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By T. Nghipulile, M. Moys, M. Bwalya, H. Simonsen

The quest for efficiency in comminution is an ongoing concern as comminution usually constitutes a major cost component in the metal production industry. Such improvements can be made by circuit optimization or development of more efficient equipment. A novel crusher, known as the rotary offset crusher (ROC), promises to deliver in this space. The ROC was invented in 2002 by Michael Hunt, Henry Simonsen, and Ian Sinclair, but failed to garner enough support to progress to production. The original design concept was recently rekindled, and a laboratory version of the crusher has been built and commissioned at the University of the Witwatersrand. The crusher is simple in design, with two cylindrical discs that are parallel to each other, and, as the name implies, there is an offset between the vertical axes of the discs. The top disc has a conical section on its lower face, and this creates a crushing zone between the opposite faces of the two spinning discs. Centrifugal motion transports particles through the crushing zone. Batch experiments have been conducted with quartz at various crusher settings (discs offset, rotational speed, and vertical exit gap) for various feed size distributions. The indications so far suggest that the disc speed is a key factor affecting the performance. Size reduction ratios as high as 11 were recorded from experiments with quartz at a speed of 830 r/min.

Jan 1, 2021

By E. P. Preis, R. C. W. Webber-Youngman

The real cost of any mining incident has, empirically, proven to be estimation-driven, rather than factdriven. One of the main reasons for this lies with the complexity of the cost composition of any given mining incident. Incident costs comprise both direct and indirect cost factors, and in many cases the costs associated with these factors are incurred during different time periods following the incident. In this paper we aim to identify the various cost factors arising from mining incidents, provide a thorough understanding of all the potential cost factors identified, and draw general conclusions on the knowledge obtained. Furthermore, recommendations are made on how mining companies could use the results, in order to assist them in calculating the costs of mining incidents. The paper also provides suggestions for further research, with the emphasis on the most significant immeasurable cost factors, namely the costs of implementing job accommodations following an incident, the harm to company reputation, and the decreased productivity due to low worker morale/psychological factors following an incident. If mining companies are aware of and understand which factors could contribute to the cost of any given incident, future planning and incident cost estimations could be easier. It should, however, be noted that although this study provides a comprehensive list of cost factors (and detailed explanations), other unknown cost factors relating to mine incidents could prevail in extreme cases.

Jan 1, 2021

By M. Mpofu, B. Maphalala, S. Khan, S. Ngobese, D. Roberts

This paper details an assessment of stemming practices at a South African opencast coal mine and their influence on ground vibration and air blast. Quantitative and qualitative analysis methods were used for the study. The parameters assessed for the quantitative analyses included stemming length, stemming material type, blast-hole depth, burden, and spacing. Pre-blast data from the mine was analysed to determine the deviation between actual and mine design stemming parameters. Mine design stemming length was also compared to the rule-of-thumb stemming lengths. Peak particle velocity (ground vibration) and air blast data from seismograph stations around the mine was analysed to determine the correlation between stemming length and excessive ground vibration and air blast. The qualitative analysis involved observations of blasting procedures at the mine to determine compliance with mine procedures. Some level of non-compliance of actual stemming parameters to design stemming parameters was found, which initially suggested that non-compliance may have contributed to excessive air blast. However, further analysis of the seismograph results indicated no direct correlation between stemming length and excessive air blast and ground vibration. Since stemming parameters are interrelated, it is crucial that all blasting procedures, including stemming, are executed in accordance with best practice, and recorded accurately. There is a need for digital systems for capturing on-bench blasting parameters, as the currently used manual data recording and reporting systems are inefficient and prone to error. Improvements to blast designs are possible through efficient and accurate data recording and reporting systems.

Jan 1, 2021

By Juan Francisco y Medina, Antonio Nieto

La responsabilidad social empresarial (RSE) como estrategia para hacer frente al riesgo social existente y potencial se ve limitada por su incapacidad para cuantificar el riesgo. El índice desarrollado en este trabajo toma en cuenta factores cuantificables, tales como la competencia por el uso del agua, el suelo y la mano de obra, que permiten evaluar escenarios con riesgo de conflicto, e informarse sobre los componentes específicos a los que se debe dar prioridad para reducir el riesgo social. Los resultados del valor del índice se han comparado con casos sociales reales de ocho operaciones mineras auríferas diferentes de todas partes del mundo.

Dec 31, 2020

By Kash Sirinanda

Con un enfoque holístico, este artículo explora el concepto de minería sostenible del futuro. Orientado a motivar la reflexión de los líderes mineros, aborda aspectos y principios fundamentales en la industria —tecnologías emergentes, modelos de negocio, procesos de optimización, minería verde, esquemas colaborativos, etc.—, conducentes a un nuevo modelo operativo.

Dec 31, 2020

By Claudia Cooper

La autora desarrolla el importante papel que ha cumplido el sector minero peruano en la forja de un sólido entorno macroeconómico, que da sustento al incremento innegable en el estándar de vida de los peruanos y se constituye en base mínima para generar un mayor progreso. El arribo de grandes capitales mineros al Perú, no solo logró generar estabilidad cambiaria y de consumo en el país, sino también mantener cuentas fiscales sanas.

Dec 31, 2020

By Cristhian Vía

El artículo detalla una experiencia de implementación de microequipos trackless para el minado de vetas angostas, orientada a mantener anchos de minado económicamente factibles, rentables y seguros y a reducir significativamente la sobredilución. Se explica el diseño geomecánico para dimensionar aberturas y paneles, y se describe la estrategia de minado en cada operación unitaria tanto como los parámetros de control. Como resultado, se reportaron mejoras en todo el proceso de minado y se redujeron a cero de los accidentes por caída de rocas. Se perfeccionaron los indicadores de seguridad de la unidad, se redujo la sobredilución de 30 a 10%, y el costo de minado disminuyó de 34.17 $/Ton a 20.63 $/Ton.

Dec 31, 2020

By André Vela

Este trabajo técnico describe el desarrollo de un sistema de alineamiento láser en un equipo Raptor 55-2R de la marca Resemin —utilizado en minería subterránea— con el objetivo de mejorar la precisión y eficiencia de los procesos de voladura mediante el monitoreo de los grados de libertad del equipo de perforación. La solución encontrada aplica métodos algebraicos y un algoritmo de robótica (Denavit-Hartemberg) para describir la cinemática del brazo El estudio incluye pruebas de simulación.

Dec 31, 2020

By IPMI Educational and Scientific Foundation

It is with great pleasure that we announce the availability of this fourth issue of the IPMI Journal, a publication of the International Precious Metals Educational and Scientific Foundation. This digital peer reviewed publication has been created as a vehicle for the sharing of technical information related to the science and technology of precious metals. Since 1976, the International Precious Metals Institute has championed the exchange of information of critical importance to the precious metals scientific and commercial communities through its various communications vehicles. This has included instructional videos, annual conference symposia, special topic committee meetings, regional seminars, and professional and student achievement awards. Due to the breadth of important topics related to all aspects of precious metals, it has been the vision of the IPMI to provide a publication available to the general public that would become a key source of pertinent topics containing high quality publications by experts in their fields of study. Historically, the IPMI has attracted world renowned experts in many fields (including Nobel Laureates Henry Taube, Ei-ishi Negishi, Robert Grubs, Professor Ben Feringa, and David MacMillan) in the dissemination of discoveries, inventions, and industry proven practices. Such information has a total value greater than the sum of its parts as seemingly unrelated innovations from distinct focus areas can be adapted to solve problems. Because of this important characteristic of information exchange, we have decided to create a digital journal, available to the general public, that will not only communicate state of the art discoveries and sound practices, but will also review historical communications from the IPMI’s archives that have value and use even in today’s environment. On behalf of the members and leaders of the IPMI, we hope you will find value in this new publication.

Dec 1, 2020

By José Luis Valverde

El articulo describe un innovador proyecto desarrollado en Arequipa (Perú) en función de un convenio entre Sociedad Minera Cerro Verde y el Estado, que ha hecho posible la descontaminación del río Chili —en el que se vertían aguas residuales sin ningún tratamiento—así como la reutilización de agua con fines mineros. La implementación de este proyecto ha significado, para la ciudad, grandes avances en cuanto a los Objetivos de Desarrollo Sostenible (ODS) al 2030, planteados por la ONU.

Nov 30, 2020

By Alfredo Gallardo

El artículo da cuenta de la investigación desarrollada por Compañía de Minas Buenaventura, para formular —con miras al cierre de la unidad minera La Zanja— una cobertura de suelos con residuos mineros que permitan la impermeabilidad, estabilidad física, biológica y geoquímica de los componentes generadores de drenajes ácidos de mina. Buenaventura adecuó un antiguo depósito de desmontes y lodos para realizar pruebas y ensayos que incluyeron el uso de suelos mejorados, suelos artificiales, suelos construidos —conocidos como tecnosoles—, con el fin de adaptar esta tecnología, desarrollada en Canadá y España, a la realidad peruana.

Nov 30, 2020

By Aarón Morales

Este artículo se orienta hacia un aggiornamento de la minería en sus conceptos esenciales, con aportes en tres aspectos: una nueva definición de “resultados”, una propuesta para un nuevo formato del Estado de Resultados (P&G), y una invitación a revelar dos hechos fundamentales que permanecen fuera de la información oficial externa e interna. De acuerdo con el autor, cambiar los enfoques basados en volúmenes por lo que él denomina y describe como factor “f”, eliminará las distorsiones generadas por la aleatoriedad de los precios y convertirá a la empresa en un sistema unificado.

Nov 30, 2020

By Verónica Valderrama

Los procesos de transformación digital, las nuevas TIC y el obligado distanciamiento social llevan a replantear el perfil de nuestros colaboradores, la formación de habilidades, así como a buscar un estilo de liderazgo que mantenga vivo, a la distancia, el espíritu de equipo y el propósito que nos moviliza. En este artículo se destaca la especial relevancia que hoy cobran la inteligencia emocional, la automotivación, la apertura a la diversidad, la inclusión y la innovación, para superar las demandas de la denominada industria minera 4.0.

Nov 30, 2020

By Gonzalo Larrabure, Juan Carlos Rodríguez-Reyes

Los esquemas de reutilización de residuos son importantes para asegurar una completa sostenibilidad en el procesamiento de minerales. El presente artículo explora la posibilidad de utilizar drenajes ácidos de minas y peróxido de hidrógeno para conducir un pretratamiento ácido oxidativo de sulfuros polimetálicos que contienen plata, en espera de lograr una mejor respuesta de los minerales en una posterior cianuración. Adicionalmente se explora, con fines comparativos, el uso de pretratamientos de ácido sulfúrico con peróxido de hidrógeno. Si bien el uso de cualquiera de los pretratamientos no altera la extracción final de plata, sí acelera la cinética de la lixiviación. El estudio abre la posibilidad de llevar a cabo, de manera simultánea, procesos de eliminación de metales cianicidas en una muestra mineral y de disminución de la acidez de un drenaje ácido.

Nov 30, 2020

By José María Lezcano, Diego Urquiaga, Pedro Delvasto, Marcos Garayar

La extracción de minerales ricos en sulfuros metálicos tiene el inconveniente de generar drenajes ácidos (AMD), los cuales causan severos impactos en los ecosistemas acuáticos, el suelo y el recurso hídrico. Como posibilidad de remediación (alcalinización) de estos pasivos, en el presente trabajo se propone el uso de coproductos férricos oxidados (CFO). Luego de presentar las características de un tipo de CFO específico, se muestran los resultados —a escala de laboratorio—sobre la respuesta alcalina del mismo, y se discuten las implicancias de estos hallazgos para el tratamiento de los AMD.

Nov 30, 2020

By YONGQIONG YANG, Ning Wang, CHONGGUANG LUO, LI ZHU, Hanjie Wen, SHENGJIANG DU, Hannian Gu

Niobium in kaolin clay from the Late Permian sequences was reported in the range of several hundreds of micrograms per gram and was considered as a potential resource for its high concentrations and large areal distribution. Ti-bearing minerals associated with kaolin clay were identified as the main host phase for niobium in some case studies. However, the correlation between the concentration of niobium and titanium is poor, and the types of Ti-bearing minerals and modes of occurrence of niobium are not clear. Typical kaolin clay samples from the Late Permian sequences from southwest China were characterized, and the final products derived from kaolin clay sample were investigated using XRF, ICP-MS, XRD, SEM, and TEM (EDS). The results reveal that there were three types of TiO2 mineral phases in the clay samples: (a) massive TiO2 minerals and (b) aggregates of nano TiO2 minerals did not contain niobium while (c) granular TiO2 minerals were the source of niobium from the EDS analysis. The granular TiO2 minerals included anatase and rutile, both of which were the sources of niobium in kaolin clay in the current study. The findings are of great theoretical implication for source and origin study of Ti-bearing minerals and guidance for separation and recovery of niobium from kaolin clay.

Nov 30, 2020

By İsmail İnce

The existence of water is one of the most effective factors in deterioration of natural building stones. In the process of deterioration, capillary water absorption is the most significant procedure of water penetration into the building stones. Pyroclastic rocks have been widely utilized as building stone especially in historical buildings and monuments since ancient times in the Central Anatolia in Turkey. Nowadays, this type of rocks is used in the restoration of historical buildings as well as in the construction of modern buildings. Pyroclastic rocks are highly susceptible to deterioration process. Capillary rise has a significant influence on water penetration into building stones. Therefore, it is quite important to identify the factors affecting the values of capillarity, capillary rising speed, and capillary rise that define capillary water absorption in these rocks. To this end, pyroclastic rock samples in different textures were compiled from the Cappadocia region, in Central Anatolia. First, petrographic, mineralogical, geochemical, physical, and pore diameter distribution properties of the samples were determined in the laboratory. Then, capillarity values with capillary rise and capillary rise speeds dependent on time were established. Based on the data obtained, correlation coefficients between matrix percentage and capillary water absorption rate and capillary rise values of pyroclastic rocks were calculated and found to be as 0.850 and 0.891, respectively. Thus, the article proposes a new empirical equation to practically calculate the capillary rise value depending on the matrix percentage (MP) and median pore diameter (MPD) values.

Nov 30, 2020

By Jianping Zuo, Chunlei Zhang, Yong Zhang, Shouyang Gao

To study the fracture evolution of overlying strata for ascending mining in a short-distance coal seam group, a two-dimensional physical simulation model was designed based on a specific geological condition. The fracture development zone was divided into the compaction zone and active zone by monitoring and analyzing the macro fracture evolution of the surrounding rock mass during the excavation of multiple coal seams. The secondary fracture development process of the overlying strata was demonstrated with a physical model. The quantity, length, and inclination of the fracture were calculated with MATLAB software, and the results were verified by geological radar. The total number of fractures between two coal seams increased with a “parabola” shape during the excavation of the lower coal seam, the crack angle was mainly vertical and horizontal, and the number of horizontal cracks first increased and subsequently decreased; the excavation of the upper coal seam caused the secondary fracture development process of the overlying strata, and the relief range and its extent increased. The mining-induced cracks from the lower and upper coal seams connected with each other, especially the permanent vertical fracture in the cutting room side and face side. Finally, the three-dimensional gas fissure was formed.

Nov 24, 2020

By Sunfangze Liu, Xumeng Chen, Yongjun Peng

Efficient separation of naturally hydrophobic gangue, such as talc and carbonaceous materials, from sulphide minerals in flotation is becoming a significant challenge in many processing plants due to the need to process lower grade and more complex ores. Considering the hydrophobic nature of these gangue minerals, prefloating them at the beginning of the flotation circuit in the absence of collectors and rejecting the concentrate is a common practice to remove these gangue minerals. However, sulphide minerals, such as chalcopyrite, can become naturally floatable due to surface oxidation and therefore may float together with naturally hydrophobic gangue. In this study, a new approach was developed to maximize the prefloat of hydrophobic gangue while minimizing the loss of sulphide minerals. The new approach introduced a prefloat cleaner stage where sulphide minerals recovered to the prefloat concentrate was depressed and separated from other hydrophobic gangue minerals at a low pulp potential with the prefloat cleaner tailing fed back to the main sulphide flotation circuit. Flotation tests were conducted using chalcopyrite and organic carbon. The results show that the proposed approach can significantly reduce the loss of valuable minerals in the prefloat flotation without affecting the reject of naturally hydrophobic gangue. Applying pulp potential control at the prefloat cleaner flotation stage also reduces the consumption of reducing agents while minimizing the effect of reducing agents on downstream rougher flotation.

Nov 23, 2020

By Wang Hongwei, Wu Yongping, Cao Peipei, Jiao Jianqiang

Fully mechanized top caving mining of steeply inclined extra-thick seams with variable angles has complex roof rock movement, failure, caving, and filling mechanisms. Moreover, the variable-angle coal seams make rock–equipment stability control challenging. We analyzed rock deformation and failure mechanisms, overburden bearing structures, and working characteristics of supports through physical simulations, field tests, and theoretical analysis of the no. 120210 working face of Zaoquan Coal Mine. Overburden rock movement has distinct regional characteristics, with a large caving height (to the main roof layer) in the upper area, and lower caving height (to the lower main roof) in the lower area. Support loading is regional and unbalanced along the inclined direction. The critical layer of overlying strata migrates, and bearing structures formed by breaking the critical layer exhibit cross-layer generalization along the inclination. The upper region has a cantilever beam structure in the basic roof rock layer; the lower region has an inclined masonry structure with multistage ladders in the breakage basic roof rock layer. Application of a false-inclined working face layout with the tailgate ahead of the headgate and an arc arrangement (radius 28.65 m, arc length 10–20 m) in variable angle areas, and regional control of support working resistance and top-coal caving amounts, control regional failure overburden. Safe and efficient mining was achieved, with the monthly production and recovery rates reaching 344,900 t and 85.86%, respectively. Our results expand the scope of fully mechanized top caving mining and have important theoretical and technological significance.

Nov 23, 2020