, los equipos de producción, los servicios mineros y la gestión de operaciones.

Sep 20, 2019

By Stefany Castro, Miguel Pineda, Jonathan Calle, Sebastián Osorio

Sociedad Minera Cerro Verde cuenta con un nivel de monitoreo completamente automatizado, el resultado final se presenta en una plataforma digital dinámica de visualización de resultados de calidad y niveles de agua subterránea (Dashboard) en tiempo real, permitiendo así un seguimiento constante y la identificación de algunas variaciones en los parámetros más relevantes, pudiendo ejecutarse respuestas inmediatas ante cualquier alerta o cambio de las condiciones del agua subterránea o parámetro hidroquímico. El nivel de instrumentación automatizada de Sociedad Minera Cerro Verde se basa en las combinaciones de captura y almacenamiento de datos y las combinaciones de cobertura de señal según disponibilidad en diferentes sectores de la mina.

Sep 30, 2022

By Milca Ventura dos Santos, Ricardo Rodrigues Grizotti, Luciano Henrique Andrade de Resende, Francisco Ricardo Casa Neto, Paulo Roberto de Oliveira Junior, Bruno Rodrigues Ferreira

O trabalho tem por objetivo demonstrar o processo de desenvolvimento e implantação da automatização nas operações, atividades de almoxarifados (recebimento, armazenagem, movimentação, inventário, picking e entrega de materiais), com o uso da tecnologia SAP FIORI com interface nos sistemas operacionais Android e IOS para utilização do Mobile (smartphones e tablet’s), já alinhado ao momento da indústria 4.0, visando inovações tecnológicas nos campos de automação, controle e tecnologia da informação. O desenvolvimento nesta nova plataforma visa tornar as operações de almoxarifados mais ágeis e eficientes, buscando otimizar o processamento das informações com mais rapidez, redução do tempo de permanência das mercadorias nas áreas de transferência e gerar maior rastreabilidade dos processamentos com interface direta e on-line com o ERP-SAP da organização. A metodologia do trabalho foi identificar as oportunidades de explorar as melhores potencialidades das soluções do SAP Fiori, alinhadas aos sistemas operacionais Android e IOS para uso de celulares, tablet’s, com comunicação através da rede interna e/ou 3G/4G sempre visando otimizar todas as atividades operacionais (fluxo de materiais) e administrativas (fluxo de informações) dentro dos processos dos almoxarifados e suas áreas de interface. O projeto iniciou-se e sendo implementado nas unidades de Planos (ArcelorMittal Tubarão e Vega), e com plano de expansão para as unidades de Longos da ArcelorMital Brasil durante o ano de 2019. Nesta primeira etapa o resultado alcançado foi de plena adequação, tendo sido encontrado benefícios em redução de erros; aumento de segurança; redução de custos; otimização de processos; transparência em dados; customização de produtos, o qual espera-se que a curva de aprendizado naturalmente nos levará a adoção de novas soluções incrementais resultando nos melhores níveis de gestão do processo de armazenagem e movimentação de materiais.

Oct 1, 2019

By Ricardo Rodrigues Grizotti

O trabalho tem por objetivo demonstrar o processo de implantação da ferramenta SAP Console (Rádio Frequência-RF) com utilização do Módulo de WM - Warehouse Management do SAP para a automatização das operações dos almoxarifados, visando agilizar com precisão o fluxo de informações, melhorando a operacionalidade do recebimento, estocagem, separação, distribuição, inventário, inspeção e preservação de materiais, promovendo a otimização dos processos e do espaço físico, pelo gerenciamento eficiente de informação e recursos, permitindo tirar o máximo proveito dessas atividades adotando diferenciais com a melhor aderência aos processos da ArcelorMittal Tubarão.

Jul 29, 2018